Automatic machine for installing non-magnetic magnetic shoes on rotor iron core

Abstract

The utility model relates to the technical field of rotor cores, in particular to an automatic machine for installing a non-magnetic magnetic shoe on a rotor core. Comprising a machine table, an iron core conveying mechanism, a magnetic shoe conveying mechanism and an assembling mechanism. The iron core conveying mechanism comprises a first conveying device and a clamping part, the moving end of the first conveying device is connected with the clamping part, the magnetic shoe conveying mechanism comprises a second conveying device, a first rotating disc and a magnetic shoe jig, the moving end of the second conveying device is connected with the first rotating disc, the magnetic shoe jig is installed on the first rotating disc, and the magnetic shoe jig is installed on the second rotating disc. The assembling mechanism comprises a first driving device and a pressing rod, the lifting end of the first driving device is connected with the pressing rod, compared with the prior art, the automatic machine is high in automation degree, manual operation is not needed in the working process, the labor cost is greatly reduced, meanwhile, the production efficiency is high, assembling between the iron core and the magnetic shoe is very reliable, and the production efficiency is high. The defective rate is low, and large-scale production of enterprises is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of rotor cores, in particular to an automatic machine for installing non-magnetic magnetic tiles on rotor cores. Background Art

[0002] There are two types of motor rotors: inner rotor rotation and outer rotor rotation. In the inner rotor rotation, the core in the middle of the motor is the rotating body, outputting torque (referring to the motor) or receiving energy (referring to the generator). In the outer rotor rotation, the outer body of the motor is the rotating body. Different methods facilitate the application of various occasions.

[0003] At present, the non-magnetic tiles of the rotor core are generally assembled manually during assembly. The non-magnetic tiles are manually inserted into the sockets of the core. Since one core needs to be installed with several non-magnetic tiles, the manual method not only consumes more labor and increases labor costs, but also has low production efficiency and a low degree of automation, which is not conducive to large-scale production by enterprises.

[0004] Based on the above problems, we propose an automatic machine for installing non-magnetic magnetic shoes on the rotor core. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides an automatic machine for installing non-magnetic magnetic shoes on a rotor core. After being developed, the automatic machine can effectively solve the problems raised in the above-mentioned background technology.

[0006] The technical solution of the utility model is:

[0007] An automatic machine for installing non-magnetic magnetic tiles on a rotor core comprises a machine platform, an iron core conveying mechanism, a magnetic tile conveying mechanism and an assembly mechanism; the iron core conveying mechanism, the magnetic tile conveying mechanism and the assembly mechanism are respectively arranged on the machine platform;

[0008] The iron core conveying mechanism comprises a first conveying device and a clamping part, the moving end of the first conveying device is connected to the clamping part, the clamping part is used to clamp the iron core, and the first conveying device is used to drive the clamping part to move towards the assembly mechanism to convey the iron core to the assembly station;

[0009] The magnetic tile conveying mechanism includes a second conveying device, a first turntable and a magnetic tile fixture, the moving end of the second conveying device is connected to the first turntable, the first turntable is equipped with a magnetic tile fixture, the magnetic tile fixture is used to install magnetic tiles, and the second conveying device is used to drive the first turntable to rotate and convey the magnetic tile fixture to the assembly station of the assembly mechanism;

[0010] The assembly mechanism includes a first driving device and a pressure rod. The lifting end of the first driving device is connected to the pressure rod. The first driving device is used to drive the pressure rod to move in the vertical direction to push the magnetic tile inside the magnetic tile fixture into the installation hole of the iron core.

[0011] Furthermore, the first conveying device includes a first cylinder and a first slide rail seat, the first cylinder and the first slide rail seat are respectively fixed on the machine platform, the moving end of the first slide rail seat is connected to the first moving plate, the push rod end of the first cylinder is fixed to the first moving plate, and the other end of the first moving plate is connected to the clamping part, and the clamping part adopts a pneumatic finger cylinder.

[0012] Furthermore, the second conveying device adopts a motor pulley transmission mechanism, which is fixedly connected to the machine platform, and the rotating end of the motor pulley transmission mechanism is fixedly connected to the first turntable. The magnetic tile fixture is provided with several groups and is installed at equal intervals on the top surface end of the first turntable. The magnetic tile fixture is provided with the same number of sockets as the iron core mounting holes.

[0013] Furthermore, the assembly mechanism also includes a first base and a first built-in table, the first base is fixedly connected to the machine table, the first base is connected to the first built-in table at the center of the first turntable through a first fixing rod, the first driving device is fixedly installed at one end of the first built-in table, the first turntable is not in contact with the first base, the first built-in table and the first fixing rod respectively, the first driving device adopts a lifting cylinder, and a magnetic tile fixture and an iron core are arranged below the pressure rod in sequence, the number of the pressure rods is the same as the number of the iron core mounting holes and corresponds one to one, and the lifting cylinder drives the pressure rod to move downward to push the magnetic tiles inside the magnetic tile fixture into the mounting holes of the iron core.

