Automatic tube arranging machine for collecting chips

By designing an automatic pipe discharge machine, using components such as conveyor rollers, conveyor belts, baffles, cameras and transfer mechanisms, the automatic correction and orderly placement of the material pipes is achieved, and the labor intensity and automation coverage of manual operation in the existing technology are solved. The problem of low rate saves labor costs and improves productivity.

CN222260969UActive Publication Date: 2024-12-27SUZHOU JUNHUA PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202323371283.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-11
Publication Date
2024-12-27
Estimated Expiration
2033-12-11

AI Technical Summary

Technical Problem

In the prior art, the correction of the material pipe during chip packaging requires manual operation, which is very labor-intensive, and is not conducive to the automatic correction and storage of the material pipe, resulting in low automation coverage and increasing production costs.

Method used

An automatic pipe discharge machine for chip collection is designed, including a frame, conveyor roller, conveyor belt, flow carrier, baffle, camera, transfer mechanism and pressing mechanism, which is transmitted through conveyor belt, blocked by the camera. Identification and transfer roller sets and pressing mechanisms realize automatic correction and orderly placement of the material pipes, eliminating manual operation.

Benefits of technology

The automatic correction and orderly placement of material pipes has been achieved, the automation coverage of the entire production line has been improved, labor costs have been saved, equipment structure has been simplified, and production efficiency has been improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic tube arranging machine for receiving chips in the technical field of chip packaging, and aims to solve the problems that in the prior art, the automatic coverage rate of tube arranging of chip receiving tubes is low, and labor resources are consumed. The conveying device comprises a rack, the two sides of the rack are each provided with a set of conveying rollers, every two opposite conveying rollers are in transmission connection through a conveying belt, a gap is formed between the two conveying belts, and a first driving device is further arranged on the rack; a flow conveying bearing table is arranged between the two conveying belts, the rack is provided with a blocking piece and a camera, the blocking piece is controlled by a second driving device to ascend and descend, and the rack is further provided with a pressing and holding mechanism used for pressing and holding a material pipe on the flow conveying bearing table and a transferring mechanism used for transferring the material pipe on the back face. The material pipe aligning device is used for orderly aligning the material pipes before chip packaging, is simple in structure, can realize the aligning action of the material pipes without manual intervention, and is beneficial to saving the manpower production cost.
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Description

Technical Field

[0001] The utility model relates to an automatic pipe arranging machine for chip collection, belonging to the technical field of chip packaging. Background Art

[0002] The packaging of the chip back end requires the use of empty material tubes to load the chips, and the cross-sectional shape of the material tube is "concave" shaped, and the whole is tubular. Before packaging, the disordered material tubes need to be manually corrected and placed so that the notch of the material tube faces upward for easy access and direct packaging of the chip. However, the current manual method has high labor intensity and is not conducive to the automatic correction and storage of the material tubes. Summary of the invention

[0003] The purpose of the utility model is to overcome the deficiencies in the prior art and provide an automatic tube arrangement machine for chip collection, which is used to orderly adjust the material tubes before chip packaging. The equipment has a simple structure and can achieve the adjustment of the material tubes without manual intervention, which is beneficial to saving labor production costs.

[0004] In order to achieve the above purpose, the utility model is implemented by adopting the following technical solutions:

[0005] The utility model provides an automatic pipe arranging machine for chip collection, comprising a frame, a group of conveying rollers are respectively arranged on both sides of the frame, and each two opposite conveying rollers are connected by a conveying belt transmission, and there is a gap between the two conveying belts. The frame is also provided with a first driving device for driving the two groups of conveying rollers to rotate;

[0006] A flow carrying platform is provided between the two conveyor belts, the top surface of the flow carrying platform is parallel to the conveying plane of the conveyor belt and the top surface of the flow carrying platform is lower than the top surface of the conveyor belt, the frame is provided with a baffle for blocking the material tube on the flow carrying platform and a camera for detecting the front and back sides of the material tube intercepted by the baffle, the baffle is controlled to rise and fall by the second driving device, and the frame is also provided with a holding mechanism for pressing the material tube on the flow carrying platform and a transfer mechanism for transferring the back side material tube.

