Structure and equipment for breaking and cutting sausage food materials
By introducing adaptive spacing adjustment components and guide wheel structures into the automatic dissection equipment, the extrusion and slippage problems caused by the fixation of the ring chain spacing are solved, and adaptive treatment and high-quality dissection of intestinal ingredients of different diameters are realized. , improves the reliability and maintenance convenience of equipment.
Patent Information
- Application Number
- CN202420294732.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-18
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-02-18
AI Technical Summary
The existing automatic duck intestine dissection machine is unable to adapt to intestinal ingredients of different diameters due to the fixed spacing of the ring chain, resulting in extrusion and wear, causing slippage, affecting the processing quality.
A structure including a rotating guide wheel, an adaptive distance adjustment assembly and a scalpel is designed. The feed channel size is automatically adjusted through the adaptive distance adjustment assembly, and the guide wheel and a scalpel are combined to achieve intestinal ingredients of different diameters. Automatically adjust and cut open to avoid squeezing and prevent slipping.
Adaptive treatment of intestinal ingredients of different diameters is achieved, reducing material extrusion, improving processing quality, and simplifying the equipment structure, avoiding slippage, and making maintenance more convenient.
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Figure CN222264218U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of food processing, and in particular to a structure and equipment for dissecting intestinal food. Background Art
[0002] The Chinese utility model patent application CN2012206787553 filed online discloses a machine for automatically cutting open duck intestines. The machine makes two circular chains with arc-shaped grooves on their surfaces rotate relative to each other, and uses the arc surfaces of the two chains to clamp the duck intestines and drive the duck intestines to move linearly. A rotating circular blade is inserted into the arc formed by the two chains to cut open the duck intestines. The method achieves the purpose of replacing manual processing with automated machine production to improve production efficiency, reduce workers' workload, and save human resources.
[0003] However, the above machine has the following main disadvantages: since the distance between the two ring chains is fixed, and the intestines of different sizes are usually large at the head end and small at the tail end, it is obvious that the above structure will squeeze the intestines and affect the ingredients during the cutting process;
[0004] Secondly, the annular sprocket wears out during long-term use and slips, which affects the processing of sausage ingredients. Utility Model Content
[0005] The main purpose of the present application is to provide a structure and equipment for cutting and dissecting sausage ingredients, aiming to solve the problem that the existing machines cannot adapt to the processing of sausage ingredients of different diameters due to the fixed spacing between the two ring chains.
[0006] The technical solutions adopted in this application are as follows:
[0007] First aspect:
[0008] A structure for dissecting intestine food, comprising:
[0009] A rotating guide wheel, wherein the guide wheel is provided with a guide groove along the outer wheel surface;
[0010] An adaptive distance-adjusting component, wherein the adaptive distance-adjusting component is disposed on one side of the guide wheel, and a feeding channel for conveying sausage ingredients is formed between the adaptive distance-adjusting component and the guide wheel, and the adaptive distance-adjusting component can automatically adjust the size of the feeding channel according to the diameter of the sausage ingredients to be processed; and
[0011] At least one cutting knife is arranged at the discharge end of the feeding channel, and the cutting knife extends into the feeding channel to cut open the sausage-like ingredients.
[0012] Optionally, the adaptive distance adjustment component includes at least one movable extrusion member that can move closer to and farther away from the guide wheel along the radial direction of the guide wheel.
[0013] Optionally, the movable extrusion member includes an arc-shaped protective cover concentric with the guide wheel, and the arc-shaped protective cover is provided with a clamping groove for clamping the guide wheel.
[0014] Optionally, the inner wall of the clamping groove is provided with an auxiliary material guiding groove matching with the material guiding groove.
[0015] Optionally, the adaptive distance adjustment component also includes at least an elastic member for realizing adaptive movement of the movable extrusion member.
[0016] Optionally, the elastic member includes:
[0017] At least one guide rod, the guide rod being fixedly connected to the movable extrusion member;
[0018] A seat body for mounting the guide rod, the seat body being provided with a through hole, and the guide rod being inserted into the through hole;
[0019] At least one spring is sleeved on the guide rod and located between the seat body and the movable extrusion member.
