Washing desalting device with collecting function

By adding a collector and a gas-liquid separator during fly ash desalting treatment, using high-temperature resistant nickel-based alloy pipelines and automatic removal of components, the condensation system scale problem caused by sodium salt in steam is solved, reducing energy consumption and extending the equipment life.

CN222268197UActive Publication Date: 2024-12-31SHANDONG OUWEI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420897848.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-31
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the existing fly ash desalting treatment technology, the steam treated by the heating and evaporation system still contains sodium salt, which directly enters the condensation system, causing the sodium salt to form scale on the inner wall of the condensation system, increasing energy consumption.

Method used

A water elution salt device with collection function is designed. By adding a collector and a gas-liquid separator between the heating evaporation system and the condenser, the steam containing sodium salt is filtered out by using a high-temperature corrosion-resistant nickel-based alloy gas delivery pipeline. And set up automatic removal of components in the collector to clean the scale.

Benefits of technology

It effectively avoids the formation of sodium salt on the inner wall of the condensing system, reduces energy consumption, and extends the service life of the collector.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a washing desalting device with a collection function. The washing desalting device comprises a filtering system, a pretreatment system, a washing reactor, a heating evaporation system and a condenser which are communicated in sequence. The filtering system is arranged on the pretreatment system and is communicated with the pretreatment system. A water outlet of the pretreatment system is communicated with a conveying pipeline and is communicated with a washing reactor through the conveying pipeline. The washing reactor is communicated with a heating evaporation system through a pipe group, the heating evaporation system comprises a gas-liquid separator communicated with the heating evaporation system, the gas-liquid separator comprises a liquid conveying pipeline and a gas conveying pipeline and is communicated with a condenser through the gas conveying pipeline, and the liquid conveying pipeline is communicated with a collector. The collector and the gas-liquid separator are additionally arranged between the heating evaporation system and the condenser, so that steam containing certain sodium salt is prevented from directly entering the condensation system, the sodium salt is prevented from scaling on the inner wall of the condensation system, and the energy consumption is greatly reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of fly ash desalination treatment, and particularly relates to a water washing desalination device with a collection function. Background Art

[0002] Fly ash is a powdery substance with a light weight and fine particle size collected in the flue gas duct, flue gas purification, separator and dust removal device during the incineration process of garbage. The content of sulfur and sodium salt in fly ash is about 30%. At present, the soluble substances in fly ash are mainly removed by filling and rinsing.

[0003] At present, the fly ash process line mainly consists of five systems: fly ash washing system, water washing liquid purification system, evaporation crystallization system, drying system and kiln system.

[0004] The evaporation crystallization system is generally composed of a heating evaporation system and a condensation system. After high-temperature evaporation treatment, the fly ash wastewater directly enters the condensation system, thereby desalting the fly ash wastewater.

[0005] However, the steam treated by the heating evaporation system still contains a certain amount of sodium salt, which cannot be completely removed. If it enters the condensation system directly, the sodium salt will form scale on the inner wall of the condensation system, which will greatly increase energy consumption.

[0006] In view of this, how to solve the defects existing in the above technical solutions has become one of the problems to be solved urgently in the field of fly ash desalination treatment technology. Utility Model Content

[0007] In view of the problems existing in the background technology, the purpose of the utility model is to overcome the shortcomings of the prior art and provide a water washing desalination device with a collection function to solve the problem that steam containing a certain amount of sodium salt directly enters the condensation system, causing the sodium salt to form scale on the inner wall of the condensation system, thereby greatly increasing energy consumption.

[0008] The utility model is realized through the following technical scheme. The utility model discloses a water washing desalination device with a collection function, comprising a filtering system, a pretreatment system, a water washing reactor, a heating evaporation system and a condenser which are connected in sequence.

[0009] Optionally, the filtering system is arranged on the pretreatment system and is communicated with the pretreatment system.

[0010] Optionally, the drain outlet of the pretreatment system is connected to a delivery pipeline, and is connected to a water washing reactor through the delivery pipeline.

[0011] Optionally, the water washing reactor is connected to a heating evaporation system through a pipe group, and the heating evaporation system includes a gas-liquid separator connected thereto, and the gas-liquid separator includes a liquid delivery pipeline and a gas delivery pipeline, and is connected to a condenser through the gas delivery pipeline, and the liquid delivery pipeline is connected to a collector.

[0012] Optionally, the height of the gas delivery pipeline is greater than that of the liquid delivery pipeline, and the height ratio is 6:1; and the gas delivery pipeline is preferably made of a high temperature and corrosion resistant nickel-based alloy.