[0014] Furthermore, the automatic machine also includes a correction mechanism, which includes a second cylinder, a second slide rail seat, a first rotating motor, a first mounting plate, a first rotating rod, a first mounting seat and a first proximity switch; the first mounting plate is fixedly mounted on the machine platform, and the second cylinder and the second slide rail seat are respectively fixedly mounted on the first mounting plate, the moving end of the second slide rail seat is fixedly connected to the first rotating motor through the first connecting plate, the push rod end of the second cylinder is fixedly connected to the first connecting plate, the rotating end of the first rotating motor is fixedly connected to the first rotating rod, the other end of the first rotating rod is plugged into the first mounting seat, and the side of the first mounting seat is provided with a first proximity switch, and the first proximity switch is fixedly connected to the first connecting plate through the second connecting plate.

[0015] Furthermore, the automatic machine also includes a storage and retrieval mechanism and a third conveying device, the storage and retrieval mechanism includes a second driving device, a second turntable, a second base, a second built-in platform, a connecting rod, a second proximity switch, a first lifting device and a first lifting plate; the second driving device is fixedly mounted on the machine platform, the rotating end of the second driving device is connected to the second turntable, the top surface end of the second turntable is fixedly mounted on the connecting rod, the second base is fixedly mounted on the machine platform, the second base is connected to the second turntable through the second fixing rod and is fixedly connected to the second built-in platform at the center, the second turntable is not in contact with the second base, the second built-in platform and the second fixing rod respectively, the second built-in platform is installed with a second proximity switch, the first lifting plate The device is fixedly installed on the machine platform, the moving end of the first lifting device is connected to the first lifting plate, the first lifting device adopts a linear slide module, and the second driving device adopts a motor pulley transmission mechanism; the third conveying device includes a first moving device, a third slide rail seat, a third cylinder, a fourth cylinder and a first pneumatic finger cylinder, the first moving device is fixedly installed on the machine platform, the moving end of the first moving device is fixedly connected to the third slide rail seat, the third slide rail seat is slidably connected to the fourth cylinder through the third connecting plate, the third slide rail seat is fixedly connected to the third cylinder, the push rod end of the third cylinder is fixedly connected to the third connecting plate, and the push rod end of the fourth cylinder is fixedly connected to the first pneumatic finger cylinder.

[0016] Furthermore, the automatic machine also includes a pushing mechanism, which includes a placing plate and a second moving device, the placing plate and the second moving device are respectively fixedly connected to the machine table, the placing plate is provided with a mounting groove, the moving end of the second moving device is connected to the second mounting plate, the other end of the second mounting plate is slidably connected to the third mounting plate, a fifth cylinder is fixedly connected to the second mounting plate, the push rod end of the fifth cylinder is fixedly connected to the third mounting plate, a spring and a push arm are installed on the inner bottom of the third mounting plate, the push arm is slidably connected to the third mounting plate, one end of the spring is fixedly connected to the third mounting plate, and the other end of the spring is fixedly connected to the push arm.

[0017] Furthermore, the automatic machine also includes a magnetizing mechanism, which includes a magnetizing table and a mounting device. The magnetizing table is fixedly connected to the machine table, and a feeding channel and a magnetizing channel are arranged on the magnetizing table. The feeding channel and the magnetizing channel are connected, and a magnet is fixedly installed on the inner wall of the magnetizing channel; the mounting device includes a fourth mounting plate, a sixth cylinder, a fourth slide rail seat, a fifth mounting plate and a push rod. The fourth mounting plate is fixedly connected to the first built-in table, and a fourth slide rail seat is installed at the other end of the fourth mounting plate. The fourth slide rail seat is slidably connected to the fifth mounting plate, and a sixth cylinder is fixedly installed on the top of the fourth slide rail seat. The push rod end of the sixth cylinder is fixedly connected to the fifth mounting plate, and the other end of the fifth mounting plate is fixedly connected to the push rod.

[0018] Furthermore, the automatic machine also includes a rotating mechanism, which includes a sixth mounting plate, a seventh cylinder, a seventh mounting plate, a second rotating motor and a second rotating rod; the sixth mounting plate is installed on the machine platform, the sixth mounting plate is fixedly connected to the seventh cylinder and slidably connected to the seventh mounting plate, the push rod end of the seventh cylinder is fixedly connected to the seventh mounting plate, the other end of the seventh mounting plate is fixedly connected to the second rotating motor, and the rotating end of the second rotating motor is fixedly connected to the second rotating rod.

[0019] Furthermore, the automatic machine also includes a sending mechanism, which includes a second lifting device, a second lifting plate, a third moving device, an eighth cylinder, a ninth cylinder, a fifth slide rail seat, an eighth mounting plate, a second pneumatic finger cylinder and a belt conveyor. The second lifting device, the third moving device and the belt conveyor are respectively fixedly installed on the machine platform. The moving end of the second lifting device is fixedly connected to the second lifting plate, and the moving end of the third moving device is fixedly connected to the fifth slide rail seat. The top of the fifth slide rail seat is installed with the eighth cylinder, and the other end of the fifth slide rail seat is slidably connected to the eighth mounting plate. The push rod end of the eighth cylinder is fixedly connected to the eighth mounting plate, and the other end of the eighth mounting plate is fixedly connected to the ninth cylinder, and the push rod end of the ninth cylinder is fixedly connected to the second pneumatic finger cylinder; the second lifting device and the third moving device both adopt a linear slide module, the second lifting device is vertically arranged, and the third moving device is horizontally arranged; the belt conveyor includes a first conveyor belt machine and a second conveyor belt machine, and the movement directions of the first conveyor belt machine and the second conveyor belt machine are opposite.