[0007] Specifically, one side of the frame corresponding to the position of the baffle is set to an opening, and the lowest surface of the opening is lower than the top surface of the conveyor belt. The transfer mechanism includes a mounting plate and a transfer roller group arranged on the mounting plate. The mounting plate can be raised and lowered in a vertical direction along the conveying plane of the conveyor belt. A third driving device for driving the transfer roller group to rotate is also installed on the mounting plate. When the transfer roller group rotates, it can send the material pipe that abuts against the baffle out along the opening position of the frame.

[0008] Specifically, the transfer roller group is composed of multiple pressure wheels, and a synchronous pulley is provided on the output end of the third drive device and the rotating shaft of each pressure wheel. The synchronous pulley of the third drive device and the synchronous pulleys on the multiple pressure wheels are interconnected by a synchronous belt.

[0009] Specifically, each of the pressure wheels includes a wheel hub and a leather ring wrapped around the outer side of the wheel hub. Each of the pressure wheels includes a wheel hub and a leather ring wrapped around the outer side of the wheel hub.

[0010] Specifically, the pressing mechanism includes a first mounting frame installed on the frame, a fourth driving device is fixedly installed on the first mounting frame, a presser foot seat is fixedly installed on the output end of the fourth driving device, and no less than two presser feet are installed at the bottom of the presser foot seat.

[0011] Specifically, two fourth driving devices are provided, and each of the fourth driving devices can drive the corresponding presser foot to move up and down.

[0012] Specifically, the first mounting frame also includes a back plate, which is arranged between the two conveyor belts, and the height between the bottom surface of the back plate and the conveying plane of the conveyor belt is greater than the height of one material pipe and less than the height of two material pipes.

[0013] Specifically, the frame includes a base and a second mounting frame installed on the top surface of the base, and the top support plane of the base is inclined to the horizontal plane for adjusting the inclination of the conveyor belt and the flow carrying platform on the second mounting frame.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model blocks the material tubes being conveyed by setting baffles, and after judging the position of the material tubes by a camera group, removes the material tubes that do not meet the placement requirements via a transfer mechanism, so that the material tubes on the conveying surface are all facing upward, and the material tubes are orderly placed in the rear-end flow line after sorting, which can save the work of manual placement of the material tubes, is beneficial to improving the automation coverage of the entire production line, and further achieves the effect of saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the automatic pipe laying machine provided by the embodiment of the utility model;

[0017] Figure 2 It is another structural schematic diagram of the automatic pipe laying machine provided by the embodiment of the utility model;

[0018] Figure 3 It is a partial structural schematic diagram of the automatic pipe laying machine provided by the embodiment of the utility model;

[0019] Figure 4 It is a side view of the automatic pipe laying machine provided by the embodiment of the utility model;

[0020] Figure 5 This utility model Figure 4 A cross-sectional view of the automatic pipe laying machine provided in the embodiment in the AA direction;

[0021] Figure numerals: 1, frame; 101, base; 102, second mounting frame; 2, conveyor roller; 3, conveyor belt; 4, first driving device; 5, flow carrying platform; 6, baffle; 7, first mounting frame; 8, presser foot seat; 9, presser foot; 10, fourth driving device; 11, mounting plate; 12, third driving device; 13, synchronous pulley; 14, synchronous belt; 15, transfer roller group; 16, guide plate; 17, second driving device. Implementation

[0022] The utility model is further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and cannot be used to limit the protection scope of the utility model.

