Four-corner frictioning equipment for photovoltaic module

Abstract

The utility model discloses photovoltaic module four-corner frictioning equipment which comprises a conveying line, two groups of segmentation systems and two groups of manipulator wiping CCD (Charge Coupled Device) systems, the conveying line is transversely arranged, a set of mechanical arm wiping CCD system and a segmentation system are arranged in front of and behind the conveying line respectively, and photovoltaic module steering systems are fixedly arranged at the positions, corresponding to the positions of the two sets of mechanical arm wiping CCD systems, in the conveying line. The device has the advantages that four-corner positioning, mechanical arm degumming and cleanliness detection of the frame of the photovoltaic module are automatically completed, labor is saved, and the cleaning efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of photovoltaic component processing, in particular to a photovoltaic component four-corner glue wiping device. Background Art

[0002] During the assembly process of photovoltaic modules, after the photovoltaic panels are placed in the frame, glue needs to be applied inside the frame when the frame is installed. After the frame is installed, glue overflow will appear at the four corners. To address this problem, after the frame is assembled, one person needs to stand on each side of the photovoltaic module to wipe the four corners with a dust-free rag to ensure cleanliness before entering the next process.

[0003] However, in this case, the labor cost is high, and the speed of manual wiping is slow and inefficient. Moreover, manual wiping cannot ensure that the cleanliness meets the standard. Utility Model Content

[0004] The utility model aims to provide a photovoltaic module four-corner glue wiping device, which has the advantages of automatically completing the four-corner positioning of the frame of the photovoltaic module, mechanical arm glue removal, cleanliness detection, saving labor and improving cleaning efficiency.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions:

[0006] A photovoltaic module four-corner glue wiping device, characterized by: comprising a conveyor line, two sets of segmentation systems, and two sets of manipulators wiping CCD systems;

[0007] The conveyor line is placed horizontally, and a group of robot wiping CCD systems and a segmentation system are placed in front and behind the conveyor line respectively. A photovoltaic component steering system is fixedly arranged inside the conveyor line at a position corresponding to the positions of the two groups of robot wiping CCD systems.

[0008] The preferred solutions are as follows:

[0009] Preferably: the cutting system includes a square bracket, a first mounting plate, a paper roll assembly, and a paper roll cutting assembly, the first mounting plate is vertically fixed longitudinally at the top of the bracket, the paper roll assembly is located at the upper end of the right side of the first mounting plate, the paper roll cutting assembly is located at the lower end of the right side of the first mounting plate, the paper roll cutting assembly is located at one end of the first mounting plate close to the conveyor line, and the paper roll assembly is located at one end of the first mounting plate away from the conveyor line.

[0010] Preferably: the paper roll assembly includes a paper roll, a limiting shaft, and a paper roll pressing assembly, the limiting shaft is rotatably connected to the first mounting plate, the paper roll pressing assembly includes a first support rod, a fixed rod, a rotating rod, a pressing rod and a pressing wheel, the first support rod is fixedly connected to the first mounting plate, the fixed rod is laterally inserted into the upper end of the first support rod, the rotating rod is rotatably connected to the right end of the fixed rod, a bearing is provided at the connection between the rotating rod and the fixed rod, the pressing rod is fixedly located on the side of the rotating rod away from the fixed rod, the bottom of the pressing rod is rotatably connected to the pressing wheel, and the pressing wheel is located on the side of the paper roll close to the paper roll dividing assembly.

[0011] Preferably: the paper roll cutting assembly comprises a rodless cylinder, a connecting plate, a clamping cylinder, a pressing assembly, and a material receiving assembly;

[0012] The rodless cylinder is placed longitudinally at the lower end of the first mounting plate, the connecting plate is placed horizontally, the clamping cylinder is fixed on the side of the connecting plate away from the conveyor line, and the bottom of the upper clamping jaw of the clamping cylinder and the top of the lower clamping jaw are both fixed with clamping plates;

[0013] The clamping assembly is located between the clamping cylinder and the paper roll, and the clamping assembly includes a limit roller, a clamping cylinder, a clamping plate, a connecting rod, and a first fixed plate. The limit roller, the connecting rod, and the first fixed plate are all fixedly connected to the first mounting plate, the first fixed plate is located above the rodless cylinder, the connecting rod is located above the first fixed plate on one side close to the clamping cylinder, the clamping cylinder is fixed at the bottom of the connecting rod, the clamping plate is fixed at the bottom of the telescopic rod of the clamping cylinder, the limit roller is located between the first fixed plate and the paper roll, and the lower third of the limit roller is flush with the top of the first fixed plate;

[0014] The material receiving assembly includes a first cylinder, a first support plate, and two first guide rods. The first support plate is located between the first fixed plate and the top of the bracket. The first support plate is located between the first fixed plate and the clamping plate of the clamping cylinder. The first cylinder is located inside the bracket. The top of the telescopic rod of the first cylinder is fixedly connected to the bottom of the first support plate. The two first guide rods are both located at the bottom of the first support plate. The two first guide rods are slidably inserted into the top of the bracket.