[0020] Optionally, an anti-slip part is also provided on the circumferential wheel surface where the material guiding groove is located.
[0021] Optionally, the anti-slip parts are a plurality of needles integrally formed on the circumferential wheel surface.
[0022] Optionally, the structure for cutting and dissecting sausage ingredients further includes a lifter for peeling the sausage ingredients from the guide wheel, wherein the lifter is arranged at the discharge end of the feed channel and is located behind the cutting knife.
[0023] Optionally, the structure for dissecting sausage ingredients further includes a cleaning component for cleaning the guide wheel, wherein the cleaning component is disposed at the discharge end of the feed channel and is located behind the dissecting knife.
[0024] Second aspect:
[0025] A device for cutting and dissecting sausage ingredients, comprising at least one group of structures for cutting and dissecting sausage ingredients, wherein in all the structures for cutting and dissecting sausage ingredients, the guide wheels are coaxially arranged, the cutting knives are coaxially arranged, and a feed port is arranged corresponding to each of the guide wheels.
[0026] Compared with the prior art, the beneficial effects of this application are:
[0027] First: Second: The embodiment of the present application proposes a structure and equipment for cutting and dissecting sausage ingredients. By setting a single guide wheel, cooperating with an adaptive distance-adjusting component and a cutting knife structure, the adaptive distance-adjusting component is used to automatically adjust the distance between the guide wheel and the cutting knife structure, thereby completing the autonomous adjustment of the feed channel. The equipment can automatically change the size of the feed channel according to the diameter of the sausage ingredients to be processed, thereby reducing the extrusion of the material and improving the product processing quality.
[0028] Second: The embodiment of the present application proposes a structure and equipment for cutting open sausage ingredients. By setting a single guide wheel, cooperating with an adaptive distance adjustment component and a cutting knife structure, the cutting of sausage ingredients can be completed. The single guide wheel works autonomously without slipping. Compared with the previous generation of equipment, the structure is simpler and more reliable, and maintenance is also more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 Schematic diagram of the structure for dissecting sausage food provided in the embodiment of the present application Figure 1 ;
[0030] Figure 2 Schematic diagram of the structure for dissecting sausage food provided in the embodiment of the present application Figure 2 ;
[0031] Figure 3 Schematic diagram of the structure for dissecting sausage food provided in the embodiment of the present application Figure 3 ;
[0032] Figure 4 It is a schematic diagram of the structure of the guide wheel at one viewing angle;
[0033] Figure 5 A schematic diagram of the structure of the adaptive distance adjustment component from one perspective.
[0034] Description of the reference numerals in the accompanying drawings:
[0035] 1- guide wheel, 101- guide groove, 102- needle, 2- adaptive distance adjustment component, 201- arc protection cover, 202- clamping groove, 203- auxiliary guide groove, 204- guide rod, 205- seat, 206- spring, 3- slitting knife, 4- feeder, 5- cleaning component, 501- cleaning roller, 502- bristles, 6- feeding motor, 7- knife wheel motor, 8- cleaning motor, 9- sausage ingredients. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0037] It should be noted that all directional indications in the embodiments of the present application (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0038] In this application, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0039] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in the field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0040] See attached Figures 1 to 3 As shown, the embodiment of the present application provides a structure and device for cutting and splitting sausage ingredients, including a rotating guide wheel 1, an adaptive distance-adjusting component 2 matched with the guide wheel 1, and a cutting knife 3 for cutting and splitting sausage ingredients 9. During operation, the sausage ingredients 9 are placed on the guide wheel 1, and as the guide wheel 1 rotates, the sausage ingredients 9 are transferred to the side of the cutting knife 3 for cutting and splitting. During the feeding process, the adaptive distance-adjusting component 2 automatically adjusts the distance between the guide wheel and the sausage ingredients 9 to be suitable for clamping sausage ingredients 9 of different diameters.