[0020] The beneficial effects of the utility model are:

[0021] Compared with the prior art, the utility model is provided with an iron core conveying mechanism, a magnetic tile conveying mechanism and an assembly mechanism, which can not only effectively convey the magnetic tiles and the iron core, but also realize automatic assembly after conveying, and has a high degree of automation; in addition, a correction mechanism, an access mechanism, a third conveying device, a pushing mechanism, a magnetizing mechanism, a rotating mechanism and a sending-out mechanism are also provided, which can not only access, convey and correct the iron core, and finally convey the iron core through the iron core conveying mechanism, but also push, magnetize and rotate the magnetic tiles, and finally convey the magnetic tiles through the magnetic tile conveying mechanism, and send out the assembled iron core through the sending-out mechanism after assembly; the whole machine has a high degree of automation, and the working process does not require manual operation, thereby greatly reducing labor costs. At the same time, the production efficiency is high, the assembly between the iron core and the magnetic tile is very reliable, and the defective rate is low, which is conducive to large-scale production by enterprises. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 It is a structural schematic diagram of the iron core conveying mechanism of the utility model;

[0024] Figure 3 This is a structural schematic diagram of the magnetic shoe conveying mechanism connected to the rotating mechanism of the utility model;

[0025] Figure 4 This is a structural schematic diagram of the utility model's assembly mechanism connected to the magnetic tile fixture;

[0026] Figure 5 It is a structural schematic diagram of the correction mechanism of the utility model;

[0027] Figure 6 It is a structural schematic diagram of the storage and access mechanism of the utility model;

[0028] Figure 7 It is a structural schematic diagram of the third conveying device of the utility model;

[0029] Figure 8 This is a structural diagram of the push mechanism connected to the magnetizing mechanism of the utility model;

[0030] Fig. 9 This is a structural schematic diagram of the installation device of the utility model connected to the magnetic tile fixture;

[0031] Fig.10 It is a structural schematic diagram of the delivery mechanism of the utility model.

[0032] In the figure, 1, machine table; 2, iron core conveying mechanism; 3, magnetic tile conveying mechanism; 4, assembly mechanism; 5, first conveying device; 6, clamping part; 7, second conveying device; 8, first turntable; 9, magnetic tile fixture; 10, first driving device; 11, pressure rod; 12, first cylinder; 13, first slide rail seat; 14, first moving plate; 15, first base; 16, first built-in table; 17, correction mechanism; 18, second cylinder; 19, second slide rail seat; 20, first rotating motor; 21, first a mounting plate; 22, a first rotating rod; 23, a first mounting seat; 24, a first proximity switch; 25, a first connecting plate; 26, a second connecting plate; 27, a storage and retrieval mechanism; 28, a third conveying device; 29, a second driving device; 30, a second rotating disk; 31, a second base; 32, a second built-in table; 33, a connecting rod; 34, a second proximity switch; 35, a first lifting device; 36, a first lifting plate; 37, a first moving device; 38, a third slide rail seat; 39, a third cylinder; 40, The fourth cylinder; 41, the first pneumatic finger cylinder; 42, the third connecting plate; 43, the pushing mechanism; 44, the placing plate; 45, the second moving device; 46, the mounting groove; 47, the second mounting plate; 48, the third mounting plate; 49, the fifth cylinder; 50, the spring; 51, the magnetizing mechanism; 52, the magnetizing table; 53, the mounting device; 54, the feeding channel; 55, the magnetizing channel; 56, the magnet; 57, the fourth mounting plate; 58, the sixth cylinder; 59, the fourth slide rail seat; 60, the fifth mounting plate ; 61. Push rod; 62. Rotating mechanism; 63. Sixth mounting plate; 64. Seventh cylinder; 65. Seventh mounting plate; 66. Second rotating motor; 67. Second rotating rod; 68. Sending mechanism; 69. Second lifting device; 70. Second lifting plate; 71. Third moving device; 72. Eighth cylinder; 73. Ninth cylinder; 74. Fifth slide rail seat; 75. Eighth mounting plate; 76. Second pneumatic finger cylinder; 77. Belt conveyor; 78. First conveyor belt conveyor; 79. Second conveyor belt conveyor. DETAILED DESCRIPTION

[0033] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings:

