Dust removal device for calcium carbide furnace
By using transparent water tanks, multi-pass air pipes and ventilation hoods in the dust removal device of the calcium carbide furnace, the dust gas is directly discharged into clean water and filtered with the dust filter plate, the problems of low dust removal efficiency and blockage of the dust filter plate in the prior art are solved. , achieving more efficient dust absorption and cleaning.
Patent Information
- Application Number
- CN202421034827.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing calcium carbide furnace dust removal device is prone to blockage after long-term work, which has low efficiency and low dust adsorption efficiency, so it is necessary to improve the dust removal effect.
A dust removal device including a transparent water tank, a multi-way air pipe, a one-way valve, a vacuum pump, a ventilation hood, a dust filter plate and a rubber sealing sleeve were designed. The dust gas is directly discharged into the clean water through a multi-way air pipe and a one-way valve. In this paper, clean water is used to quickly absorb dust, and filter and clean it through a ventilation hood and dust filter plate to improve dust removal efficiency.
It improves dust removal efficiency and cleanliness and stability of the dust filter plate, ensures long-term dust removal effect, avoids blockage of the dust filter plate, and enhances the dust adsorption ability.
Smart Images

Figure CN222266619U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field of seedling boxes, in particular to a dust removal device for a calcium carbide furnace. Background technology:
[0002] Calcium carbide furnace is the main equipment for producing calcium carbide. In the calcium carbide furnace, the high temperature generated by the electric arc causes the charge to melt and react to produce calcium carbide. Since the reaction temperature is as high as over 2000℃, such a high temperature is difficult for general refractory materials to withstand. Therefore, the volume of the furnace must be larger than the reaction space. In other words, a layer of charge should be left between the reaction zone and the furnace lining to protect the furnace lining. During the production process of calcium carbide, the calcium carbide furnace will generate a lot of dust, which usually requires the use of a dust removal device for dust removal.
[0003] For example, Chinese patent application number "CN201922336634.5" discloses a dust removal device for calcium carbide furnace in calcium carbide production, including a housing component, a dust suction component and a filter component, wherein the housing component includes a water tank, the bottom of the water tank is fixedly connected to a drain pipe, and the dust suction component includes a dust suction pipe. The utility model reduces the dust concentration in calcium carbide production, improves the surrounding air quality, and improves the dust removal effect of the device by setting a dust suction device and a dust suppression mechanism.
[0004] After the product is improved, the dust removal device used for the calcium carbide furnace in the production of calcium carbide effectively solves the problem of dust by sucking the dust into the water tank and adsorbing the dust with clean water. The gas in the water tank is extracted by the exhaust fan, and the dust is filtered by the dust filter plate. However, when the dust filter plate works for a long time, a large amount of dust will adhere to its outer wall. If the dust filter plate is not cleaned, it is easy to cause the dust filter plate to become blocked, thereby affecting the effect of filtering dust. At the same time, when the device sucks the dust into the water tank, the dust needs to rely on its own weight to drop into the clean water for dust removal. This method is relatively inefficient and needs to be improved. Utility model content:
[0005] The utility model aims to provide a dust removal device for a calcium carbide furnace to solve the deficiencies of the prior art.
[0006] The utility model is implemented by the following technical scheme: a dust removal device for a calcium carbide furnace, comprising a transparent water tank, wherein clean water is provided inside the transparent water tank, a sewage pipe is fixedly installed in the middle of the bottom of the transparent water tank, a sewage valve is installed on the sewage pipe, a dust removal mechanism is provided inside the transparent water tank, and a filtering mechanism is provided above the right side of the transparent water tank;
[0007] The dust removal mechanism includes a multi-way air distribution pipe, which is arranged inside the transparent water tank, and the bottom end of the multi-way air distribution pipe extends into the clean water and is provided with a one-way valve, the top end of the one-way valve is an inlet end, the bottom end of the one-way valve is an outlet end, and the inlet end of the one-way valve is fixedly installed at the bottom end of the multi-way air distribution pipe;
[0008] The filtering mechanism includes a ventilation hood, one end of which is fixedly connected to the upper right side of the transparent water tank, a dust filter plate is provided inside the ventilation hood, two positioning openings are provided at the bottom of the inner wall of the ventilation hood, two positioning iron blocks are symmetrically fixedly connected to the bottom of the dust filter plate, and the outer wall of the positioning iron block is movably inserted into the inside of the positioning opening.