[0015] Preferably: each group of the manipulator wiping CCD system comprises a manipulator, a CCD camera assembly, and a clamp assembly, a placement plate is fixedly provided on the end effector of the manipulator, and the CCD camera assembly and the clamp assembly are both fixedly located on the placement plate;

[0016] The CCD camera assembly includes a second mounting plate and a CCD camera. The cross section of the second mounting plate is C-shaped. A square through-hole is provided on a side of the second mounting plate close to the conveyor line. The CCD camera is fixedly connected to the side wall of the placement plate. The camera head of the CCD camera corresponds to the position of the square through-hole of the second mounting plate.

[0017] The clamp assembly includes a second cylinder, a third mounting plate, four clamping blocks with right-angled triangle cross-sections, a displacement plate, and four first rotating blocks. The second cylinder is fixedly connected to the placement plate. The third mounting plate has a "U"-shaped cross-section. The third mounting plate is fixedly connected to the second cylinder on the side away from the "U"-shaped opening. The telescopic rod of the second cylinder is located inside the opening of the third mounting plate. The displacement plate is located inside the opening of the third mounting plate. The displacement plate is fixedly connected to the telescopic rod of the second cylinder. The four first rotating blocks are respectively rotatably connected to the four corners of the displacement plate. The four clamping blocks are respectively rotatably connected to the four corners of the opening of the third mounting plate. The four clamping blocks are respectively rotatably connected to the four first rotating blocks.

[0018] Preferably: the photovoltaic assembly steering system includes a second fixed plate, a second displacement plate, a plurality of third cylinders, a second rotating block, a fourth cylinder, a second support rod, and a second support plate, the second fixed plate is fixedly connected to the conveyor line, a plurality of the third cylinders are respectively fixedly located at the bottom of the second fixed plate, the second displacement plate is located directly above the second fixed plate, the telescopic rods of a plurality of the third cylinders are all fixedly connected to the bottom of the second displacement plate, the rear side of the bottom of the second rotating block is rotatably connected to the middle position of the top of the second displacement plate, a "C"-shaped fixed block is fixedly provided on the front side of the second displacement plate, the end of the fourth cylinder away from the telescopic rod is rotatably connected to the fixed block, the telescopic rod of the fourth cylinder is rotatably connected to the front side of the second rotating block, the second support rod is vertically fixed at the rear side of the top of the second rotating block, the second support rod is concentric with the rotation of the second rotating block and the second displacement plate, and the second support plate is located at the top of the second support rod.

[0019] Preferably: the two groups of segmentation systems and the two groups of robot arm wiping CCD systems are provided with screen protection covers on the outside, and the conveying line passes through the left and right sides of the screen protection covers.

[0020] Preferably: the photovoltaic module steering system further comprises four correction components, one correction component is provided at the front end and rear end, left side and right side of the conveyor line, and the four correction components are respectively placed in a mirror array, and the distance between the correction components on the left side and the right side is the distance between the short sides of the photovoltaic module;

[0021] Each of the correction components includes a fourth mounting plate, two groups of slide rails, sliders located on the two groups of slide rails, a fifth mounting plate, a fifth cylinder, a double-axis cylinder, and a push plate. The fourth mounting plate is fixedly connected to the conveyor line. The two groups of slide rails are respectively vertically fixed on the side of the fourth mounting plate away from the conveyor line. The side of the fifth mounting plate close to the fourth mounting plate is provided with a vertical extension plate, and the extension plate is fixedly connected to the two sliders. The double-axis cylinder is fixedly located on the top of the fifth mounting plate, and the telescopic rod of the double-axis cylinder is fixedly connected to the push plate. Each of the push plates faces the side of the photovoltaic component. The fifth cylinder is fixedly located between the two groups of slide rails, and the telescopic rod of the fifth cylinder is fixedly connected to the bottom of the fifth mounting plate.

[0022] In summary, the utility model has the following beneficial effects:

[0023] 1. Through the setting of the conveyor line and the photovoltaic module steering system, the horizontally placed photovoltaic modules that need to be wiped can be sent between the two sets of manipulators to wipe the CCD system. At the same time, after the wiping and inspection of the horizontally placed photovoltaic modules are completed, they are lifted up and rotated to become longitudinal, and then wiped and inspected again;

[0024] 2. Through the setting of two groups of splitting systems, the roll paper can be split and the split roll paper can be provided to the two groups of manipulators wiping the CCD system, so that the two groups of manipulators wiping the CCD system each time use new paper, ensuring a clean wiping effect;

[0025] 3. Through the setting of two sets of manipulators wiping the CCD system, it can identify the places where the photovoltaic components have overflowed glue, wipe them, and take pictures for detection after wiping is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of Example 1;

[0027] Figure 2 is a top view of the overall structural modeling schematic diagram of Example 1;

[0028] Figure 3 is a schematic diagram of the overall structure of the segmentation system of Example 1;

[0029] Figure 4 yes Figure 3 A magnified view of middle;

[0030] Figure 5 is a schematic diagram of the overall structural shape of the segmentation system of Example 1 after the bracket is removed;

[0031] Figure 6 Schematic diagram of the overall structure of the robot wiping CCD system of Example 1;

[0032] Figure 7 yes Figure 2 Enlarged view of middle B;

[0033] Figure 8 is a schematic diagram of the overall structural shape of the photovoltaic module steering system of Example 1;

[0034] Fig. 9 is a schematic diagram of the overall structural shape of the correction component of Example 1;

[0035] Fig.10 is a schematic diagram of the overall structure of the segmentation system of Example 2;

[0036] Fig.11 It is a schematic diagram of the overall structure of the dust-free cloth cutting assembly of Example 2.