[0023] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances. Example

[0025] The utility model provides an automatic pipe arrangement machine for chip material collection, which is used for orderly straightening the material pipes before chip packaging. The equipment has a simple structure and can realize the straightening action of the material pipes without manual intervention, which is beneficial to saving manpower production costs. In order to realize the structural function of the equipment, the material pipes need to be normally conveyed first so that the material pipes can be stored in the storage mechanism at the rear (the storage mechanism is not shown in the figure). For this purpose, the equipment includes a frame 1, a group of conveying rollers 2 are respectively provided on both sides of the frame 1, and each two opposite conveying rollers 2 are connected by a conveyor belt 3. There is a gap between the two conveyor belts 3. The frame 1 is also provided with a first driving mechanism for driving the two groups of conveying rollers 2 to rotate. Device 4, after the material pipe is transported to the top of the conveyor belt 3 through the relevant conveyor line, it is driven by both sides of the conveyor belt 3 to be transported forward. If the material pipe is tilted during transportation, two conveyor belts 3 can be set to be driven by the corresponding first driving device 4 respectively, and the moving speed of one side can be controlled to be faster than the other side so that the material pipe can be relatively straightened on the conveyor belt 3 for transportation. Corresponding guide plates 16 can also be set on both sides of the frame 1 to limit the material pipe to prevent the material pipe from directly passing through the baffle 6; in order to realize the recognition and sorting of the positive and negative states of the material pipe, a flow carrier 5 is provided between the two conveyor belts 3, and specifically, the top surface of the flow carrier 5 is parallel to the conveying plane of the conveyor belt 3. The top surface of the flow-carrying platform 5 is slightly lower than the top surface of the conveyor belt 3 to prevent the height position of the material tube from deviating from the height of the conveyor belt 3 and being unable to continue to be transported forward. The frame 1 is provided with a baffle 6 for blocking the material tube on the flow-carrying platform 5 and a camera for detecting the front and back sides of the material tube intercepted by the baffle 6. The baffle 6 is controlled to rise and fall by the second drive device 17 to perform the blocking and releasing actions of the material tube. After the material tube moves to this position, one side of the material tube will contact the side of the baffle 6. After the camera completes the shooting and recognition, if it recognizes that the material tube is in the reverse state, the material tube at this position is taken away by the transfer mechanism of the back material tube. In this way, only the material tube with the front side facing up is retained on the conveyor line and the front side continues to face up. The material tubes can be transported forward and stored normally, and in this way, the material tubes can be placed and stored in an orderly manner, so as to facilitate the subsequent chip packaging loading action. When the material tubes are taken away, considering that the material tubes at the rear of the conveyor line have already been in contact with the material tubes at the front end, to prevent the material tubes from affecting the position of the material tubes at the rear end when they are moved away, a holding mechanism for holding the material tubes on the flow carrier 5 is also provided on the frame 1. This holding mechanism is only used to position the material tubes from the rear, and the conveying will continue after the material tubes in the front are removed. In this method, the conveyor belt 3 should be considered to provide an elastic amplitude variation range, so the distance between the top surface of the flow carrier 5 and the conveying plane of the conveyor belt 3 should not be set too large.

[0026] The utility model provides an automatic tube arrangement machine for chip receiving, which specifically provides a transfer method of a transfer mechanism, referring to Figure 3As shown, an opening is set on one side of the frame 1 corresponding to the position of the baffle 6, and the lowest surface of the opening is set lower than the top surface of the conveyor belt 3. At this time, a transfer mechanism is set including a mounting plate 11 and a transfer roller group 15 arranged on the mounting plate 11. The mounting plate 11 is set to be able to rise and fall in the vertical direction of the conveying plane of the conveyor belt 3, and a third driving device 12 for driving the transfer roller group 15 to rotate is also installed on the mounting plate 11. After the material pipe contacts the baffle 6 and continues to move, the material pipe will be in a horizontal state. At this time, the mounting plate 11 is controlled to drive the transfer roller group 15 thereon to rise and fall, so that the transfer roller group 15 can be pressed on one side of the material pipe. At this time, the transfer roller group 15 is controlled to rotate so that it can send the material pipe that contacts the baffle 6 out along the opening position of the frame 1. At this time, the flow conveying platform 5 should be a smooth surface to reduce the resistance of the material pipe during transfer. If you want to further reduce the resistance of the material pipe, you can also set the flow conveying platform 5 as a whole to move to the conveying surface position of the conveyor belt 3. Compared with traditional manipulator handling, this setting method does not require a longer reciprocating stroke, has a simple structural setting, and has the excellent characteristic of saving time. After the material pipe is moved out, the rear end of the material pipe is released and the conveyor belt 3 continues to transport.