[0013] Optionally, the collector is provided with a drain pipe, a control valve is provided on the drain pipe, the drain pipe is connected to the heating evaporation system, a heating layer is provided inside the collector cylinder, a circulating pipe is built into the heating layer, the circulating pipe is connected to the heating pipe, and the heating pipe is connected to an external heating device so that a heating medium flows in the heating pipe.

[0014] Optionally, a removal component is disposed inside the collector, and the removal component includes a pushing member and a driving component.

[0015] Optionally, the driving assembly is provided at the top of the removal assembly, and the driving assembly drives the removal assembly to move linearly in the collector;

[0016] Optionally, the driving assembly includes two upper and lower groups of a first driving seat and a second driving seat, and the first driving seat is slidably installed in the collector.

[0017] Optionally, a positioning piece is provided in the middle of the first driving seat, and a groove is provided at one end of the positioning piece facing the second driving seat, and a magnet is adhered to the inner wall of the groove;

[0018] At least one group of first through holes is formed on the first driving seat.

[0019] Optionally, at least one group of second through holes is formed on the second driving seat, and when the first driving seat and the second driving seat are assembled, the first through holes and the second through holes are arranged corresponding to each other in the upper and lower parts.

[0020] Optionally, a clamping piece is provided on the side of the second driving seat facing the first driving seat, and the clamping piece is made of a magnet. The clamping piece cooperates with the magnet in the groove to attract each other, so that the clamping piece automatically snaps into the groove for clamping and connection.

[0021] Optionally, the second driving seat is fixedly connected to at least one set of cleaning rings via a connecting rod.

[0022] Optionally, the push-up member includes a shaft, and the shaft passes through a through hole in the middle of the driving assembly and extends into the collector;

[0023] A spiral blade is fixedly mounted on the shaft, and the other end of the shaft is fixedly mounted on the cleaning ring through a connecting piece.

[0024] Optionally, when the second driving seat at the top of the removal component is in a separated state from the first driving seat, the first through hole and the second through hole are staggered with each other.

[0025] In summary, the beneficial effects of the utility model are:

[0026] 1. The utility model adds a collector and a gas-liquid separator between the heating evaporation system and the condenser, thereby preventing steam containing a certain amount of sodium salt from directly entering the condensation system and preventing the sodium salt from scaling on the inner wall of the condensation system, thereby greatly reducing energy consumption.

[0027] 2. The height of the gas delivery pipeline in the utility model is greater than that of the liquid delivery pipeline, and the height ratio is 6:1; and the gas delivery pipeline is preferably made of a high-temperature and corrosion-resistant nickel-based alloy; when used, since the density and weight of steam containing sodium salts are much greater than steam not containing sodium salts, a large part of the high-temperature steam containing sodium salts can be filtered out and enter the condenser by selecting a gas delivery pipeline that is six times larger than the liquid delivery pipeline.

[0028] 3. The utility model adds a removal component in the collector so that the removal component automatically removes the scale in the collector, thereby extending the service life of the collector. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 A schematic diagram of the overall structure of an embodiment of a water washing and desalination device with a collection function provided by the utility model;

[0030] Figure 2 A schematic diagram of a collector structure provided for another embodiment of a water washing and desalination device with a collecting function according to the utility model;

[0031] Figure 3 For this utility model Figure 2 Schematic diagram of the removal component structure shown in ;

[0032] Figure 4 For this utility model Figure 3 The schematic diagram of the push-up member structure shown in ;

[0033] Figure 5 For this utility model Figure 4 Schematic diagram of the drive component structure shown in .

[0034] The marks in the figure are explained as follows:

[0035] 1. Pretreatment system; 2. Filtration system; 3. Transportation pipeline; 4. Gas-liquid separator; 5. Water washing reactor; 7. Collector; 71. Drain pipe; 72. Control valve; 73. Heating layer;

[0036] 76. Remove components;

[0037] 761, push-up member; 7611, shaft; 7612, spiral blade; 7613, connecting member;

[0038] 762, driving assembly; 7621, positioning member; 7622, ​​first driving seat; 7623, first through hole; 7624, clamping member; 7625, second driving seat; 7626, second through hole;

[0039] 763, connecting rod; 764, cleaning ring;

[0040] 8. Condenser; 9. Heating evaporation system; 10. Liquid delivery pipeline; 11. Heating pipe; 12. Gas delivery pipeline. DETAILED DESCRIPTION

[0041] In the description of this specification, the description with reference to the terms "certain embodiments", "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0042] In the present invention, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance; the term "plurality" refers to two or more, unless otherwise clearly defined. The terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0043] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments. Although exemplary embodiments are disclosed in the accompanying drawings, it should be understood that the utility model can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to facilitate a thorough understanding of the utility model and to fully convey the concept of the utility model to those skilled in the art.

