Mineral material filtering system
The mineral material filtering system with three disc filters and an auxiliary adsorption mechanism addresses the issues of equipment overload and maintenance costs in iron ore concentrate production by enhancing filtration efficiency and extending filter life, ensuring continuous operation and reduced maintenance.
Patent Information
- Application Number
- CN202421069500.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-16
AI Technical Summary
Existing single disc filters in iron ore concentrate production are prone to equipment overload, leading to a short service life, high maintenance costs, and reduced production efficiency due to frequent damage and repairs.
A mineral material filtering system with three disc filters, an auxiliary adsorption mechanism, and a filter assembly, which includes a vacuum pump and filter screens, to pre-treat the slurry and distribute it among the disc filters, reducing overload and extending equipment life while maintaining high filtration efficiency.
The system enhances filtration efficiency, reduces equipment overload, extends the service life of the filters, and lowers maintenance costs by allowing continuous operation even if one filter fails, while improving the overall production efficiency.
Smart Images

Figure CN222266395U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slurry dehydration, in particular to a mineral material filtering system. Background Art
[0002] In the process of iron ore concentrate production and processing, it is necessary to filter the slurry containing mineral materials. Most of the existing filtering equipment is equipped with a single disc filter. When it is used for production filtration, the single disc filter is prone to equipment overload, which leads to a short service life of the internal dehydration filter cloth and other parts, which are easy to be damaged. In addition, the cost of repairing and maintaining the equipment is also high, and the production efficiency will be reduced during the repair and maintenance of the equipment. To this end, we propose a mineral material filtering system. Utility Model Content
[0003] The purpose of the utility model is to provide a mineral material filtering system to solve the problems raised in the above background technology.
[0004] To achieve the above object, the utility model provides the following technical solutions: a mineral material filtering system, comprising a filtering mechanism, the filtering mechanism comprising a disc filter, the input end of the disc filter is fixedly connected to a shunt pipe through a connecting pipe, the side wall of the shunt pipe is fixedly connected to a slurry inlet pipe, and the output end of the disc filter is fixedly connected to a water outlet pipe;
[0005] The left and right sides of the slurry inlet pipe are respectively equipped with auxiliary adsorption mechanisms connected thereto.
[0006] Preferably, the number of the disc filters is at least three, and the output ends of the three disc filters are connected to the diversion pipe through a connecting pipe.
[0007] Preferably, the auxiliary adsorption mechanism includes a feed pipe, the output end of the feed pipe is connected to the slurry feed pipe, the output end of the feed pipe is connected to the input end of the vacuum pump, the output end of the vacuum pump is connected to the input end of the auxiliary filter assembly, the output end of the auxiliary filter assembly is fixedly connected to a discharge pipe, and the output end of the discharge pipe is connected to a diversion pipe.
[0008] Preferably, a first control valve and a second control valve are fixedly installed in the feed pipe and the discharge pipe respectively.
[0009] Preferably, the auxiliary filter assembly comprises a filter box, a support frame is fixedly mounted on the bottom of the filter box, a mounting plate is mounted on the side wall of the filter box, and a filter screen plugged into the filter box is fixedly mounted on the side wall of the mounting plate.
[0010] Preferably, the number of the filter screens is at least two groups, and the two groups of filter screens are distributed close to one side of the discharge pipe.
[0011] Preferably, a reinforcement block is fixedly mounted at the connection between the filter screen and the mounting plate.
[0012] Compared with the prior art, the utility model has the following beneficial effects: a mineral material filtering system, in which three disc filters are arranged in a filtering mechanism for filtering the slurry to cooperate with each other, the filtering efficiency of filtering the slurry is increased by arranging the three disc filters, and the overload of the three disc filters under the same output is also reduced, so that the service life of the equipment can be extended and the maintenance cost can be reduced. At the same time, if one of the three disc filters fails to be repaired and maintained, the slurry can still be dehydrated and filtered by the other two disc filters, thereby improving the production efficiency;
[0013] An auxiliary adsorption mechanism is provided in the system, through which part of the ore pulp entering the disc filter can be pre-treated and the ore pulp can be sucked into the filter box. The larger materials can be filtered out through the filter box, thereby ensuring that the ore pulp entering the disc filter does not contain larger materials. While improving the filtration efficiency of the disc filter, it can also protect it and reduce its failure rate during the filtration treatment of the ore pulp. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the utility model.