[0034] like Figure 1-10 As shown,

[0035] A rotor core is equipped with a non-magnetic magnetic tile automatic machine, comprising a machine platform 1, a core conveying mechanism 2, a magnetic tile conveying mechanism 3 and an assembly mechanism 4; the core conveying mechanism 2, the magnetic tile conveying mechanism 3 and the assembly mechanism 4 are respectively arranged on the machine platform 1; the core conveying mechanism 2 comprises a first conveying device 5 and a clamping part 6, the moving end of the first conveying device 5 is connected to the clamping part 6, the clamping part 6 is used to clamp the core, the first conveying device 5 is used to drive the clamping part 6 to move close to the assembly mechanism 4 to convey the core to the assembly station; the magnetic tile conveying mechanism 3 comprises a second conveying device 7, a first turntable 8 and a magnetic tile fixture 9, the moving end of the second conveying device 7 is connected to the first turntable 8, the first turntable 8 is installed with a magnetic tile fixture 9, the magnetic tile fixture 9 is used to install magnetic tiles, and the second conveying device 7 is used to drive the first turntable 8 to rotate to convey the magnetic tile fixture 9 to the assembly station of the assembly mechanism 4; the assembly mechanism 4 includes a first driving device 10 and a pressure rod 11, and the lifting end of the first driving device 10 is connected with the pressure rod 11, and the first driving device 10 is used to drive the pressure rod 11 to move in the vertical direction to push the magnetic tiles inside the magnetic tile fixture 9 into the installation hole of the iron core; in this embodiment, by providing an iron core conveying mechanism 2, a magnetic tile conveying mechanism 3 and an assembly mechanism 4, not only can the magnetic tiles and the iron core be effectively conveyed, but also automatic assembly work after conveyance can be realized, and the degree of automation is relatively high; at the same time, the magnetic tile conveying mechanism 3 adopts a turntable structure, which can further improve production efficiency.

[0036] As a preferred embodiment; the first conveying device 5 includes a first cylinder 12 and a first slide rail seat 13, the first cylinder 12 and the first slide rail seat 13 are respectively fixed on the machine table 1, the moving end of the first slide rail seat 13 is connected to the first moving plate 14, the push rod end of the first cylinder 12 is fixed to the first moving plate 14, the other end of the first moving plate 14 is connected to the clamping part 6, and the clamping part 6 adopts a pneumatic finger cylinder; after the iron core is clamped by the clamping part 6, the first moving plate 14 is driven by the first cylinder 12 to move, so that the iron core can be transported to the assembly station.

[0037] As a preferred embodiment; the second conveying device 7 adopts a motor pulley transmission mechanism, which is fixedly connected to the machine table 1, and the rotating end of the motor pulley transmission mechanism is fixedly connected to the first turntable 8. The magnetic tile fixture 9 is provided with several groups and is installed at equal intervals on the top surface end of the first turntable 8. The magnetic tile fixture 9 is provided with the same number of sockets as the core mounting holes; the motor pulley transmission mechanism is used as the drive, so that the rotation and conveying process is more precise and reliable; and several groups of magnetic tile fixtures 9 are provided, so that the magnetic tiles can be transported uninterruptedly, and the working efficiency is higher.

[0038] As a preferred embodiment; the assembly mechanism 4 also includes a first base 15 and a first built-in platform 16, the first base 15 is fixedly connected to the machine platform 1, the first base 15 is connected to the center of the first turntable 8 through a first fixing rod and is fixedly connected to the first built-in platform 16, the first driving device 10 is fixedly installed at one end of the first built-in platform 16, the first turntable 8 is not in contact with the first base 15, the first built-in platform 16 and the first fixing rod respectively, the first driving device 10 adopts a lifting cylinder, and the magnetic tile fixture 9 and the iron core are arranged below the pressure rod 11 in sequence, the number of the pressure rods 11 is the same as the number of the iron core mounting holes and corresponds one to one, the lifting cylinder drives the pressure rod 11 to move downward to push the magnetic tiles inside the magnetic tile fixture 9 into the mounting holes of the iron core; by providing the first built-in platform 16, the structure of the equipment can be made more compact, the space of the equipment can be reduced, and the use of the equipment is convenient.

[0039] As a preferred embodiment; the automatic machine also includes a correction mechanism 17, the correction mechanism 17 includes a second cylinder 18, a second slide rail seat 19, a first rotating motor 20, a first mounting plate 21, a first rotating rod 22, a first mounting seat 23 and a first proximity switch 24; the first mounting plate 21 is fixedly mounted on the machine 1, the second cylinder 18 and the second slide rail seat 19 are respectively fixedly mounted on the first mounting plate 21, the moving end of the second slide rail seat 19 is fixedly connected to the first rotating motor 20 through the first connecting plate 25, and the push rod end of the second cylinder 18 is fixedly connected to the first connecting plate 25 The rotating end of the first rotating motor 20 is fixedly connected with a first rotating rod 22, the other end of the first rotating rod 22 is plugged into a first mounting seat 23, a first proximity switch 24 is arranged on the side of the first mounting seat 23, and the first proximity switch 24 is fixedly connected to the first connecting plate 25 through a second connecting plate 26; a correction mechanism 17 is provided, the purpose of which is to adjust the position of the iron core so that it can match the installation of the magnetic tile during the final assembly; the position of the iron core is detected by the first proximity switch 24, and then the first rotating motor 20 drives the first mounting seat 23 to rotate, thereby adjusting the position of the iron core.