[0044] See also Figures 1 to 5 As shown, an embodiment of the utility model provides a water washing desalination device with a collection function, including a filtering system 2, a pretreatment system 1, a water washing reactor 5, a heating evaporation system 9 and a condenser 8 connected in sequence.

[0045] Specifically, the filtration system 2 is arranged on the pretreatment system 1 and is connected to the pretreatment system 1; it is mainly used to remove solid particles and impurities in the fly ash, thereby improving the subsequent treatment efficiency; distilled water and fly ash are added to the pretreatment system at a weight ratio of 2:1 for water-ash, and the filtered fly ash is first transported to the inside of the pretreatment system 1, and at the same time, distilled water is added from the distilled water inlet of the pretreatment system to the inside of the pretreatment system 1 through a distilled water adding device (not annotated in the figure), and the pretreatment system 1 is started, and the sodium salt and hardness index in the water are removed through the pretreatment system 1. The pretreatment system 1 is preferably an electrode physical desalination equipment with full automatic control of PLC.

[0046] Furthermore, the drain outlet of the pretreatment system 1 is connected to the conveying pipe 3, and is connected to the water washing reactor 5 through the conveying pipe 3. The salt in the water washing reactor is dissolved into water, thereby achieving further desalination of the fly ash. The water washing reactor is preferably a volumetric water washing reactor.

[0047] Furthermore, the water washing reactor 5 is connected to the heating evaporation system 9 through a pipe group. The heating evaporation system 9 includes a gas-liquid separator 4 connected thereto. The gas-liquid separator 4 includes a liquid delivery pipeline 10 and a gas delivery pipeline 12, and is connected to the condenser 8 through the gas delivery pipeline 12. The condenser 8 is preferably a WLSJ series condenser; the liquid delivery pipeline 10 is connected to the collector 7.

[0048] In the present embodiment, first, the fly ash-water mixed liquid flows into the heating evaporation system 9. The heating evaporation system is a prior art and is not described in detail in the present embodiment. The heating evaporation system 9 is started, and heating is performed inside the heating evaporation system 9 to perform high-temperature evaporation to obtain evaporated steam. The high-temperature steam enters the gas-liquid separator 4, enters the gas delivery pipeline 12 through the steam outlet of the gas-liquid separator, and is transported to the condenser 8 through the gas delivery pipeline 12.

[0049] See also Figures 1 to 5As shown, those skilled in the art should be able to understand that in order to solve the problem that the steam after being treated by the heating evaporation system still contains a certain amount of sodium salt and cannot be completely removed, if it directly enters the condensation system, the sodium salt will form scaling on the inner wall of the condensation system, thereby greatly increasing the energy consumption, the gas delivery pipeline 12 in the utility model is higher than the liquid delivery pipeline, and the height ratio is 6:1; and the gas delivery pipeline is preferably made of a high-temperature and corrosion-resistant nickel-based alloy; when used, since the density and weight of steam containing sodium salt are much greater than steam not containing sodium salt, a large part of the high-temperature steam containing sodium salt can be filtered out and enter the condenser by selecting a gas delivery pipeline 12 that is six times larger than the liquid delivery pipeline.

[0050] Since the liquid delivery pipeline 10 is connected to the collector 7, the high-temperature steam containing sodium salt stays inside the gas delivery pipeline 12. After a period of static time, the temperature drops, condenses into water droplets and flows back to the gas-liquid separator 4, and is transported to the collector 7 through the liquid delivery pipeline 10 of the gas-liquid separator for collection.

[0051] See also Figures 2 to 5 As shown, the collector 7 is provided with a drain pipe 71, on which a control valve 72 is provided, and the outflow of liquid is controlled by the control valve; the drain pipe 71 is connected with the heating evaporation system 9, and a heating layer 73 is provided inside the cylinder of the collector 7, and the heating layer 73 has a built-in circulation pipeline, and the circulation pipeline is connected with the heating pipe 11, and the heating pipe 11 is connected with an external heating device, so that the heating medium flows in the heating pipe 11.