[0015] Figure 2 It is a top view of the utility model.
[0016] Figure 3 It is a structural schematic diagram of the auxiliary adsorption mechanism of the utility model.
[0017] Figure 4 It is a structural schematic diagram of the auxiliary filtering component of the utility model.
[0018] In the figure: 1. Filter mechanism; 11. Disc filter; 12. Connecting pipe; 13. Diverter pipe; 14. Slurry inlet pipe; 15. Water outlet pipe; 2. Auxiliary adsorption mechanism; 21. Feed pipe; 22. Vacuum pump; 23. Discharge pipe; 24. First control valve; 25. Second control valve; 3. Auxiliary filter assembly; 31. Filter box; 32. Support frame; 33. Mounting plate; 34. Filter screen; 35. Reinforcement block. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0020] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The utility model provides a technical solution: a mineral material filtering system, including a filtering mechanism 1, the filtering mechanism 1 is composed of at least three disc filters 11, the disc filter 11 mainly adopts the filter for dehydrating and filtering iron concentrate in the prior art, and a related mechanism for discharging filter cakes is arranged at the bottom thereof, the three disc filters 11 are assembled in the workshop at the top of the conveyor belt, and the filter cakes and other materials discharged by the disc filter 11 are transported by conveying equipment such as conveyor belts arranged below (this is a mature application of the prior art, so it is not described in the attached drawings), the input of the three disc filters 11 The ends are connected with the shunt pipe 13 through the connecting pipe 12 respectively. The shunt pipe 13 is provided with a slurry inlet pipe 14. The slurry inlet pipe 14 is used to be connected with an external liquid supply system. The mineral slurry containing iron ore concentrate is supplied into the slurry inlet pipe 14 through the external liquid supply system. The slurry is then distributed to the three disc filters 11 through the cooperation of the slurry inlet pipe 14 and the shunt pipe 13. The materials are dehydrated and filtered by the three disc filters 11. The water outlet ends of the three disc filters 11 are connected with the water outlet pipe 15 through the connecting pipe 12 respectively. The water outlet pipe 15 is used to discharge the water removed by the three disc filters 11 to the outside.
[0021] like Figure 1 As shown in the figure, auxiliary adsorption mechanisms 2 are respectively installed on the left and right sides of the slurry inlet pipe 14. By setting the auxiliary adsorption mechanism 2, the mineral material to be filtered can be pre-treated in cooperation with the filtering mechanism 1, thereby reducing the filtering pressure of the filtering mechanism 1 and improving the filtering effect of the filtering mechanism 1.
[0022] like Figure 2 and Figure 3 As shown in the figure, the auxiliary adsorption mechanism 2 includes a feed pipe 21, the input end of the feed pipe 21 is connected to the slurry feed pipe 14, the output end of the feed pipe 21 is fixedly connected to the input end of the vacuum pump 22, the output end of the vacuum pump 22 is connected to the input end of the auxiliary filtering component 3, the output end of the auxiliary filtering component 3 is fixedly connected to one end of the discharge pipe 23, the other end of the discharge pipe 23 is connected to the diversion pipe 13, the vacuum pump 22 is electrically connected to an external power supply, and the slurry can be sucked from the slurry feed pipe 14 into the auxiliary filtering component 3 for pre-filtration treatment through the vacuum pump 22. The first control valve 24 and the second control valve 25 are fixedly installed in the feed pipe 21 and the discharge pipe 23, respectively. The opening and closing of the feed pipe 21 and the discharge pipe 23 can be controlled respectively by the first control valve 24 and the second control valve 25.