[0040] As a preferred embodiment; the automatic machine also includes a storage and retrieval mechanism 27 and a third conveying device 28, the storage and retrieval mechanism 27 includes a second drive device 29, a second turntable 30, a second base 31, a second built-in table 32, a connecting rod 33, a second proximity switch 34, a first jacking device 35 and a first jacking plate 36; the second drive device 29 is fixedly mounted on the machine 1, the rotating end of the second drive device 29 is connected to the second turntable 30, the top end of the second turntable 30 is fixedly mounted with a connecting rod 33, the second base 31 is fixedly mounted on the machine 1, the second base 31 is connected to the center of the second turntable 30 through a second fixed rod and is fixedly connected to the second built-in table 32, the second turntable 30 is not in contact with the second base 31, the second built-in table 32 and the second fixed rod respectively, the second built-in table 32 is installed with a second proximity switch 34, the second proximity switch 34 mainly detects whether there is material there, the first jacking device 35 is fixedly mounted on the machine 1, the moving end of the first jacking device 35 is connected to the first jacking plate 36, the first jacking device 35 adopts It is a linear slide module, and the second driving device 29 adopts a motor pulley transmission mechanism; the third conveying device 28 includes a first moving device 37, a third slide rail seat 38, a third cylinder 39, a fourth cylinder 40 and a first pneumatic finger cylinder 41. The first moving device 37 is fixedly installed on the machine 1, and the moving end of the first moving device 37 is fixedly connected to the third slide rail seat 38. The third slide rail seat 38 is slidably connected to the fourth cylinder 40 through a third connecting plate 42. The third slide rail seat 38 is fixedly connected to the third cylinder 39. The push rod end of the third cylinder 39 is fixedly connected to the third connecting plate 42, and the push rod end of the fourth cylinder 40 is fixedly connected to the first pneumatic finger cylinder 41; the storage and retrieval mechanism 27 of the present equipment adopts a turntable structure, which not only enables the iron core to be output uninterruptedly and improves efficiency, but also has a large storage capacity for the iron core, which can effectively reduce labor expenses or energy consumption; in addition, the third conveying device 28 can effectively clamp the iron core on the storage and retrieval mechanism 27 and transfer it to the correction mechanism 17, and each mechanism is tightly connected to achieve reliable automated production.

[0041] As a preferred embodiment; the automatic machine also includes a pushing mechanism 43, the pushing mechanism 43 includes a placing plate 44 and a second moving device 45, the placing plate 44 and the second moving device 45 are respectively fixedly connected to the machine table 1, the placing plate 44 is provided with a mounting groove 46, the moving end of the second moving device 45 is connected to a second mounting plate 47, the other end of the second mounting plate 47 is slidably connected to a third mounting plate 48, a fifth cylinder 49 is fixedly connected to the second mounting plate 47, the push rod end of the fifth cylinder 49 is fixedly connected to the third mounting plate 48, a spring 50 and a push arm are installed on the inner bottom of the third mounting plate 48, the push arm is slidably connected to the third mounting plate 48, one end of the spring 50 is fixedly connected to the third mounting plate 48, and the other end of the spring 50 is fixedly connected to the push arm; a pushing mechanism 43 is provided, which can effectively push the magnetic tile, and a spring 50 is provided, so that the push arm plays a buffering role when pushing the magnetic tile to avoid magnetic tile loss.

[0042] As a preferred embodiment; the automatic machine also includes a magnetizing mechanism 51, the magnetizing mechanism 51 includes a magnetizing platform 52 and a mounting device 53, the magnetizing platform 52 is fixedly connected to the machine platform 1, and a feeding channel 54 and a magnetizing channel 55 are arranged on the magnetizing platform 52, the feeding channel 54 and the magnetizing channel 55 are connected, and a magnet 56 is fixedly installed on the inner wall of the magnetizing channel 55; the mounting device 53 includes a fourth mounting plate 57, a sixth cylinder 58, a fourth slide rail seat 59, a fifth mounting plate 60 and a push rod 61, the fourth mounting plate 57 is fixedly connected to the first built-in platform 16, the fourth A fourth slide rail seat 59 is installed at the other end of the mounting plate 57, and the fourth slide rail seat 59 is slidably connected to the fifth mounting plate 60. A sixth cylinder 58 is fixedly installed on the top of the fourth slide rail seat 59, and the push rod end of the sixth cylinder 58 is fixedly connected to the fifth mounting plate 60, and the other end of the fifth mounting plate 60 is fixedly connected to a push rod 61. It can be understood that by providing a magnetizing mechanism 51, the magnetic tile can be micro-magnetized so that the magnetic tile will not fall off after being assembled with the iron core. The process is as follows: when the magnetic tile contacts the magnet 56 and pushes downward, the magnetic tile contacts and rubs with the magnet 56, thereby realizing the micro-magnetization function of the magnetic tile.

[0043] As a preferred embodiment; the automatic machine also includes a rotating mechanism 62, which includes a sixth mounting plate 63, a seventh cylinder 64, a seventh mounting plate 65, a second rotating motor 66 and a second rotating rod 67; the sixth mounting plate 63 is mounted on the machine platform 1, the seventh mounting plate 63 is fixedly connected to the seventh cylinder 64 and slidably connected to the seventh mounting plate 65, the push rod end of the seventh cylinder 64 is fixedly connected to the seventh mounting plate 65, the other end of the seventh mounting plate 65 is fixedly connected to the second rotating motor 66, and the rotating end of the second rotating motor 66 is fixedly connected to the second rotating rod 67; A rotating mechanism 62 is provided, the purpose of which is to rotate the magnetic tile jig 9 so that the magnetic tile jig 9 can be fully inserted with magnetic tiles for subsequent transportation; it is worth mentioning that the rotating mechanism 62 is provided with a seventh cylinder 64, which can drive the second rotating rod 67 to insert into the magnetic tile jig 9 and detach from the magnetic tile jig 9. When inserting, the magnetic tile jig 9 can be rotated to fully insert the magnetic tiles. When detaching, it is convenient for the first turntable 8 to drive the magnetic tile jig 9 to rotate and transport; in addition, whether the first rotating rod 22 or the second rotating rod 67 is inserted, it can drive the first mounting seat 23 and the magnetic tile jig 9 to rotate, and a hexagonal insertion hole can be set.