[0037] In the figure, 1. conveyor line; 2. segmentation system; 3. robot wiping CCD system; 4. photovoltaic module steering system; 5. screen protection cover; 6. correction component; 7. dust-free cloth cutting component;

[0038] 211, bracket; 212, first mounting plate; 213, paper roll assembly; 214, paper roll dividing assembly; 215, paper roll; 216, limit shaft; 217, paper roll pressing assembly; 218, first support rod; 219, fixed rod; 220, rotating rod; 221, pressing rod; 222, pressing wheel; 223, bearing; 224, rodless cylinder; 225, connecting plate; 226, clamping claw cylinder; 227, pressing assembly; 228, material receiving assembly; 229, clamping plate; 230, limit roller; 231, pressing cylinder; 232, pressing plate; 233, connecting rod; 234, first fixed plate; 235, first cylinder; 236, first supporting plate; 237, first guide rod;

[0039] 311, manipulator; 312, CCD camera assembly; 313, clamp assembly; 314, placement plate; 315, second mounting plate; 316, CCD camera; 317, second cylinder; 318, third mounting plate; 319, clamp block; 320, displacement plate; 321, first rotating block;

[0040] 411, second fixed plate; 412, second displacement plate; 413, third cylinder; 414, second rotating block; 415, fourth cylinder; 416, second support rod; 417, second support plate; 418, fixed block;

[0041] 611, fourth mounting plate; 612, slide rail; 613, slider; 614, fifth mounting plate; 615, fifth cylinder; 616, double-axis cylinder; 617, push plate;

[0042] 711. three-axis cylinder; 712. lifting plate; 713. blade mounting plate; 714. blade. DETAILED DESCRIPTION

[0043] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0044] The same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings.

[0045] Embodiment 1: A photovoltaic module four-corner glue wiping device, such as Figure 1-Figure 9 As shown, it includes a conveyor line 1, two sets of segmentation systems 2, two sets of manipulator wiping CCD systems 3, and a screen protection cover 5;

[0046] The conveyor line 1 is placed horizontally and is used to convey the photovoltaic modules to between two groups of segmentation systems 2 and two groups of robot wiping CCD systems 3;

[0047] A set of robot wiping CCD system 3 and a segmentation system 2 are placed in front and behind the conveyor line 1, respectively. The two sets of robot wiping CCD system 3 and segmentation system 2 are placed along the conveyor line 1 in a mirror-symmetrical manner.

[0048] A paper roll 215 is placed inside the cutting system 2 for cutting the paper roll 215. The paper roll 215 is provided with perforated lines to facilitate the tearing of the paper roll 215.

[0049] The robot wiping CCD system 3 is used to grab the split roll paper 215, then take a picture of the photovoltaic module, and then wipe it;

[0050] A photovoltaic module steering system 4 is fixedly provided at a position corresponding to the position of the two sets of manipulators wiping the CCD system 3 inside the conveyor line 1. The photovoltaic module steering system 4 is used to lift the photovoltaic modules placed horizontally and turn them to be placed vertically.

[0051] A mesh protective cover 5 is arranged on the outside of the two groups of segmentation systems 2 and the two groups of manipulator wiping CCD systems 3. The mesh protective cover 5 plays a protective role. The conveyor line 1 passes through the left and right sides of the mesh protective cover 5, so that the photovoltaic components can enter the mesh protective cover 5 through the conveyor line 1. After the wiping is completed, the mesh protective cover 5 is transported out through the conveyor line 1.

[0052] The cutting system 2 includes a square bracket 211, a first mounting plate 212, a paper roll assembly 213, and a paper roll cutting assembly 214. The first mounting plate 212 is vertically fixed at the top of the bracket 211, the paper roll assembly 213 is located at the upper end of the right side of the first mounting plate 212, the paper roll cutting assembly 214 is located at the lower end of the right side of the first mounting plate 212, the paper roll cutting assembly 214 is located at one end of the first mounting plate 212 close to the conveyor line 1, and the paper roll assembly 213 is located at the end of the first mounting plate 212 away from the conveyor line 1.

[0053] The paper roll assembly 213 includes a paper roll 215, a limiting shaft 216, and a paper roll pressing assembly 227217. The limiting shaft 216 is rotatably connected to the first mounting plate 212. The vertical section of the limiting shaft 216 is "H"-shaped. The paper roll 215 is limited by the limiting shaft 216 to prevent the paper roll 215 from shaking left and right. At the same time, the paper roll pressing assembly 227217 presses the paper roll 215 when the paper roll 215 is pulled out to prevent the paper roll 215 from being released too quickly.

[0054] The paper roll pressing assembly 227217 includes a first support rod 218, a fixed rod 219, a rotating rod 220, a pressing rod 221 and a pressing wheel 222. The first support rod 218 is fixedly connected to the first mounting plate 212, the fixed rod 219 is laterally inserted into the upper end of the first support rod 218, the rotating rod 220 is rotatably connected to the right end of the fixed rod 219, and a bearing 223 is provided at the connection between the rotating rod 220 and the fixed rod 219. The pressing rod 221 is fixed on the side of the rotating rod 220 away from the fixed rod 219, and the bottom of the pressing rod 221 is rotatably connected to the pressing wheel 222. The pressing wheel 222 is located on the side of the paper roll 215 close to the paper roll dividing assembly 214, and the pressing wheel 222 is pressed on the paper roll 215 by gravity.