[0027] The utility model provides an automatic pipe arrangement machine for chip collection, which can be referred to Figure 1 or Figure 3 As shown, in order to ensure that the transfer roller group 15 can continuously act on the material pipe until the material pipe is completely moved out, the transfer roller group 15 can be set to be composed of multiple pressure wheels, wherein a synchronous pulley 13 is provided at the output end of the third driving device 12 and on the rotating shaft of each pressure wheel, and the synchronous pulley 13 of the third driving device 12 and the synchronous pulleys 13 on the multiple pressure wheels are connected to each other through a synchronous belt 14 (each synchronous pulley 13 should have a certain tightening effect with the synchronous belt 14, and at the same time control the bottom surfaces of the multiple pressure wheels to be on the same horizontal plane), at this time, when the third driving device 12 controls the rotation of the multiple synchronous pulleys 13, it can drive the multiple pressure wheels to rotate synchronously, so that the local area of ​​the material pipe can be affected by the migration force of the pressure wheel when it is moved out. In order to prevent the lack of position accuracy and the inability of some pressure wheels to form a good contact with the surface of the material pipe, each pressure wheel is set to include a hub and a leather ring wrapped on the outside of the hub, and the elastic effect of the leather ring is used to adapt to the lack of position accuracy, thereby ensuring that each pressure wheel can exert a corresponding transfer force on the material pipe.

[0028] The utility model provides an automatic tube arrangement machine for chip receiving, which specifically provides a holding mechanism for positioning the material tube of the rear incoming material. Figure 1 and Figure 3As shown, the pressing mechanism includes a first mounting frame 7 mounted on the frame 1, a fourth driving device 10 is fixedly mounted on the first mounting frame 7, a presser foot seat 8 is fixedly mounted on the output end of the fourth driving device 10, and at least two presser feet 9 are installed at the bottom of the presser foot seat 8. After the material pipe hits the baffle 6, the rear end of the material pipe may have hit the side of the front end of the material pipe. At this time, if the fourth driving device 10 is not used to drive the two presser feet 9 to hold the material pipe, the front material pipe is easily affected by the friction when the rear end of the material pipe is transferred. If it is turned to a vertical state, it will lead to the inability to effectively regulate the material pipe. By setting a corresponding downward pressing mechanism for the presser foot 9, even if there is no incoming material from the rear end of the material pipe, the rear end of the material pipe can be prevented from continuing to move forward, thereby avoiding the instability of the position of the rear end of the material pipe caused by the formation of a larger force surface between the front end of the material pipe. As a preferred embodiment, two fourth drive devices 10 can be provided, and they are provided on one side close to the feeding end of the material pipe. Each fourth drive device 10 can drive the corresponding presser foot 9 to rise and fall, and can be used to stabilize the relative positions of the front and rear material pipes. After each material pipe is aligned with the baffle 6, the rear end material pipe is more easily parallel to the front end material pipe due to the action of the conveyor line, and the front and rear end pressure holding positioning is used to more easily ensure that the final detection position of the material pipe is in a relatively stable state.

[0029] An embodiment of the utility model provides an automatic tube laying machine for chip material collection. Taking into account that when the automatic tube laying machine loads tubular materials, the tubular materials may be in a stacked or upright state, in order to prevent this state from causing an impact that is not conducive to visual judgment and transportation when conveyed to the rear end, the first mounting frame 7 is provided here and also includes a back plate. The back plate is arranged between the two conveyor belts 3. The height of the bottom surface of the back plate and the conveying plane of the conveyor belt 3 is greater than the height of one material tube and less than the sum of the heights of two material tubes. Designed in this way, it is conducive to placing the stacked material tubes back into the conveying plane, and the tilted material tubes can be returned to a horizontal state by adjusting the height.