[0044] As a preferred embodiment; the automatic machine also includes a sending mechanism 68, which includes a second lifting device 69, a second lifting plate 70, a third moving device 71, an eighth cylinder 72, a ninth cylinder 73, a fifth slide rail seat 74, an eighth mounting plate 75, a second pneumatic finger cylinder 76 and a belt conveyor 77. The second lifting device 69, the third moving device 71 and the belt conveyor 77 are respectively fixedly installed on the machine platform 1. The moving end of the second lifting device 69 is fixedly connected to the second lifting plate 70, and the moving end of the third moving device 71 is fixedly connected to the fifth slide rail seat 74. The top of the fifth slide rail seat 74 is installed with the eighth cylinder 72, and the other end of the fifth slide rail seat 74 is slidably connected to the eighth mounting plate 75. The push rod end of the eighth cylinder 72 is fixedly connected to the eighth mounting plate 75, and the other end of the eighth mounting plate 75 A ninth cylinder 73 is fixedly connected to one end, and a second pneumatic finger cylinder 76 is fixedly connected to the push rod end of the ninth cylinder 73; the second lifting device 69 and the third moving device 71 both adopt linear slide modules, the second lifting device 69 is vertically arranged, and the third moving device 71 is horizontally arranged; the belt conveyor 77 includes a first conveyor belt 78 and a second conveyor belt 79, and the movement directions of the first conveyor belt 78 and the second conveyor belt 79 are opposite; by providing a delivery mechanism 68, the assembled iron core can be clamped and then conveyed to the first conveyor belt 78 or the second conveyor belt 79, and can be transported and collected on both sides; the whole machine is automated; in addition, the third moving device 71, the eighth cylinder 72 and the ninth cylinder 73 can realize three-axis linkage, which is convenient for clamping and conveying the iron core to the first conveyor belt 78 or the second conveyor belt 79.

[0045] The working principle of the utility model is as follows: first, the iron core is placed on the access mechanism 27, specifically on the connecting rod 33, and the second turntable 30 is rotated, and then the first lifting plate 36 is driven to rise by the first lifting device 35, thereby lifting the iron core; then, the third conveying device 28 works, and the first moving device 37, the third cylinder 39 and the fourth cylinder 40 drive the first pneumatic finger cylinder 41 to move in the horizontal and vertical directions to clamp and convey the iron core lifted in front, and then, the correction mechanism 17 works, and after the iron core is transported to the right place, the second cylinder 18 drives the first mounting seat 23 to rise to receive the iron core, and then descends and passes through the first rotating electric The machine 20 drives the iron core to rotate and adjusts the position of the iron core. Then the iron core conveying mechanism 2 works, and the first conveying device 5 drives the clamping part 6 to clamp the iron core and convey it to the bottom of the assembly mechanism 4; on the other hand, the magnetic tile is placed on the installation groove 46 of the placement plate 44, and then the second moving device 45 works. The second moving device 45 and the fifth cylinder 49 drive the push arm to move in the vertical and horizontal directions, and under the action of the spring 50, the magnetic tile is pushed onto the magnetizing table 52. The magnetic tile reaches the magnetizing channel 55 through the feeding channel 54 and contacts the magnet 56. Then the installation device 53 works, and the sixth cylinder 58 drives the push rod 61 to push downward to push the magnetic tile It is transported along the magnetizing channel 55, and during the process, it contacts and rubs with the magnet 56 to realize the function of micro-magnetization. Then the magnetic tile enters the magnetic tile fixture 9, and then the rotating mechanism 62 works. The seventh cylinder 64 drives the second rotating rod 67 to rise and insert it into the magnetic tile fixture 9, and then the second rotating motor 66 drives the magnetic tile fixture 9 to rotate, so that the next insertion position is located at the previous insertion position, and the magnetic tile is continuously pushed into the magnetic tile fixture 9 through the installation device 53 until the magnetic tile is fully inserted into the magnetic tile fixture 9; then the second rotating rod 67 is separated from the magnetic tile fixture 9, the magnetic tile conveying mechanism 3 works, and the second conveying device 7 drives the first turntable 8 to rotate, and the magnetic tile fixture 9 is conveyed to the assembly Below the installation mechanism 4, at this time, the assembling mechanism 4 works, the first driving device 10 drives several pressure rods 11 to descend, and pushes the magnetic tiles on the magnetic tile fixture 9 down to the inside of the iron core below it, thereby completing the assembly work; then, the iron core continues to be transported forward through the iron core conveying mechanism 2. After it is in place, the delivery mechanism 68 works, and the second lifting device 69 drives the second lifting plate 70 to lift the iron core upward, and then the third moving device 71, the eighth cylinder 72 and the ninth cylinder 73 are driven by the three-axis linkage to drive the second pneumatic finger cylinder 76 to move and clamp the lifted iron core, and then transfer it to the first conveyor belt machine 78 or the second conveyor belt machine 79.