[0055] The paper roll dividing assembly 214 includes a rodless cylinder 224, a connecting plate 225, a clamping cylinder 226, a pressing assembly 227, and a material receiving assembly 228;

[0056] The rodless cylinder 224 is placed longitudinally with the lower end of the first mounting plate 212, the connecting plate 225 is placed horizontally, the clamping claw cylinder 226 is fixed on the side of the connecting plate 225 away from the conveyor line 1, the rodless cylinder 224 drives the connecting plate 225 to move forward and backward, and then drives the clamping claw cylinder 226 to move forward and backward, and the bottom of the upper clamping claw of the clamping claw cylinder 226 and the top of the lower clamping claw are fixed with a clamping plate 229, the clamping claw cylinder 226 clamps one end of the roll paper 215 through the clamping plate 229, and the clamping claw cylinder 226 is driven to move by the rodless cylinder 224, so that the roll paper 215 can be pulled;

[0057] The clamping assembly 227 is located between the clamping cylinder 226 and the paper roll 215. The clamping assembly 227 includes a limit roller 230, a clamping cylinder 231, a clamping plate 232, a connecting rod 233, and a first fixed plate 234. The limit roller 230, the connecting rod 233, and the first fixed plate 234 are all fixedly connected to the first mounting plate 212. The first fixed plate 234 is located above the rodless cylinder 224. The connecting rod 233 is located above the first fixed plate 234 and close to the side of the clamping cylinder 226. The clamping cylinder 231 is fixed at the bottom of the connecting rod 233. The clamping plate 232 is fixed at the bottom of the telescopic rod of the clamping cylinder 231. The limit roller 230 is located between the first fixed plate 234 and the paper roll 215. One-third of the lower end of the limit roller 230 is flush with the top of the first fixed plate 234.

[0058] The clamping cylinder 226 is first driven by the rodless cylinder 224 to move toward the clamping assembly 227, and then the clamping cylinder 226 clamps the paper roll 215, and then the clamping cylinder 226 drives the paper roll 215 to move toward the conveyor line 1. The paper roll 215 is limited by the limiting roller 230 and the paper roll clamping assembly 227217 and remains in a taut state. At this time, the paper roll 215 needs to be cut, and the clamping cylinder 231 drives the clamping plate 232 to descend, and the clamping plate 232 presses the paper roll 215 against the top of the first fixed plate 234. At this time, the clamping cylinder 226 continues to move toward the conveyor line 1, and the paper roll 215 is torn apart. At the same time, the material receiving assembly 228 works to press against the paper roll 215;

[0059] The material receiving assembly 228 includes a first cylinder 235, a first support plate 236, and two first guide rods 237. The first support plate 236 is located between the first fixed plate 234 and the top of the bracket 211. The first support plate 236 is located between the first fixed plate 234 and the clamping plate 229 of the clamping claw cylinder 226. The first cylinder 235 is located inside the bracket 211. The top of the telescopic rod of the first cylinder 235 is fixedly connected to the bottom of the first support plate 236. The two first guide rods 237 are both located at the bottom of the first support plate 236. The two first guide rods 237 are slidably inserted into the top of the bracket 211. When the roll paper 215 is torn apart At the same time, the first cylinder 235 rises, and under the action of the two first guide rods 237, the first support plate 236 is driven to rise. When the claw cylinder 226 has not reached the side of the rodless cylinder 224 close to the conveyor line 1, the first support plate 236 is located below the first fixed plate 234, and the paper roll 215 is torn open. At this time, the paper roll 215 droops on the side away from the claw cylinder 226, and the first support plate 236 supports the paper roll 215. When the claw cylinder 226 reaches the side of the rodless cylinder 224 close to the conveyor line 1, the top of the first support plate 236 is flush with the top of the first fixed plate 234, so the paper roll 215 can be supported.

[0060] Each set of robot wiping CCD system 3 includes a robot 311, a CCD camera assembly 312, and a clamp assembly 313. A placement plate 314 is fixed on the end effector of the robot 311, and the CCD camera assembly 312 and the clamp assembly 313 are fixed on the placement plate 314.

[0061] The CCD camera assembly 312 includes a second mounting plate 315 and a CCD camera 316. The cross section of the second mounting plate 315 is C-shaped. A square through hole is provided on the side of the second mounting plate 315 close to the conveyor line 1. The CCD camera 316 is fixedly connected to the side wall of the placement plate 314. The camera head of the CCD camera 316 corresponds to the position of the square through hole of the second mounting plate 315.