[0009] Furthermore, a vacuum pump is fixedly installed on the left side of the top of the transparent water tank, the input end of the vacuum pump is fixedly connected to a first conduit, the output end of the vacuum pump is fixedly connected to a second conduit, one end of the second conduit extends to the interior of the transparent water tank and is fixedly connected to the top of the multi-way air distribution pipe.
[0010] Furthermore, an air outlet is provided above the right side of the transparent water tank, and the air outlet is located at one end of the ventilation hood.
[0011] Furthermore, a magnetic sheet is fixedly connected to the bottom of the inner cavity of the positioning port, and the bottom of the positioning iron block is magnetically connected to the top of the magnetic sheet.
[0012] Furthermore, a socket is provided on the top of the ventilation hood, the upper part of the outer wall of the dust filter plate is movably sleeved inside the socket, the inner wall of the socket is fixedly inlaid with a rubber sealing sleeve, the inner wall of the rubber sealing sleeve is movably sleeved above the outer wall of the dust filter plate, and the top of the dust filter plate is fixedly connected with a handle.
[0013] Furthermore, a water filling port is provided on the right side of the top of the transparent water tank, and a closing cover is threadedly connected to the upper part of the water filling port.
[0014] Advantages of the utility model:
[0015] 1. The utility model adopts the cooperation of the ventilation hood, the air outlet, the dust filter plate, the socket, the handle and the rubber sealing sleeve, so that the dust filter plate can be easily taken out from the inside of the ventilation hood, and the staff can clean the dust on the dust filter plate, thereby improving the cleanliness of the dust filter plate during subsequent use. At the same time, it is also convenient to install the dust filter plate inside the ventilation hood, and the cooperation of the positioning port, the positioning iron block and the magnetic sheet can be used to limit the bottom of the dust filter plate, thereby increasing the stability of the dust filter plate inside the ventilation hood.
[0016] 2. The utility model adopts the cooperation of the first conduit and the dust suction pump to facilitate the extraction of dust gas generated when the calcium carbide furnace is working, and directly discharges it into the clean water in the water tank through the cooperation of the second conduit, the multi-way gas distribution pipe and the one-way valve, so that the dust in the gas can quickly and fully contact the clean water, and the clean water can be used to quickly adsorb the dust, thereby improving the efficiency of dust removal. Description of the drawings:
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0019] Figure 2 It is a schematic cross-sectional view of the ventilation hood structure of the utility model.
[0020] Figure 3 It is a schematic cross-sectional view of the side structure of the ventilation hood of the utility model.
[0021] The accompanying drawings are marked as follows: 1. transparent water tank; 2. dust removal mechanism; 3. filtering mechanism; 4. sewage pipe; 5. water filling port; 6. closing cover; 21. first duct; 22. dust suction pump; 23. second duct; 24. multi-way air distribution pipe; 25. one-way valve; 31. ventilation hood; 32. air outlet; 33. dust filter plate; 34. socket; 35. handle; 36. rubber sealing sleeve; 37. positioning port; 38. positioning iron block; 39. magnetic sheet. Specific implementation method:
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1:
[0024] like Figure 1-3As shown, a dust removal device for a calcium carbide furnace includes a transparent water tank 1, wherein clean water is provided inside the transparent water tank 1, a sewage pipe 4 is fixedly installed in the middle of the bottom of the transparent water tank 1, and a sewage valve is installed on the sewage pipe 4, and a dust removal mechanism 2 is provided inside the transparent water tank 1, and the dust removal mechanism 2 includes a multi-way air distribution pipe 24, which is arranged inside the transparent water tank 1, and the bottom end of the multi-way air distribution pipe 24 extends into the clean water and is provided with a one-way valve 25, the top end of the one-way valve 25 is an inlet end, and the bottom end of the one-way valve 25 is At the outlet end, the inlet end of the one-way valve 25 is fixedly installed at the bottom end of the multi-way air distribution pipe 24, and a dust pump 22 is fixedly installed on the left side of the top of the transparent water tank 1. The input end of the dust pump 22 is fixedly connected to the first conduit 21, and the output end of the dust pump 22 is fixedly connected to the second conduit 23. One end of the second conduit 23 extends to the interior of the transparent water tank 1 and is fixedly connected to the top of the multi-way air distribution pipe 24. A water filling port 5 is opened on the right side of the top of the transparent water tank 1, and a closing cover 6 is threadedly connected to the upper part of the water filling port 5.