[0046] The above implementation modes are merely descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary engineering and technical personnel in the field shall fall within the protection scope determined by the claims of the present invention.

Claims

1. An automatic machine for installing non-magnetic magnetic tiles on rotor cores, comprising a machine platform, a core conveying mechanism, a magnetic tile conveying mechanism and an assembly mechanism; the core conveying mechanism, the magnetic tile conveying mechanism and the assembly mechanism are respectively arranged on the machine platform; characterized in that: The iron core conveying mechanism comprises a first conveying device and a clamping part, the moving end of the first conveying device is connected to the clamping part, the clamping part is used to clamp the iron core, and the first conveying device is used to drive the clamping part to move towards the assembly mechanism to convey the iron core to the assembly station; The magnetic tile conveying mechanism includes a second conveying device, a first turntable and a magnetic tile fixture, the moving end of the second conveying device is connected to the first turntable, the first turntable is equipped with a magnetic tile fixture, the magnetic tile fixture is used to install magnetic tiles, and the second conveying device is used to drive the first turntable to rotate and convey the magnetic tile fixture to the assembly station of the assembly mechanism; The assembly mechanism includes a first driving device and a pressure rod. The lifting end of the first driving device is connected to the pressure rod. The first driving device is used to drive the pressure rod to move in the vertical direction to push the magnetic tile inside the magnetic tile fixture into the installation hole of the iron core.

2. The rotor core installation non-magnetic magnetic shoe automatic machine according to claim 1, characterized in that: The first conveying device includes a first cylinder and a first slide rail seat, which are respectively fixed on the machine platform. The moving end of the first slide rail seat is connected to the first moving plate. The push rod end of the first cylinder is fixed to the first moving plate. The other end of the first moving plate is connected to the clamping part, and the clamping part adopts a pneumatic finger cylinder.

3. The rotor core installation non-magnetic magnetic shoe automatic machine according to claim 2, characterized in that: The second conveying device adopts a motor pulley transmission mechanism, which is fixedly connected to the machine platform. The rotating end of the motor pulley transmission mechanism is fixedly connected to the first turntable. The magnetic tile fixture is provided with several groups and is installed at equal intervals on the top surface end of the first turntable. The magnetic tile fixture is provided with the same number of sockets as the iron core mounting holes.

4. The rotor core installation non-magnetic magnetic shoe automatic machine according to claim 3, characterized in that: The assembly mechanism also includes a first base and a first built-in table, the first base is fixedly connected to the machine table, the first base is connected to the center of the first turntable through a first fixing rod and is fixedly connected to the first built-in table, the first driving device is fixedly installed at one end of the first built-in table, the first turntable is not in contact with the first base, the first built-in table and the first fixing rod respectively, the first driving device adopts a lifting cylinder, and a magnetic tile fixture and an iron core are arranged below the pressure rod in sequence, the number of the pressure rods is the same as the number of the iron core mounting holes and corresponds one to one, and the lifting cylinder drives the pressure rod to move downward to push the magnetic tiles inside the magnetic tile fixture into the mounting holes of the iron core.

5. The rotor core installation non-magnetic magnetic shoe automatic machine according to claim 4, characterized in that: The automatic machine also includes a correction mechanism, which includes a second cylinder, a second slide rail seat, a first rotating motor, a first mounting plate, a first rotating rod, a first mounting seat and a first proximity switch; the first mounting plate is fixedly mounted on the machine platform, and the second cylinder and the second slide rail seat are fixedly mounted on the first mounting plate respectively, the moving end of the second slide rail seat is fixedly connected to the first rotating motor through the first connecting plate, the push rod end of the second cylinder is fixedly connected to the first connecting plate, the rotating end of the first rotating motor is fixedly connected to the first rotating rod, the other end of the first rotating rod is plugged into the first mounting seat, and the side of the first mounting seat is provided with a first proximity switch, and the first proximity switch is fixedly connected to the first connecting plate through the second connecting plate.