[0062] The clamp assembly 313 includes a second cylinder 317, a third mounting plate 318, four clamping blocks 319 with right-angled triangle cross sections, a displacement plate 320, and four first rotating blocks 321. The second cylinder 317 is fixedly connected to the placement plate 314. The third mounting plate 318 has a "U"-shaped cross section. The side of the third mounting plate 318 away from the "U"-shaped opening is fixedly connected to the second cylinder 317. The telescopic rod of the second cylinder 317 is located inside the opening of the third mounting plate 318. The displacement plate 320 is located inside the opening of the third mounting plate 318. The displacement plate 320 is fixedly connected to the telescopic rod of the second cylinder 317. The second cylinder 317 drives the displacement plate 320 to move in the third mounting plate 318. The four first rotating blocks 321 21 are respectively rotatably connected to the four corners of the displacement plate 320, and the four clamping blocks 319 are respectively rotatably connected to the four corners of the opening of the third mounting plate 318. The four clamping blocks 319 are respectively rotatably connected to the four first rotating blocks 321. Since the third mounting plate 318 is fixed, when the second cylinder 317 drives the displacement plate 320 to move, the four first rotating blocks 321 rotate along with the rotation of the displacement plate 320. At the same time, the four first rotating blocks 321 all push the four clamping blocks 319 rotatably connected thereto to rotate, and the four clamping blocks 319 all rotate along the third mounting plate 318 rotatably connected thereto. Therefore, the four clamping blocks 319 can be driven to clamp the cut roll paper 215 through the push of the second cylinder 317.

[0063] The photovoltaic module steering system 4 includes a second fixed plate 411, a second displacement plate 412, a plurality of third cylinders 413, a second rotating block 414, a fourth cylinder 415, a second support rod 416, and a second support plate 417. The second fixed plate 411 is fixedly connected to the conveyor line 1, and the plurality of third cylinders 413 are respectively fixedly located at the bottom of the second fixed plate 411. The second displacement plate 412 is located directly above the second fixed plate 411. The telescopic rods of the plurality of third cylinders 413 are all fixedly connected to the bottom of the second displacement plate 412. The second rotating block 414 is fixedly connected to the second support rod 416. The rear side of the bottom is rotatably connected to the middle position of the top of the second displacement plate 412, and a "C"-shaped fixing block 418 is fixed to the front side of the second displacement plate 412. The end of the fourth cylinder 415 away from the telescopic rod is rotatably connected to the fixing block 418, and the telescopic rod of the fourth cylinder 415 is rotatably connected to the front side of the second rotating block 414. The second support rod 416 is vertically fixed at the rear side of the top of the second rotating block 414. The second support rod 416 is concentric with the second rotating block 414 and the rotation point of the second displacement plate 412. The second support plate 417 is located at the second rotation plate 414. At the top of the second support rod 416, when the horizontally placed photovoltaic component reaches the top of the photovoltaic component steering system 4, the long side of the photovoltaic component is wiped first. When the long side is wiped, the telescopic rods of the third cylinders 413 are extended, the second displacement plate 412 rises, and the second support plate 417 holds up the photovoltaic component. At this time, the telescopic rod of the fourth cylinder 415 is extended to push the second rotating block 414 to rotate. At the same time, the fourth cylinder 415 rotates along with it, and the second rotating block 414 drives the second support plate 417 to rotate, turning the photovoltaic component from horizontal to vertical. After placement, the telescopic rods of several third cylinders 413 are retracted, and the second support plate 417 descends. At this time, the photovoltaic component is longitudinally located on the conveyor line 1, and the short side of the photovoltaic component is wiped. After wiping is completed, the telescopic rods of several third cylinders 413 are extended, and the second support plate 417 rises to lift the photovoltaic component. The telescopic rod of the fourth cylinder 415 is retracted, driving the second rotating block 414 to reset, and the photovoltaic component is transformed from longitudinal to transverse. The telescopic rods of several third cylinders 413 are retracted, and the second support plate 417 descends, and the conveyor line 1 sends the photovoltaic component out of the blocking protective cover 5.

[0064] The photovoltaic module steering system 4 also includes four correction components 6. A correction component 6 is provided at the front end and the rear end, the left side and the right side of the conveyor line 1, and the four correction components 6 are respectively placed in a mirror array, and the distance between the correction components 6 on the left and the right side is the distance between the short sides of the photovoltaic module;

[0065] Each correction component 6 includes a fourth mounting plate 611, two sets of slide rails 612, sliders 613 located on the two sets of slide rails 612, a fifth mounting plate 614, a fifth cylinder 615, a dual-axis cylinder 616, and a push plate 617. The fourth mounting plate 611 is fixedly connected to the conveyor line 1. The two sets of slide rails 612 are respectively vertically fixed on the side of the fourth mounting plate 611 away from the conveyor line 1. A vertical extension plate is provided on the side of the fifth mounting plate 614 close to the fourth mounting plate 611. The extension plate is fixedly connected to the two sliders 613. The dual-axis cylinder 616 is fixedly located on the top of the fifth mounting plate 614. The telescopic rod of the dual-axis cylinder 616 is connected to the push plate 617 is fixedly connected, each push plate 617 faces the side of the photovoltaic component, the fifth cylinder 615 is fixedly located between the two sets of slide rails 612, the telescopic rod of the fifth cylinder 615 is fixedly connected to the bottom of the fifth mounting plate 614, when the photovoltaic component changes from horizontal to vertical through the photovoltaic component steering system 4, the telescopic rod of the fifth cylinder 615 is extended, and under the limitation of the two sets of slide rails 612, the fifth mounting plate 614 rises, when the top of the dual-axis cylinder 616 is flush with the top of the photovoltaic component, the telescopic rod of the dual-axis cylinder 616 is extended to a fixed length, and the push plate 617 on the dual-axis cylinder 616 pushes the photovoltaic component to correct the position of the photovoltaic component.