[0052] Furthermore, a removal assembly 76 is provided inside the collector 7 , and the removal assembly 76 includes a pushing member 761 and a driving assembly 762 .

[0053] A driving assembly 762 is provided at the top of the removal assembly 76, and the driving assembly 762 drives the removal assembly 76 to move linearly in the collector 7;

[0054] The driving assembly 762 includes two upper and lower groups of first driving seats 7622 and second driving seats 7625, and the first driving seat 7622 is slidably installed in the collector 7. When installing, a sliding connection method such as a slide groove can be used. Regarding the sliding installation of the first driving seat in the collector, it is a prior art and will not be described in detail here;

[0055] A positioning member 7621 is disposed in the middle of the first driving seat 7622, ​​and a groove is formed at one end of the positioning member 7621 facing the second driving seat 7625, and a magnet is adhered to the inner wall of the groove;

[0056] At least one set of first through holes 7623 is defined on the first driving seat 7622 .

[0057] Furthermore, at least one group of second through holes 7626 is formed on the second driving seat 7625. When the first driving seat 7622 and the second driving seat 7625 are assembled, the first through holes 7623 and the second through holes 7626 are arranged corresponding to each other in the upper and lower parts.

[0058] Furthermore, a clamping piece 7624 is provided on the side of the second driving seat 7625 facing the first driving seat 7622, ​​and the clamping piece 7624 is made of a magnet. The clamping piece 7624 cooperates with the magnet in the groove to attract each other (the clamping piece and the magnet in the groove are special-shaped magnets), so that the clamping piece 7624 automatically snaps into the groove for clamping and connection.

[0059] See also Figure 3 As shown, the second driving seat 7625 is fixedly connected to at least one set of cleaning rings 764 via a connecting rod 763 .

[0060] Furthermore, the push-up member 761 includes a shaft 7611, and the shaft 7611 passes through a through hole in the middle of the driving assembly 762 and extends into the collector 7;

[0061] A spiral blade 7612 is fixedly mounted on the shaft 7611 , and the other end of the shaft 7611 is fixedly mounted on the cleaning ring 764 via a connecting piece 7613 .

[0062] Those skilled in the art should be able to understand that since the liquid containing sodium salt will enter the collector 7, scaling will be formed on the inner wall of the collector, thereby corroding the collector. In order to reduce corrosion, the collector 7 needs to be descaled. The utility model can effectively remove impurities on the inner wall of the collector 7 by adding a removal component 76.

[0063] When the second driving seat 7625 at the top of the removal assembly 76 is in a separated state from the first driving seat 7622, ​​and the first through hole 7623 and the second through hole 7626 are staggered, the first driving seat and the second driving outer wall are in contact with the inner wall of the collector, so the interior of the collector is in a relatively sealed state at this time;

[0064] At this time, it is necessary to connect the heating tube 11 to the external heating equipment, so that the heating medium flows in the heating tube 11, and the heating medium is transported to the heating layer 73 in the collector 7 through the heating tube 11; so that the collector 7 starts to be heated at high temperature to generate high-temperature steam, and at this time, when the high-temperature steam flows upward in the collector, it will drive the removal component to move upward, and the removal component is driven to lift by the high-temperature steam. Due to the upward movement of steam, the removal component 76 can be pushed by the steam. Since the removal component 76 is equipped with spiral blades 7612, relative kinetic energy is generated by the upward moving high-temperature steam. When the steam flows through the spiral blades, the high-temperature steam will collide with the spiral blades, thereby generating a certain pressure, and the pressure drives the spiral blades to rotate, thereby further pushing the removal component to move upward; thereby removing the scale on the inner wall of the collector;

[0065] Until the clamping piece 7624 of the second driving seat is automatically locked into the groove, so that the first driving seat and the second driving seat are locked and connected, at this time the first through hole 7623 and the second through hole 7626 are arranged one by one up and down, the steam flows out, and the relatively sealed space is released. At this time, it falls under the action of gravity and returns to its original position, completing a scale cleaning.

[0066] The use process and working principle of the utility model are:

[0067] In order to solve the problem that the steam after being treated by the heating evaporation system still contains a certain amount of sodium salt, which cannot be completely removed. If it directly enters the condensation system, the sodium salt will form scaling on the inner wall of the condensation system, thereby greatly increasing the energy consumption, the gas delivery pipeline 12 in the utility model is higher than the liquid delivery pipeline, and the height ratio is 6:1; and the gas delivery pipeline is preferably made of a high-temperature and corrosion-resistant nickel-based alloy; when used, since the density and weight of steam containing sodium salt are much greater than steam not containing sodium salt, a large part of the high-temperature steam containing sodium salt can be filtered out and enter the condenser by selecting a gas delivery pipeline 12 that is six times larger than the liquid delivery pipeline.