6. The rotor core installation non-magnetic magnetic shoe automatic machine according to claim 5, characterized in that: The automatic machine also includes a storage and retrieval mechanism and a third conveying device, the storage and retrieval mechanism includes a second driving device, a second turntable, a second base, a second built-in platform, a connecting rod, a second proximity switch, a first lifting device and a first lifting plate; the second driving device is fixedly mounted on the machine platform, the rotating end of the second driving device is connected to the second turntable, the top surface end of the second turntable is fixedly mounted on the connecting rod, the second base is fixedly mounted on the machine platform, the second base is connected to the center of the second turntable through the second fixing rod and is fixedly connected to the second built-in platform, the second turntable is not in contact with the second base, the second built-in platform and the second fixing rod respectively, the second built-in platform is installed with a second proximity switch, the first lifting device is fixedly mounted on the machine platform, the second turntable is connected to the second turntable through the second fixing rod, the second built-in platform is fixedly mounted with a second fixing rod, the second turntable is connected to the second turntable through the second fixing rod, the second built-in platform is fixedly mounted with a second fixing rod, the first lifting device is fixedly mounted on the machine platform, the second turntable is connected to the second turntable through the second fixing rod, the second turntable is not in contact with the second turntable, the second built-in platform and the second fixing rod respectively, the second built-in platform is fixedly mounted with a second proximity switch, the first lifting device is fixedly mounted on the machine platform, the second turntable is connected to the second turntable through the second fixing rod, the second turntable is connected to the second turntable through the second fixing rod, the second built-in platform is fixedly mounted with a second fixing rod ... built- The first jacking device is fixedly installed on the machine platform, and the moving end of the first jacking device is connected to the first jacking plate. The first jacking device adopts a linear slide module, and the second driving device adopts a motor pulley transmission mechanism; the third conveying device includes a first moving device, a third slide rail seat, a third cylinder, a fourth cylinder and a first pneumatic finger cylinder. The first moving device is fixedly installed on the machine platform, and the moving end of the first moving device is fixedly connected to the third slide rail seat, and the third slide rail seat is slidably connected to the fourth cylinder through the third connecting plate. The third slide rail seat is fixedly connected to the third cylinder, the push rod end of the third cylinder is fixedly connected to the third connecting plate, and the push rod end of the fourth cylinder is fixedly connected to the first pneumatic finger cylinder.

7. The automatic machine for installing non-magnetic magnetic shoes on the rotor core according to claim 6, characterized in that: The automatic machine also includes a pushing mechanism, which includes a placing plate and a second moving device, the placing plate and the second moving device are respectively fixedly connected to the machine table, the placing plate is provided with a mounting groove, the moving end of the second moving device is connected to the second mounting plate, the other end of the second mounting plate is slidably connected to the third mounting plate, a fifth cylinder is fixedly connected to the second mounting plate, the push rod end of the fifth cylinder is fixedly connected to the third mounting plate, a spring and a push arm are installed on the inner bottom of the third mounting plate, the push arm is slidably connected to the third mounting plate, one end of the spring is fixedly connected to the third mounting plate, and the other end of the spring is fixedly connected to the push arm.

8. The automatic machine for installing non-magnetic magnetic shoes on the rotor core according to claim 7, characterized in that: The automatic machine also includes a magnetizing mechanism, which includes a magnetizing platform and a mounting device. The magnetizing platform is fixedly connected to the machine platform, and a feeding channel and a magnetizing channel are arranged on the magnetizing platform. The feeding channel and the magnetizing channel are connected, and a magnet is fixedly installed on the inner wall of the magnetizing channel; the mounting device includes a fourth mounting plate, a sixth cylinder, a fourth slide rail seat, a fifth mounting plate and a push rod. The fourth mounting plate is fixedly connected to the first built-in platform, and a fourth slide rail seat is installed at the other end of the fourth mounting plate. The fourth slide rail seat is slidably connected to the fifth mounting plate, and a sixth cylinder is fixedly installed on the top of the fourth slide rail seat. The push rod end of the sixth cylinder is fixedly connected to the fifth mounting plate, and the other end of the fifth mounting plate is fixedly connected to the push rod.

9. The rotor core installation non-magnetic magnetic shoe automatic machine according to claim 8, characterized in that: The automatic machine also includes a rotating mechanism, which includes a sixth mounting plate, a seventh cylinder, a seventh mounting plate, a second rotating motor and a second rotating rod; the sixth mounting plate is installed on the machine platform, the seventh mounting plate is fixedly connected to the seventh cylinder and slidably connected to the seventh mounting plate, the push rod end of the seventh cylinder is fixedly connected to the seventh mounting plate, the other end of the seventh mounting plate is fixedly connected to the second rotating motor, and the rotating end of the second rotating motor is fixedly connected to the second rotating rod.

10. The automatic machine for installing non-magnetic magnetic shoes on the rotor core according to claim 9, characterized in that: The automatic machine also includes a sending mechanism, which includes a second lifting device, a second lifting plate, a third moving device, an eighth cylinder, a ninth cylinder, a fifth slide rail seat, an eighth mounting plate, a second pneumatic finger cylinder and a belt conveyor. The second lifting device, the third moving device and the belt conveyor are respectively fixedly mounted on the machine platform. The moving end of the second lifting device is fixedly connected to the second lifting plate, the moving end of the third moving device is fixedly connected to the fifth slide rail seat, the top of the fifth slide rail seat is installed with the eighth cylinder, the other end of the fifth slide rail seat is slidably connected to the eighth mounting plate, the push rod end of the eighth cylinder is fixedly connected to the eighth mounting plate, the other end of the eighth mounting plate is fixedly connected to the ninth cylinder, and the push rod end of the ninth cylinder is fixedly connected to the second pneumatic finger cylinder; the second lifting device and the third moving device both adopt a linear slide module, the second lifting device is vertically arranged, and the third moving device is horizontally arranged; the belt conveyor includes a first conveyor belt machine and a second conveyor belt machine, and the movement directions of the first conveyor belt machine and the second conveyor belt machine are opposite.

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