[0023] like Figure 3 and Figure 4As shown in the figure, the auxiliary filter assembly 3 includes a filter box 31, a support frame 32 is fixedly mounted on the bottom of the filter box 31, a mounting plate 33 is detachably fixedly mounted on the side wall of the filter box 31 by fixing bolts, a filter screen 34 penetrating into the filter box 31 is fixedly connected to the side wall of the mounting plate 33, the input end of the filter box 31 is connected to the output end of the vacuum pump 22, and the output end of the filter box 31 is connected to the discharge pipe 23, the mineral material sucked into the filter box 31 by the vacuum pump 22 is pre-filtered by the filter screen 34, and a detachable mounting plate 33 is provided to facilitate regular cleaning of the filtered material in the filter box 31;
[0024] There are at least two groups of filter screens 34, which are located in the filter box 31 at one end close to the discharge pipe 23, so that there is a larger storage space in the filter box 31 to store the filtered materials. The mesh size of the two groups of filter screens 34 is large, which can only play the effect of filtering the larger volume of materials in the mineral material, and will not affect the passage of small volume materials. The small volume materials in the slurry are mainly filtered out by the disc filter 11;
[0025] like Figure 4 As shown in FIG. 3 , a reinforcing block 35 is welded and fixed at the connection between the filter screen 34 and the mounting plate 33 . The reinforcing block 35 is provided to strengthen the installation strength between the filter screen 34 and the mounting plate 33 , thereby increasing the stability of the filter screen 34 in the filter box 31 .
[0026] Working principle: During use, the filtration system first adds a disc filter 11, and the slurry inlet pipe 14 distributes the mineral slurry to be filtered to three disc filters 11 through the diversion pipe 13. The three disc filters 11 filter the mineral slurry synchronously to improve the treatment efficiency of the mineral slurry. At the same time, if it is found that there are large-volume materials in the filtered ore slurry during the production process, the first control valve 24 and the second control valve 25 can be opened, and the vacuum pump 22 can be turned on. The vacuum pump 22 will suck part of the material through the slurry inlet pipe 14 into the filter box 31, and the material in the ore slurry is pre-treated through the filter net 34 in the filter box 31, and the larger material is pre-filtered to prevent the larger material from entering the disc filter 11, resulting in equipment overload during the operation of the disc filter 11, thereby affecting the filtering and dehydration effect and efficiency.
Claims
1. A mineral material filtering system, characterized in that: The filter mechanism (1) comprises a disc filter (11), wherein the input end of the disc filter (11) is fixedly connected to a diversion pipe (13) via a connecting pipe (12), a slurry inlet pipe (14) is fixedly connected to the side wall of the diversion pipe (13), and the output end of the disc filter (11) is fixedly connected to a water outlet pipe (15); The left and right sides of the slurry inlet pipe (14) are respectively equipped with auxiliary adsorption mechanisms (2) connected thereto.
2. A mineral material filtering system according to claim 1, characterized in that: The number of the disc filters (11) is at least three, and the output ends of the three disc filters (11) are connected to the diversion pipe (13) via a connecting pipe (12).
3. A mineral material filtering system according to claim 1, characterized in that: The auxiliary adsorption mechanism (2) comprises a feed pipe (21), the output end of the feed pipe (21) is connected to the slurry feed pipe (14), the output end of the feed pipe (21) is connected to the input end of a vacuum pump (22), the output end of the vacuum pump (22) is connected to the input end of an auxiliary filter assembly (3), the output end of the auxiliary filter assembly (3) is fixedly connected to a discharge pipe (23), and the output end of the discharge pipe (23) is connected to a diversion pipe (13).
4. A mineral material filtering system according to claim 3, characterized in that: The feed pipe (21) and the discharge pipe (23) are respectively fixedly equipped with a first control valve (24) and a second control valve (25).
5. A mineral material filtering system according to claim 3, characterized in that: The auxiliary filter assembly (3) comprises a filter box (31), the bottom of the filter box (31) is fixedly equipped with a support frame (32), the side wall of the filter box (31) is equipped with a mounting plate (33), and the side wall of the mounting plate (33) is fixedly equipped with a filter screen (34) inserted into the filter box (31).
6. A mineral material filtering system according to claim 5, characterized in that: The number of the filter screens (34) is at least two groups, and the two groups of filter screens (34) are distributed close to one side of the discharge pipe (23).
7. A mineral material filtering system according to claim 5, characterized in that: A reinforcing block (35) is fixedly mounted at the connection between the filter screen (34) and the mounting plate (33).