[0068] Since the liquid delivery pipeline 10 is connected to the collector 7, the high-temperature steam containing sodium salt stays in the gas delivery pipeline 12. After a period of rest, the temperature drops, condenses into water droplets and flows back to the gas-liquid separator 4, and is transported to the collector 7 through the liquid delivery pipeline 10 of the gas-liquid separator for collection. When the liquid in the collector 7 fills the collector 7, the control valve 72 is started at this time to allow the liquid in the collector 7 to flow into the heating evaporation system 9 through the drain pipe 711, realizing circulation and performing desalination treatment again.

[0069] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not restrictive. Although the utility model is described in detail with reference to the embodiments, it should be understood by those skilled in the art that any modification or equivalent replacement of the technical solution of the utility model does not deviate from the spirit and scope of the technical solution of the utility model, and should be included in the scope of the claims of the utility model.

Claims

1. A water washing desalination device with a collection function, comprising a filtration system (2), a pretreatment system (1), a water washing reactor (5), a heating evaporation system (9) and a condenser (8) which are connected in sequence; characterized in that: Also includes: A gas-liquid separator (4) is connected to the heating evaporation system (9). The gas-liquid separator (4) comprises a liquid delivery pipeline (10) and a gas delivery pipeline (12), and is connected to the condenser (8) via the gas delivery pipeline (12). The liquid delivery pipeline (10) is connected to a collector (7). The collector (7) is provided with a drain pipe (71). A control valve (72) is provided on the drain pipe (71). The drain pipe (71) is connected to the heating evaporation system (9).

2. A water washing and desalination device with a collection function according to claim 1, characterized in that: The height of the gas delivery pipeline (12) is greater than that of the liquid delivery pipeline (10), with a height ratio of 6:1; and the gas delivery pipeline (12) is made of a nickel-based alloy.

3. The water washing and desalination device with collection function according to claim 1, characterized in that: A heating layer (73) is provided inside the cylinder of the collector (7), and a circulation pipeline is built into the heating layer (73), and the circulation pipeline is connected to the heating pipe (11).

4. The water washing and desalination device with collection function according to claim 1, characterized in that: The collector (7) is provided with a removal component (76) inside, the removal component (76) is provided with a driving component (762), and the driving component (762) is provided with a pushing member (761); The driving assembly (762) comprises two sets of separately arranged first driving seats (7622) and second driving seats (7625), and the first driving seats (7622) are slidably installed in the collector (7).

5. A water washing and desalination device with a collection function according to claim 4, characterized in that: A positioning member (7621) is provided in the middle of the first driving seat (7622), and a groove is provided at one end of the positioning member (7621) facing the second driving seat (7625), and a magnet is adhered to the inner wall of the groove; The first driving seat (7622) is provided with at least one group of first through holes (7623); At least one group of second through holes (7626) is formed on the second driving seat (7625).

6. The water washing and desalination device with collection function according to claim 5, characterized in that: When the first drive seat (7622) and the second drive seat (7625) are assembled and in a locked and connected state, the first through hole (7623) and the second through hole (7626) are arranged corresponding to each other up and down.

7. The water washing and desalination device with collection function according to claim 5, characterized in that: When the second driving seat (7625) and the first driving seat (7622) are in a separated state, the first through hole (7623) and the second through hole (7626) are staggered with each other.

8. The water washing and desalination device with collection function according to claim 5, characterized in that: The second driving seat (7625) is fixedly connected to at least one set of cleaning rings (764) via a connecting rod, and a clamping member (7624) is provided on the side of the second driving seat (7625) facing the first driving seat (7622).

9. The water washing and desalination device with collection function according to claim 8, characterized in that: The clamping piece (7624) cooperates with the magnet in the groove to attract each other, and the clamping piece (7624) automatically clamps into the groove for clamping and connection.

10. The water washing and desalination device with collection function according to claim 8, characterized in that: The pushing member (761) comprises a shaft (7611), and the shaft (7611) passes through a through hole in the middle of the driving assembly (762) and extends into the collector (7); A spiral blade (7612) is mounted on the shaft (7611), and the other end of the shaft (7611) is fixedly mounted on the cleaning ring (764) via a connecting piece (7613).