[0041] Specifically:
[0042] See also Figures 1 to 4 As shown, the guide wheel 1 is provided with a guide groove 101 along the outer wheel surface. During the discharge process, the sausage food 9 is placed in the guide groove 101. As the guide wheel 1 rotates, the sausage food 9 rotates synchronously to feed the food. The rotation of the guide wheel is completed by driving the feeding motor 6.
[0043] The adaptive distance adjusting component 2 is arranged on one side of the guide wheel 1, and a feeding channel for conveying sausage ingredients 9 is formed between the adaptive distance adjusting component 2 and the guide wheel 1. One end of the feeding channel is the feeding end, which is usually located on the top side of the guide wheel 1, and the other end of the feeding channel is the discharging end, which is usually located on the bottom side of the guide wheel 1. The adaptive distance adjusting component 2 can automatically adjust the size of the feeding channel according to the diameter of the sausage ingredients 9 to be processed, so as to meet the passage of sausage ingredients 9 of different diameters and avoid squeezing the sausage ingredients 9.
[0044] In the above, see Figure 1 , Figure 2 , Figure 3 as well as Figure 5 As shown, the adaptive distance adjustment component 2 includes at least one movable extrusion member, which is located on one side of the guide wheel 1 and can move closer to and farther from the guide wheel 1 along the radial direction of the guide wheel 1, so as to achieve the purpose of changing the size of the feed channel. Since the movable extrusion member needs to cooperate with the guide wheel 1 to form a guide channel during use, in this embodiment, the movable extrusion member includes an arc-shaped protective cover 201 concentric with the guide wheel 1, and the arc-shaped protective cover 201 is provided with a clamping groove 202 for clamping the guide wheel 1, and an auxiliary guide groove 203101 opposite to the guide groove 101 is provided on the inner wall surface of the clamping groove 202, as shown in FIG. Figure 2 As shown, based on the structure of the arc-shaped protective cover 201, when working, the sausage food 9 is placed in the guide groove 101. When the sausage food 9 passes through the area where the arc-shaped protective cover 201 is located, the feeding channel formed by the arc-shaped protective cover 201 and the guide wheel 1 can wrap the sausage food 9 well, ensuring that the sausage food 9 passes through in an orderly manner and enables the sausage food 9 to contact the arc-shaped protective cover 201 and the guide wheel 1.
[0045] Of course, in a preferred embodiment, in order to achieve the autonomous movement of the movable extrusion member, as Figures 1 to 3As shown, the adaptive pitch adjustment assembly 2 further includes at least one elastic member, which includes at least one guide rod 204, a seat 205 for mounting the guide rod 204, and at least one spring 206. Specifically, one end of the guide rod 204 is fixedly connected to the movable extrusion member (i.e., the arc-shaped protective cover 201), the seat 205 is disposed at one end of the guide rod 204 away from the movable extrusion member, and the seat 205 is provided with a through hole, the other end of the guide rod 204 is movably inserted into the through hole, the seat 205 is used to support the guide rod 204, and the spring 206 is sleeved on the guide rod 204 and located between the seat 205 and the movable extrusion member. During operation, the sausage food 9 is placed in the guide groove 101, and the guide wheel 1 rotates to drive the sausage food 9 to rotate synchronously. When the sausage food 9 passes through one side of the movable extrusion piece, if the diameter of the sausage food 9 is large, it will exert an outward thrust on the movable extrusion piece, and the spring 206 will be compressed, and the movable extrusion piece will move outward away from the guide wheel 1. If the diameter of the latter sausage food 9 is smaller than the previous diameter, the spring 206 drives the movable extrusion piece to move toward the guide wheel 1, thereby achieving the purpose of automatically adjusting the size of the feed channel based on the adaptive distance adjustment component 2.