[0066] Specific implementation process:

[0067] Step 1: After the photovoltaic module is assembled and glue is applied inside the frame of the photovoltaic module, it is placed horizontally on the conveyor line 1;

[0068] Step 2: The conveyor line 1 works, driving the photovoltaic modules into the barrier protection cover 5;

[0069] Step 3: The photovoltaic module enters between two sets of manipulators to wipe the CCD system 3.

[0070] Step 4: Both sets of clamping claw cylinders 226 are driven by their corresponding rodless cylinders 224 to move toward the clamping assembly 227, and then the clamping claw cylinder 226 clamps the paper roll 215, and then the rodless cylinder 224 drives the clamping claw cylinder 226 with the paper roll 215 to move to the conveying line 1, and the paper roll 215 is limited by the limiting roller 230 and the paper roll clamping assembly 227217, and remains in a taut state. At this time, the clamping cylinder 231 drives the clamping plate 232 to descend, and the clamping plate 232 presses the paper roll 215 against the top of the first fixed plate 234. At this time, the clamping claw cylinder 226 continues to move toward the conveying line 1, and the paper roll 215 is torn apart. While tearing, the material receiving assembly 228 works, the first cylinder 235 rises, and under the action of the two first guide rods 237, the first support plate 236 is driven to rise. When the clamping claw cylinder 226 has not reached the side of the rodless cylinder 224 close to the conveyor line 1, the first support plate 236 is located below the first fixed plate 234, and the paper roll 215 is torn apart. At this time, the side of the paper roll 215 away from the clamping claw cylinder 226 droops, and the first support plate 236 holds the paper roll 215. When the clamping claw cylinder 226 reaches the side of the rodless cylinder 224 close to the conveyor line 1, the top of the first support plate 236 is flush with the top of the first fixed plate 234, and the paper roll 215 can be held.

[0071] Step 5: Two groups of manipulators wipe the CCD system 3 to work, the manipulator 311 drives the CCD camera assembly 312 and the clamp assembly 313 to move to the corresponding segmentation system 2, the telescopic rod of the second cylinder 317 of the clamp assembly 313 contracts, driving the displacement plate 320 to move inside the third mounting plate 318, the four first rotating blocks 321 rotate along with the rotation of the displacement plate 320, and at the same time, the four first rotating blocks 321 all drive the four clamping blocks 319 rotatably connected thereto to rotate, and the four clamping blocks 319 all rotate along the third mounting plate 318 rotatably connected thereto, at this time, the four clamping blocks 319 clamp the roll paper 215, and at the same time, the clamping claw cylinder 226 releases the roll paper 215;

[0072] Step 6: The manipulator 311 drives the CCD camera assembly 312 and the clamp assembly 313 to move to the long side of the photovoltaic module. The CCD camera assembly 312 takes pictures, compares and analyzes, and then sends the results to the manipulator 311. The clamp assembly 313 of the manipulator 311 wipes the area that needs to be wiped. After the wiping is completed, the CCD camera assembly 312 takes pictures, compares and analyzes. After confirming that it is wiped clean, the photovoltaic module steering system 4 works;

[0073] Step 7: The telescopic rods of the third cylinders 413 of the photovoltaic module steering system 4 are extended, the second displacement plate 412 rises, and the second support plate 417 lifts the photovoltaic module. At this time, the telescopic rod of the fourth cylinder 415 is extended, pushing the second rotating block 414 to rotate. At the same time, the fourth cylinder 415 rotates, and the second rotating block 414 drives the second support plate 417 to rotate. After the photovoltaic module is placed from horizontal to vertical, the telescopic rods of the third cylinders 413 are contracted, and the second support plate 417 descends. At this time, the photovoltaic module is longitudinally located on the conveyor line 1;

[0074] Step 8: The correction assembly 6 works, the telescopic rod of each fifth cylinder 615 is extended, and under the limit of the two sets of slide rails 612, each fifth mounting plate 614 rises. When the top of the double-axis cylinder 616 is flush with the top of the photovoltaic module, the telescopic rod of the double-axis cylinder 616 is extended to a fixed length, and the push plate 617 on the double-axis cylinder 616 pushes the photovoltaic module to correct the position of the photovoltaic module;

[0075] Step nine: The CCD camera component 312 takes pictures, compares and analyzes, and then sends the results to the manipulator 311. The clamp component 313 of the manipulator 311 wipes the area that needs to be wiped. After the wiping is completed, the CCD camera component 312 takes pictures, compares and analyzes. After confirming that the wiping is clean, the photovoltaic component steering system 4 works;

[0076] Step 9: The telescopic rods of the third cylinders 413 are extended, the second support plate 417 rises, and the photovoltaic module is lifted up. The telescopic rods of the fourth cylinders 415 are contracted, driving the second rotating block 414 to reset. The photovoltaic module is transformed from the longitudinal direction to the transverse direction. The telescopic rods of the third cylinders 413 are contracted, and the second support plate 417 is lowered.

[0077] Step 10: The conveyor line 1 delivers the photovoltaic components out of the blocking protective cover 5.