[0025] In this embodiment, through the cooperation of the first duct 21, the dust suction pump 22, the second duct 23 and the multi-way air distribution pipe 24, it is convenient to extract the dust gas generated during the operation of the calcium carbide furnace and discharge it directly into the clean water in the transparent water tank 1. At the same time, through the setting of the one-way valve 25, the water inside the transparent water tank 1 can be prevented from entering the multi-way air distribution pipe 24, so that the dust in the gas can quickly and fully contact the clean water, and the clean water can be used to quickly adsorb the dust, thereby improving the efficiency of dust removal. Through the cooperation of the drain valve and the drain pipe 4, the water inside the transparent water tank 1 can be easily discharged. Through the setting of the water adding port 5 and the closing cover 6, the closing cover 6 can be spirally removed. At this time, the staff can add clean water to the inside of the transparent water tank 1 through the water adding port 5, which is convenient for subsequent dust removal.
[0026] Embodiment 2:
[0027] like Figure 1-3 As shown, a filter mechanism 3 is provided above the right side of the transparent water tank 1, and the filter mechanism 3 includes a ventilation cover 31, one end of the ventilation cover 31 is fixedly connected to the upper right side of the transparent water tank 1, and a dust filter plate 33 is provided inside the ventilation cover 31. Two positioning openings 37 are provided at the bottom of the inner wall of the ventilation cover 31, and two positioning iron blocks 38 are symmetrically fixedly connected to the bottom of the dust filter plate 33. The outer wall of the positioning iron block 38 is movably inserted into the interior of the positioning opening 37, and a magnetic sheet 3 is fixedly connected to the bottom of the inner cavity of the positioning opening 37. 9. The bottom of the positioning iron block 38 is magnetically connected to the top of the magnetic sheet 39. A socket 34 is provided on the top of the ventilation hood 31. The upper part of the outer wall of the dust filter plate 33 is movably sleeved inside the socket 34. The inner wall of the socket 34 is fixedly inlaid with a rubber sealing sleeve 36. The inner wall of the rubber sealing sleeve 36 is movably sleeved above the outer wall of the dust filter plate 33. A handle 35 is fixedly connected to the top of the dust filter plate 33. An air outlet 32 is provided on the upper right side of the transparent water tank 1. The air outlet 32 is located at one end of the ventilation hood 31.
[0028] In this embodiment, when clean water is used to adsorb dust, the gas after dust removal floats upward above the inside of the transparent water tank 1, and is discharged into the ventilation hood 31 through the air outlet 32, and is filtered by the dust filter plate 33 and then discharged from one end of the ventilation hood 31. The setting of the dust filter plate 33 can prevent dust in the gas from being discharged through the ventilation hood 31. If the dust filter plate 33 needs to be cleaned, the staff can move the dust filter plate 33 through the handle 35, and the bottom end of the dust filter plate 33 drives the positioning iron block 38 to move, so that the dust filter plate 33 is passed through The socket 34 is taken out from the interior of the ventilation hood 31, so that it is convenient for the staff to clean the dust attached to the dust filter plate 33. After cleaning, the dust filter plate 33 is moved to the interior of the ventilation hood 31 through the socket 34 in the same way, and the positioning iron block 38 at the bottom of the dust filter plate 33 is inserted into the positioning port 37. At the same time, the positioning iron block 38 is in contact with the magnetic sheet 39, and the magnetic adsorption force between the positioning iron block 38 and the magnetic sheet 39 is used to limit the bottom of the dust filter plate 33, thereby increasing the stability of the dust filter plate 33 inside the ventilation hood 31.