[0030] An embodiment of the utility model provides an automatic pipe arrangement machine for chip collection. In some embodiments, the storage mechanism of the material pipe can adaptively guide and arrange the incoming material pipe through an inclined surface. In order to facilitate matching the inclined surface of the storage mechanism, a frame 1 can be provided here, including a base 101 and a second mounting frame 102 mounted on the top surface of the base 101, wherein the top support plane of the base 101 is inclined to the horizontal plane, which can be used to adjust the inclination of the conveyor belt 3 and the flow carrying platform 5 on the second mounting frame 102.

[0031] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. An automatic tube laying machine for chip collection, characterized in that: It comprises a frame (1), a group of conveying rollers (2) are respectively provided on both sides of the frame (1), and each two opposite conveying rollers (2) are connected by a conveying belt (3), and there is a gap between the two conveying belts (3); the frame (1) is also provided with a first driving device (4) for driving the two groups of conveying rollers (2) to rotate; A flow carrying platform (5) is provided between the two conveyor belts (3), the top surface of the flow carrying platform (5) is parallel to the conveying plane of the conveyor belt (3) and the top surface of the flow carrying platform (5) is lower than the top surface of the conveyor belt (3), the frame (1) is provided with a baffle (6) for blocking the material tube from being loaded on the flow carrying platform (5) and a camera for detecting the front and back sides of the material tube intercepted by the baffle (6), the baffle (6) is raised and lowered by a second driving device (17), and the frame (1) is also provided with a pressing mechanism for pressing the material tube on the flow carrying platform (5) and a transfer mechanism for transferring the back side material tube.

2. The automatic tube arranging machine for chip collection according to claim 1, characterized in that: A side of the frame (1) corresponding to the position of the baffle (6) is arranged as an opening, the lowest surface of the opening being lower than the top surface of the conveyor belt (3), the transfer mechanism comprising a mounting plate (11) and a transfer roller group (15) arranged on the mounting plate (11), the mounting plate (11) being capable of being raised and lowered in a vertical direction of a conveying plane of the conveyor belt (3), the mounting plate (11) also being provided with a third drive device (12) for driving the transfer roller group (15) to rotate, the transfer roller group (15) being capable of sending the material tube abutting against the baffle (6) out along the opening position of the frame (1) when rotating.

3. The automatic tube arranging machine for chip collection according to claim 2, characterized in that: The transfer roller group (15) is composed of a plurality of pressure wheels, and a synchronous pulley (13) is provided on the output end of the third drive device (12) and the rotating shaft of each of the pressure wheels. The synchronous pulley (13) of the third drive device (12) and the synchronous pulleys (13) on the plurality of pressure wheels are connected to each other via a synchronous belt (14).

4. The automatic tube arranging machine for chip collection according to claim 3, characterized in that: Each of the pressure wheels comprises a hub and a leather ring covering the outer side of the hub.

5. The automatic tube arranging machine for chip collection according to claim 1, characterized in that: The pressing mechanism comprises a first mounting frame (7) mounted on the frame (1), a fourth driving device (10) being fixedly mounted on the first mounting frame (7), a presser foot seat (8) being fixedly mounted on the output end of the fourth driving device (10), and no less than two presser feet (9) being mounted on the bottom of the presser foot seat (8).

6. The automatic tube arranging machine for chip collection according to claim 5, characterized in that: Two fourth driving devices (10) are provided, and each of the fourth driving devices (10) is capable of driving the corresponding presser foot (9) to move up and down.

7. The automatic tube arranging machine for chip collection according to claim 5, characterized in that: The first mounting frame (7) further comprises a back plate, the back plate being arranged between the two conveyor belts (3), the height between the bottom surface of the back plate and the conveying plane of the conveyor belt (3) being greater than the height of one material pipe and less than the sum of the heights of the two material pipes.

8. The automatic tube arranging machine for chip collection according to claim 1, characterized in that: The frame (1) comprises a base (101) and a second mounting frame (102) mounted on the top surface of the base (101); the top support plane of the base (101) is inclined to a horizontal plane and is used to adjust the inclination of a conveyor belt (3) and a flow carrying platform (5) on the second mounting frame (102).