[0078] Embodiment 2: The roll paper 215 can also be replaced by a dust-free cloth rolled into a roll, such as Fig.10 , Fig.11 As shown, the cutting system 2 further includes a dust-free cloth cutting assembly 7, which is fixed on the top of the bracket 211, and the dust-free cloth cutting assembly 2 is located below the first fixing plate 234;

[0079] The dust-free cloth cutting assembly 7 includes a three-axis cylinder 711, a lifting plate 712, a blade mounting plate 713, and a blade 714. The three-axis cylinder 711 is fixedly connected to the bracket 211, and the three-axis cylinder 711 is placed vertically. The lifting plate 712 is fixedly connected to the top of the telescopic rod of the three-axis cylinder 711. The blade mounting plate 713 is horizontally fixed on the top of the lifting plate 712. The blade 714 is fixed on one side of the blade mounting plate 713 close to the first support plate 236. The blade 71 4 is located between the gap between the first support plate 236 and the first fixing plate 234, and the side of the lifting plate 712 close to the first support plate 236 is flush with the side of the blade mounting plate 713 close to the first support plate 236, and a gap is left between the side of the lifting plate 712 close to the first support plate 236 and the first support plate 236, so the dust-free cloth cutting component 7 and the material receiving component 228 do not interfere with each other, and the width of the blade 714 is four-fifths of the width of the dust-free cloth, which is convenient for cutting the dust-free cloth.

[0080] During operation, the clamping cylinder 226 clamps the dust-free cloth and moves toward the side close to the conveyor line 1, and the clamping assembly 227 works to clamp the dust-free cloth. At this time, the three-axis cylinder 711 drives the blade 714 to rise, and the blade 714 cuts the dust-free cloth. The clamping cylinder 226 continues to move toward the side close to the conveyor line 1 and tears the dust-free cloth apart. At this time, the telescopic rod of the three-axis cylinder 711 contracts, driving the blade 714 to descend.

[0081] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A photovoltaic module four-corner glue wiping device, characterized by: It includes a conveying line (1), two sets of segmentation systems (2), and two sets of robot arm wiping CCD systems (3); The conveyor line (1) is placed horizontally, and a group of robot arm wiping CCD systems (3) and a segmentation system (2) are placed in front and behind the conveyor line (1), respectively. A photovoltaic component steering system (4) is fixedly provided inside the conveyor line (1) at positions corresponding to the positions of the two groups of robot arm wiping CCD systems (3).

2. A photovoltaic module four-corner glue wiping device according to claim 1, characterized in that: The dividing system (2) comprises a square bracket (211), a first mounting plate (212), a paper roll assembly (213), and a paper roll dividing assembly (214); the first mounting plate (212) is vertically fixed on the top of the bracket (211); the paper roll assembly (213) is located at the upper end of the right side of the first mounting plate (212); the paper roll dividing assembly (214) is located at the lower end of the right side of the first mounting plate (212); the paper roll dividing assembly (214) is located at one end of the first mounting plate (212) close to the conveyor line (1); and the paper roll assembly (213) is located at one end of the first mounting plate (212) far from the conveyor line (1).

3. A photovoltaic module four-corner glue wiping device according to claim 2, characterized in that: The paper roll assembly (213) comprises a paper roll (215), a limiting shaft (216), and a paper roll pressing assembly (217); the limiting shaft (216) is rotatably connected to the first mounting plate (212); the paper roll pressing assembly (217) comprises a first support rod (218), a fixed rod (219), a rotating rod (220), a pressing rod (221), and a pressing wheel (222); the first support rod (218) is fixedly connected to the first mounting plate (212); the fixed rod (219) is laterally plugged into the first mounting plate (212); At the upper end of the first support rod (218), the rotating rod (220) is rotatably connected to the right end of the fixed rod (219), and a bearing (223) is provided at the connection between the rotating rod (220) and the fixed rod (219). The clamping rod (221) is fixedly located on the side of the rotating rod (220) away from the fixed rod (219), and the bottom of the clamping rod (221) is rotatably connected to a clamping wheel (222), and the clamping wheel (222) is located on the side of the roll paper (215) close to the roll paper dividing assembly (214).

4. A photovoltaic module four-corner glue wiping device according to claim 3, characterized in that: The paper roll cutting assembly (214) comprises a rodless cylinder (224), a connecting plate (225), a clamping cylinder (226), a pressing assembly (227), and a material receiving assembly (228); The rodless cylinder (224) is placed longitudinally at the lower end of the first mounting plate (212), the connecting plate (225) is placed horizontally, the clamping claw cylinder (226) is fixedly located on the side of the connecting plate (225) away from the conveyor line (1), and a clamping plate (229) is fixedly provided at the bottom of the upper clamping claw of the clamping claw cylinder (226) and the top of the lower clamping claw; The clamping assembly (227) is located between the clamping cylinder (226) and the paper roll (215), and the clamping assembly (227) comprises a limiting roller (230), a clamping cylinder (231), a clamping plate (232), a connecting rod (233), and a first fixed plate (234). The limiting roller (230), the connecting rod (233), and the first fixed plate (234) are all fixedly connected to the first mounting plate (212). The first fixed plate (234) is located on the upper side of the rodless cylinder (224). The connecting rod (233) is located above the first fixed plate (234) and close to the side of the clamping cylinder (226); the pressing cylinder (231) is fixed at the bottom of the connecting rod (233); the pressing plate (232) is fixed at the bottom of the telescopic rod of the pressing cylinder (231); the limiting roller (230) is located between the first fixed plate (234) and the paper roll (215); and the lower third of the limiting roller (230) is flush with the top of the first fixed plate (234); The material receiving assembly (228) comprises a first cylinder (235), a first support plate (236), and two first guide rods (237); the first support plate (236) is located between the first fixed plate (234) and the top of the bracket (211); the first support plate (236) is located between the first fixed plate (234) and the clamping plate of the clamping cylinder (226); the first cylinder (235) is located inside the bracket (211); the top of the telescopic rod of the first cylinder (235) is fixedly connected to the bottom of the first support plate (236); the two first guide rods (237) are both located at the bottom of the first support plate (236); and the two first guide rods (237) are slidably inserted into the top of the bracket (211).