[0029] In summary, if Figure 1-3 As shown, the dust removal device for calcium carbide furnace uses the first conduit 21 and the dust suction pump 22 to extract the dust gas generated when the calcium carbide furnace is working, and discharges it into the multi-way air distribution pipe 24 through the second conduit 23, and at the same time discharges it into the clean water inside the transparent water tank 1 through the one-way valve 25 at the bottom of the multi-way air distribution pipe 24, so that the dust in the gas can quickly and fully contact the clean water, and the clean water can be used to quickly adsorb the dust. The gas after dust removal floats upward from the clean water above the inside of the transparent water tank 1, and is discharged into the ventilation hood 31 through the air outlet 32, and then is discharged from one end of the ventilation hood 31 after being filtered by the dust filter plate 33. After dust removal, the staff can open the drain valve to discharge the water inside the transparent water tank 1 through the drain pipe 4. After the dust filter plate 33 has been used for a long time, the staff can move the dust filter plate 33 through the handle 35, so that the dust filter plate 33 is taken out from the inside of the ventilation hood 31 through the socket 34, which is convenient for the staff to clean the dust attached to the dust filter plate 33.
[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A dust removal device for a calcium carbide furnace, comprising a transparent water tank (1), characterized in that: The transparent water tank (1) is provided with clean water inside, a sewage pipe (4) is fixedly installed in the middle of the bottom of the transparent water tank (1), a sewage valve is installed on the sewage pipe (4), a dust removal mechanism (2) is provided inside the transparent water tank (1), and a filtering mechanism (3) is provided above the right side of the transparent water tank (1); The dust removal mechanism (2) comprises a multi-way air distribution pipe (24), the multi-way air distribution pipe (24) is arranged inside the transparent water tank (1), the bottom end of the multi-way air distribution pipe (24) extends into the clean water and is provided with a one-way valve (25), the top end of the one-way valve (25) is an inlet end, the bottom end of the one-way valve (25) is an outlet end, and the inlet end of the one-way valve (25) is fixedly mounted on the bottom end of the multi-way air distribution pipe (24); The filtering mechanism (3) comprises a ventilation hood (31), one end of which is fixedly connected to the upper right side of the transparent water tank (1), a dust filter plate (33) is provided inside the ventilation hood (31), two positioning openings (37) are provided at the bottom of the inner wall of the ventilation hood (31), two positioning iron blocks (38) are symmetrically fixedly connected to the bottom of the dust filter plate (33), and the outer wall of the positioning iron block (38) is movably inserted into the interior of the positioning opening (37).
2. A dust removal device for calcium carbide furnace according to claim 1, characterized in that: A dust suction pump (22) is fixedly installed on the left side of the top of the transparent water tank (1); the input end of the dust suction pump (22) is fixedly connected to the first conduit (21); the output end of the dust suction pump (22) is fixedly connected to the second conduit (23); one end of the second conduit (23) extends to the interior of the transparent water tank (1) and is fixedly connected to the top of the multi-way air distribution pipe (24).
3. A dust removal device for calcium carbide furnace according to claim 1, characterized in that: An air outlet (32) is provided above the right side of the transparent water tank (1), and the air outlet (32) is located at one end of the ventilation cover (31).
4. A dust removal device for calcium carbide furnace according to claim 1, characterized in that: A magnetic sheet (39) is fixedly connected to the bottom of the inner cavity of the positioning opening (37), and the bottom of the positioning iron block (38) is magnetically connected to the top of the magnetic sheet (39).
5. A dust removal device for calcium carbide furnace according to claim 1, characterized in that: A socket (34) is provided at the top of the ventilation hood (31); the upper part of the outer wall of the dust filter plate (33) is movably sleeved inside the socket (34); the inner wall of the socket (34) is fixedly inlaid with a rubber sealing sleeve (36); the inner wall of the rubber sealing sleeve (36) is movably sleeved above the outer wall of the dust filter plate (33); and the top of the dust filter plate (33) is fixedly connected with a handle (35).
6. A dust removal device for calcium carbide furnace according to claim 1, characterized in that: A water filling port (5) is provided on the right side of the top of the transparent water tank (1), and a closing cover (6) is threadedly connected to the upper part of the water filling port (5).
