Automatic iron oxide cleaning system for feeding rack
By installing slag guide plates and slag guide grooves on the feeding tray and using flush valves to perform automatic or manually controlled flush cleaning, the equipment stuck problem caused by iron oxide accumulation is solved, and efficient cleaning of iron oxide is achieved , reducing the intensity and environmental dangers of workers' cleaning work.
Patent Information
- Application Number
- CN202421018525.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-11
AI Technical Summary
During the production process of rod wire, iron oxide accumulates on the loading rig and conveying rollers, resulting in equipment being stuck. The existing cleaning methods are cumbersome, dangerous and inconvenient, making it difficult to efficiently clean iron oxide.
An automatic cleaning system for iron oxide on the loading pedestal is designed. By installing a slag guide plate and slag guide groove between the fixed beam and the roller, and using a flush valve to guide the fallen iron oxide into the slag guide groove. The flush valve carries out automatic or manually controlled flush cleaning, combining filters and water pumps to achieve effective iron oxide cleaning.
It reduces the workload of workers to clean iron oxide, improves cleaning efficiency, improves the working environment, and ensures the normal operation of the equipment.
Smart Images
Figure CN222268006U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metallurgy, in particular to an automatic iron oxide cleaning system for a feeding stand. Background Art
[0002] In the production process of bars and wires, the billet is first lifted by a crane onto the loading platform. The stepping motion of the moving beam on the platform drives the billet forward to the steel feeding roller table and is transported to the heating furnace.
[0003] When the blank moves, the iron oxide on the blank will fall off and fall on the loading platform and the conveyor roller. Over time, the iron oxide will accumulate and cause the roller to get stuck, so it is necessary to clean the iron oxide regularly.
[0004] The loading platform and equipment structure are complex and some places are narrow, making it difficult to clean the iron oxide. Employees have to clean the iron oxide with great intensity, and there is a lot of dust every time they clean, and the working environment is poor. Utility Model Content
[0005] In order to solve the problems existing in the above-mentioned prior art, the utility model provides an automatic iron oxide cleaning system for a loading platform, wherein the loading platform includes a plurality of fixed beams and a plurality of rollers arranged in parallel, including a slag guide trough, a flushing valve, a plurality of first slag guide plates and a plurality of second slag guide plates.
[0006] A first slag guide plate is installed between two adjacent fixed beams, and a second slag guide plate is installed between two adjacent rollers, so that a plurality of first slag guide plates and a plurality of second slag guide plates are arranged in parallel along the roller direction. A slag guide trough is installed between a plurality of first slag guide plates and a plurality of second slag guide plates, and a plurality of first slag guide plates and a plurality of second slag guide plates are inclined downward toward the slag guide trough, and a flushing valve is installed at one end of the slag guide trough.
[0007] After the iron oxide on the blank falls off, it falls in the gap between the fixed beams and the gap between the rollers, which corresponds to the position of the first slag guide plate and the second slag guide plate. Then it slides along the first slag guide plate and the second slag guide plate into the slag guide groove. The slag guide groove is flushed with water using a flushing valve to flush away the iron oxide in the slag guide groove, thereby reducing the workload of workers in cleaning the iron oxide.
[0008] Furthermore, a liquid collecting trough is provided at the other end of the slag guiding trough for collecting the mixture of water and iron oxide flushed out of the slag guiding trough.
[0009] Furthermore, a filter is included, which is connected to the bottom of the liquid collecting tank through a pipeline and is used to separate iron oxide in the mixture.
[0010] Furthermore, it also includes a water pump, which is connected to the filter and the flush valve. The water pump transports the water separated by the filter to the flush valve for recycling.
[0011] Furthermore, it also includes a water tank, which is connected to the water pump outlet and the flushing valve. The water pump pressurizes the water tank to pressurize the water in the water tank. The water pump is started to pressurize the water tank only after the water pressure in the water tank decreases.
[0012] Furthermore, the flush valve is an intermittent flush valve.
[0013] Furthermore, it also includes a control unit, and the flushing valve is an electromagnetic valve, which is controlled by the control unit to open and close. Automatic control can be adopted to regularly flush the slag guide trough to complete the iron oxide cleaning work; manual control can also be adopted to flush only when the iron oxide accumulates to a certain extent.