5. The photovoltaic module four-corner glue erasing device according to claim 1, characterized in that: Each group of the manipulator wiping CCD system (3) comprises a manipulator (311), a CCD camera assembly (312), and a clamp assembly (313); a placement plate (314) is fixedly provided on the end effector of the manipulator (311); and the CCD camera assembly (312) and the clamp assembly (313) are both fixedly located on the placement plate (314); The CCD camera assembly (312) comprises a second mounting plate (315) and a CCD camera (316); the cross section of the second mounting plate (315) is C-shaped; a square through-hole is provided on a side of the second mounting plate (315) close to the conveyor line (1); the CCD camera (316) is fixedly connected to the side wall of the placement plate (314); and the camera head of the CCD camera (316) corresponds to the position of the square through-hole of the second mounting plate (315); The clamp assembly (313) comprises a second cylinder (317), a third mounting plate (318), four clamping blocks (319) with right-angled triangle cross sections, a displacement plate (320), and four first rotating blocks (321). The second cylinder (317) is fixedly connected to the placement plate (314). The third mounting plate (318) has a "U"-shaped cross section. The side of the third mounting plate (318) away from the "U"-shaped opening is fixedly connected to the second cylinder (317). The telescopic rod of the second cylinder (317) is located at a position The displacement plate (320) is located inside the opening of the third mounting plate (318), the displacement plate (320) is fixedly connected to the telescopic rod of the second cylinder (317), the four first rotating blocks (321) are respectively rotatably connected to the four corners of the displacement plate (320), the four clamping blocks (319) are respectively rotatably connected to the four corners of the opening of the third mounting plate (318), and the four clamping blocks (319) are respectively rotatably connected to the four first rotating blocks (321).

6. The photovoltaic module four-corner glue erasing device according to claim 1, characterized in that: The photovoltaic module steering system (4) comprises a second fixed plate (411), a second displacement plate (412), a plurality of third cylinders (413), a second rotating block (414), a fourth cylinder (415), a second support rod (416), and a second supporting plate (417); the second fixed plate (411) is fixedly connected to the conveyor line (1); the plurality of third cylinders (413) are respectively fixedly located at the bottom of the second fixed plate (411); the second displacement plate (412) is located directly above the second fixed plate (411); the telescopic rods of the plurality of third cylinders (413) are all fixedly connected to the bottom of the second displacement plate (412); the bottom of the second rotating block (414) The rear side is rotatably connected to the middle position of the top of the second displacement plate (412); a "C"-shaped fixed block (418) is fixedly provided on the front side of the second displacement plate (412); the end of the fourth cylinder (415) away from the telescopic rod is rotatably connected to the fixed block (418); the telescopic rod of the fourth cylinder (415) is rotatably connected to the front side of the second rotating block (414); the second support rod (416) is vertically fixed and located at the rear side of the top of the second rotating block (414); the second support rod (416) is cocentric with the second rotating block (414) and the second displacement plate (412); and the second supporting plate (417) is located at the top of the second support rod (416).

7. The photovoltaic module four-corner glue erasing device according to claim 1, characterized in that: The two groups of segmentation systems (2) and the two groups of robot-wiping CCD systems (3) are provided with screen protection covers (5) on the outside, and the conveying line (1) passes through the left and right sides of the screen protection covers (5).

8. The photovoltaic module four-corner glue wiping device according to claim 6, characterized in that: The photovoltaic module steering system (4) further comprises four correction components (6), wherein a correction component (6) is provided at the front end and the rear end, and the left and right sides of the conveyor line (1), and the four correction components (6) are respectively arranged in a mirror array, and the distance between the correction components (6) on the left and the right is the distance between the short sides of the photovoltaic modules; Each of the correction components (6) comprises a fourth mounting plate (611), two groups of slide rails (612), a slider (613) located on the two groups of slide rails (612), a fifth mounting plate (614), a fifth cylinder (615), a double-axis cylinder (616), and a push plate (617); the fourth mounting plate (611) is fixedly connected to the conveyor line (1); the two groups of slide rails (612) are respectively fixedly located vertically on a side of the fourth mounting plate (611) away from the conveyor line (1); the fifth mounting plate (614) is close to the fourth mounting plate (615). A vertical extension plate is provided on one side of the plate (611), and the extension plate is fixedly connected to the two sliders (613). The dual-axis cylinder (616) is fixedly located on the top of the fifth mounting plate (614), and the telescopic rod of the dual-axis cylinder (616) is fixedly connected to the push plate (617), and each push plate (617) faces the side of the photovoltaic module. The fifth cylinder (615) is fixedly located between the two sets of slide rails (612), and the telescopic rod of the fifth cylinder (615) is fixedly connected to the bottom of the fifth mounting plate (614).

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