[0046] In this embodiment, see Figures 1 to 3 As shown, the slicing knife 3 is arranged at the discharge end of the feed channel. Specifically, a notch is arranged at the end of the arc-shaped protective cover 201, and the slicing knife 3 extends into the feed channel from the notch, and the slicing knife 3 is driven to rotate by the knife wheel motor 7. It can be seen that during operation, when the intestinal food material 9 is transferred to the location of the slicing knife 3 along with the guide wheel 1, the rotating slicing knife 3 slits the intestinal food material 9. Of course, it is understandable that in order to ensure the thoroughness of the slicing of the intestinal food material 9, multiple groups of slicing knives 3 can be arranged along the circumference of the guide wheel 1, but usually one group of slicing knives 3 is sufficient to complete the complete slicing of the whole intestine.
[0047] Combined with the above-mentioned embodiments, it is not difficult to imagine that when the sausage food 9 is placed in the guide groove 101 for feeding, due to the lubrication of the surface of the sausage food 9 and the setting of the adaptive distance adjustment component 2, the sausage food 9 is easy to slip during the feeding process and cannot be fed smoothly. Figure 3 As shown, the circumferential wheel surface where the guide groove 101 is located is also provided with anti-skid parts, preferably, the anti-skid parts are a plurality of thorns 102 integrally formed on the circumferential wheel surface. Specifically, when the sausage food 9 is placed in the guide groove 101, the thorns 102 are used to puncture the sausage food 9, so that the sausage food 9 is fixed in the guide groove 101 by the thorns 102, so as to avoid the sausage food 9 from slipping during the feeding process, and ensure the smooth feeding.
[0048] Furthermore, since the sausage food 9 is fixed by the needle 102 during the processing, in order to be able to smoothly remove the sausage food 9 from the guide wheel 1 after the opening is completed, see Figures 1 to 3As shown, a material lifter 4 is provided at the discharge end of the feed channel, and the material lifter 4 is located behind the cutter 3. The material lifter 4 includes a material lifter plate, which is fixed to the bottom of the guide wheel 1 and tilted upward at one end. The tilted end of the material lifter plate forms a material lifter tip, which extends into the guide groove 101 and is located between the needles 102. Therefore, when the cut sausage material 9 continues to rotate with the guide wheel 1 and contacts the material lifter tip, the material lifter tip pushes the sausage material 9 from the needles 102 and falls from the guide wheel 1 to complete the discharge.
[0049] Of course, it is not difficult to imagine that, since the sausage food 9 has fat attached to the surface, it will remain on the surface of the guide wheel 1 during the processing, affecting the subsequent processing of the food. In order to ensure the smooth processing of the subsequent food, in another preferred embodiment, see Figures 1 to 3 As shown, a cleaning assembly 5 is also provided at the discharge end of the feed channel. The cleaning assembly 5 is located behind the material remover 4 and is used to remove residues on the surface of the guide wheel 1. In a specific structure, the cleaning assembly 5 includes at least a cleaning roller 501, which is arranged beside the guide wheel 1. The cleaning roller 501 is electrically rotated by a cleaning motor 8, and a brush 502 is provided on the cleaning roller 501. It can be understood that when the guide wheel 1 after unloading passes through the cleaning roller 501, the brush 502 brushes off the residues on the surface of the guide wheel 1, thereby ensuring the smooth processing of the next sausage-like food 9.
[0050] Based on the above-mentioned structure for cutting intestine ingredients, an embodiment of the present application further provides a device for cutting intestine ingredients, including at least one group of the above-mentioned structures for cutting intestine ingredients, all of which can be set independently or as a whole. When set as a whole, in all the structures for cutting intestine ingredients, all the guide wheels 1 are coaxially arranged and rotate synchronously, all the cutting knives 3 are coaxially arranged and rotate synchronously, all the cleaning rollers 501 are coaxially arranged and rotate synchronously, and an independent feed port is provided for each guide wheel 1 to improve processing efficiency.