[0014] The utility model guides the fallen iron oxide by adding a slag guide plate between rollers and between fixed beams of a feeding platform, and flushes away the iron oxide that falls into the slag guide groove by flushing water to complete the slag flushing work of the iron oxide. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the utility model;
[0017] In the figure: 1. slag guide trough; 2. first slag guide plate; 3. second slag guide plate; 4. fixed beam; 5. moving beam; 6. roller; 7. motor. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] like Figure 1 As shown, the automatic iron oxide cleaning system for the loading platform of this embodiment includes a slag guide trough 1, a flushing valve, a plurality of first slag guide plates 2 and a plurality of second slag guide plates 3.
[0020] A moving beam 5 for conveying blanks is arranged in the middle of the fixed beam 4, and a first slag guide plate 2 is installed between two adjacent fixed beams 4. The roller 6 is driven by a motor 7, and a second slag guide plate 3 is installed between two adjacent rollers 6. A plurality of first slag guide plates 2 and second slag guide plates 3 are arranged in parallel along the roller path. A slag guide trough 1 is installed between a plurality of first slag guide plates 2 and a plurality of second slag guide plates 3, and a plurality of first slag guide plates 2 and a plurality of second slag guide plates 3 are inclined downward toward the slag guide trough 1, and a flushing valve is installed at one end of the slag guide trough 1.
[0021] After the iron oxide on the blank falls off, it falls in the gap between the fixed beams 4 and the gap between the rollers 6, which corresponds to the position of the first slag guide plate 2 and the second slag guide plate 3. Then it slides along the first slag guide plate 2 and the second slag guide plate 3 into the slag guide trough 1. The slag guide trough 1 is flushed with water using a flushing valve to flush the iron oxide in the slag guide trough 1, thereby reducing the workload of workers to clean the iron oxide.
[0022] In this embodiment, preferably, a liquid collecting tank is provided at the other end of the slag guiding trough 1, which is used to collect the mixture of water and iron oxide flushed out of the slag guiding trough 1. Further preferably, a filter is also included, and the filter is connected to the bottom of the liquid collecting tank through a pipeline, and is used to separate the iron oxide in the mixture. Preferably, a water pump is also included, and the water pump is connected to the filter and the flushing valve, and the water pump transports the water separated by the filter to the flushing valve for recycling. Further preferably, a water storage tank is also included, and the water storage tank is connected to the water pump outlet and the flushing valve, and the water pump pressurizes the water storage tank so that the water in the water storage tank is pressurized, and the water pump is started to pressurize the water storage tank only after the water pressure in the water storage tank is reduced.
[0023] This embodiment also includes a control unit, and the flushing valve is a solenoid valve, which is controlled by the control unit to open and close. Automatic control can be used to regularly flush the slag guide trough 1 to complete the iron oxide cleaning work. Manual control can also be used to flush water only when the iron oxide accumulates to a certain extent. In some other embodiments, the flushing valve can also be set as an intermittent flushing valve, and the flushing valve is opened once at intervals to flush the slag.
[0024] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. An automatic iron oxide cleaning system for a loading platform, the loading platform includes a plurality of fixed beams and a plurality of rollers arranged in parallel, characterized in that: It includes a slag guide trough, a flushing valve, a plurality of first slag guide plates and a plurality of second slag guide plates; the first slag guide plate is installed between two adjacent fixed beams, the second slag guide plate is installed between two adjacent rollers, the slag guide trough is installed between the plurality of first slag guide plates and the plurality of second slag guide plates, and the plurality of first slag guide plates and the plurality of second slag guide plates are inclined downward toward the slag guide trough, and the flushing valve is installed at one end of the slag guide trough.
2. The automatic iron oxide cleaning system for the loading platform according to claim 1 is characterized in that: A liquid collecting trough is provided at the other end of the slag guiding trough.
3. The automatic iron oxide cleaning system for the loading platform according to claim 2 is characterized in that: A filter is also included, and the filter is connected to the bottom of the sump through a pipeline.
4. The automatic iron oxide cleaning system for the loading platform according to claim 3 is characterized in that: Also included is a water pump, which is connected to a filter and a flush valve.
5. The automatic iron oxide cleaning system for the loading platform according to claim 4 is characterized in that: It also includes a water storage tank, which is connected to the water pump outlet and the flushing valve.
6. The automatic iron oxide cleaning system for a loading platform according to claim 1 is characterized in that: The flush valve is an intermittent flush valve.
7. The automatic iron oxide cleaning system for a loading platform according to claim 1 is characterized in that: It also includes a control unit, and the flush valve is a solenoid valve, and its opening and closing is controlled by the control unit.