[0051] In summary, the structure and equipment for dissecting intestinal food provided in the embodiments of the present application have the following working process and working principle:
[0052] The intestinal food material 9 to be processed is placed in the guide groove 101 on the surface of the guide wheel 1. As the feeding motor 6 drives the guide wheel 1 to rotate, the intestinal food material 9 is sent to the side of the adaptive distance adjustment component 2 and enters the feeding channel. The intestinal food material 9 is pierced by the puncture needle 102 and fixed in the guide groove 101 by the arc protective cover 201. When the intestinal food material 9 passes through the adaptive distance adjustment component 2, the arc protective cover 201 automatically adjusts the size of the feeding channel under the action of the spring 206 to meet the passage of intestinal food materials 9 of different diameters. When the intestinal food material 9 rotates to the cutter 3 as the guide wheel 1 rotates, the rotating cutter 3 cuts the intestinal food material 9 open. After the cut, the guide wheel 1 continues to rotate to the position of the lifter 4, and the lifter 4 peels it off from the guide groove 101 and falls out of the guide groove 101, thereby completing the unloading. After the unloading is completed, the guide wheel 1 clears the surface residue when passing through the cleaning roller 501 and enters the next cycle.
[0053] It can be seen that the structure and equipment for dissecting intestinal food provided in the embodiment of the present application are simpler and more reliable than the previous generation structure, easier to maintain, reduce material extrusion, and improve material processing quality.
[0054] Finally, it should be noted that the intestine ingredients in the present application generally refer to poultry intestines, especially chicken intestines, duck intestines and goose intestines, but if the present application is applied to the processing of other intestine ingredients, it should also be deemed to fall within the scope of protection of the present application.
[0055] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A structure for breaking apart intestinal food, characterized in that: include: A rotating guide wheel, wherein the guide wheel is provided with a guide groove along the outer wheel surface; An adaptive distance-adjusting component, wherein the adaptive distance-adjusting component is disposed on one side of the guide wheel, and a feeding channel for conveying sausage ingredients is formed between the adaptive distance-adjusting component and the guide wheel, and the adaptive distance-adjusting component can automatically adjust the size of the feeding channel according to the diameter of the sausage ingredients to be processed; and At least one cutting knife, which is arranged at the discharge end of the feeding channel, and extends into the feeding channel to cut open the sausage-like food; The adaptive distance adjustment component at least comprises a movable extrusion member capable of moving closer to and farther from the guide wheel in the radial direction of the guide wheel and an elastic member for realizing adaptive movement of the movable extrusion member.
2. The structure for dissecting sausage ingredients according to claim 1, characterized in that: The movable extrusion member comprises an arc-shaped protective cover which is concentric with the material guide wheel, and the arc-shaped protective cover is provided with a clamping groove for clamping the material guide wheel.
3. The structure for dissecting sausage ingredients according to claim 2, characterized in that: The inner wall of the clamping groove is provided with an auxiliary material guiding groove matched with the material guiding groove.
4. The structure for dissecting sausage ingredients according to claim 1, characterized in that: The elastic member comprises: At least one guide rod, the guide rod being fixedly connected to the movable extrusion member; A seat body for mounting the guide rod, the seat body being provided with a through hole, and the guide rod being inserted into the through hole; At least one spring is sleeved on the guide rod and located between the seat body and the movable extrusion member.
5. The structure for dissecting sausage ingredients according to claim 1, characterized in that: The circumferential wheel surface where the material guiding groove is located is also provided with an anti-slip part.
6. The structure for dissecting sausage ingredients according to claim 5, characterized in that: The anti-slip parts are a plurality of needles integrally formed on the circumferential wheel surface.
7. The structure for dissecting sausage ingredients according to claim 1, characterized in that: It also includes a stripper for stripping sausage ingredients from the guide wheel. The stripper is arranged at the discharge end of the feed channel and is located behind the stripper.
8. The structure for dissecting sausage ingredients according to claim 1, characterized in that: It also includes a cleaning component for cleaning the guide wheel, and the cleaning component is arranged at the discharge end of the feed channel and behind the cutter.
9. A device for dissecting intestines, characterized in that: It comprises at least one group of structures for cutting intestine ingredients as described in any one of claims 1 to 8, in which the guide wheels and the cutting knives are coaxially arranged, and a feed port is arranged corresponding to each of the guide wheels.
Citation Information
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