Corrugated guardrail plate fine adjustment repair straightening machine

Abstract

The utility model relates to the technical field of fine adjustment, repair and correction of corrugated guardrail plates, in particular to a fine adjustment, repair and correction machine for corrugated guardrail plates, which is provided with a cleaning mechanism and a bending mechanism, so that the corrugated guardrail plates are subjected to fine adjustment, repair and correction, the surfaces of materials can be cleaned, the processing quality is improved, the materials can be bent, and the production efficiency is improved. The shapes of the materials are richer; comprising a flat pressing mechanism; the device further comprises a dust collection mechanism, a conveying mechanism, a sweeping mechanism and a bending mechanism, the conveying mechanism is installed on the dust collection mechanism, the sweeping mechanism is installed on the dust collection mechanism, the flat pressing mechanism is installed on the dust collection mechanism, and the bending mechanism is installed on the dust collection mechanism. The dust collection mechanism is used for collecting dust, the conveying mechanism is used for conveying, the sweeping mechanism is used for sweeping, the flat pressing mechanism is used for flat pressing, and the bending mechanism is used for bending.

Description

Technical Field

[0001] The utility model relates to the technical field of fine-tuning, repairing and correcting of corrugated guardrail plates, in particular to a machine for fine-tuning, repairing and correcting corrugated guardrail plates. Background Art

[0002] With the rapid development of my country's high-grade highway industry, the field of highway guardrails has been expanded, but it has also brought about the problem of how to repair guardrails, mainly for guardrail panels and guardrail posts that have been deformed by collisions.

[0003] Among the existing corrugated guardrail plate fine-tuning, repair and correction machines, for example, a corrugated guardrail plate fine-tuning, repair and correction machine disclosed in the utility model patent with application number 201420504477.9, the corrugated guardrail plate fine-tuning, repair and correction machine provided by the invention performs preliminary shaping of the corrugated steel through a coarse correction device with a larger orthotic spacing, and then performs fine shaping of the corrugated tube through a fine correction device with a smaller orthotic spacing, so that the shape of the corrugated tube is restored to its original state without producing bumps and depressions, and the shaping effect is good; the utility model drives the transmission mechanism through an active wheel to accurately ensure the same speed of the transmission wheel to avoid secondary damage to the guardrail plate; the present invention has high correction accuracy, saves resources, reduces the labor intensity of staff, and improves the utilization rate of corrugated guardrails.

[0004] However, during the fine-tuning, repair and correction process of the corrugated guardrail plate, the hard impurities on the material will damage the material during correction, thereby reducing the processing quality. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a corrugated guardrail plate fine-tuning, repairing and correcting machine which is equipped with a cleaning mechanism and a bending mechanism, thereby enabling the corrugated guardrail plate to be fine-tuned, repaired and corrected. The surface of the material can be cleaned to improve the processing quality, and the material can be bent to make the material shape richer.

[0006] The utility model discloses a corrugated guardrail plate fine adjustment repair and correction machine, comprising a flat pressing mechanism; a dust collecting mechanism, a transport mechanism, a cleaning mechanism, and a bending mechanism, wherein the transport mechanism is mounted on the dust collecting mechanism, the cleaning mechanism is mounted on the dust collecting mechanism, the flat pressing mechanism is mounted on the dust collecting mechanism, and the bending mechanism is mounted on the dust collecting mechanism;

[0007] The dust suction mechanism performs dust suction, the transport mechanism performs transport, the cleaning mechanism performs cleaning, the flat pressing mechanism performs flat pressing, and the bending mechanism performs bending; the materials are transported by opening the transport mechanism, the materials are cleaned by opening the cleaning mechanism, and at the same time, the dust suction mechanism is opened to absorb the dust, the materials are flattened and corrected by opening the flat pressing mechanism, and the materials are bent and pressed down by opening the bending mechanism, so that the corrugated guardrail plate can be fine-tuned, repaired and corrected, the surface of the materials can be cleaned to improve the processing quality, and the materials can be bent to make the material shape richer.

[0008] Preferably, the dust suction mechanism includes a frame, a fan and a filter, the fan is installed at the right end of the frame, and the filter is slidably installed in the frame; the dust is absorbed by turning on the fan, and the dust is filtered through the filter.

[0009] Preferably, the transport mechanism includes multiple groups of transport rollers, multiple groups of sprockets, chains and motor 1. The multiple groups of transport rollers are rotatably installed on the frame, and the output end of each group of transport rollers extends to the rear side of the frame, the input end of a group of transport rollers extends to the front side of the frame, the output end of each group of transport rollers is connected to a group of sprockets, the chain is wrapped around the multiple groups of sprockets, motor 1 is installed at the front end of the frame, and the output end of motor 1 is connected to the input end of a group of transport rollers; the transport rollers are rotated by turning on the motor to drive the transport rollers, and the transport rollers rotate while cooperating with the sprockets and chains to transport materials.

[0010] Preferably, the cleaning mechanism includes two groups of cleaning rollers, two groups of gear one and motor two, the two groups of cleaning rollers are rotatably installed on the frame, and the output ends of the two groups of cleaning rollers extend to the front side of the frame, and the input end of one group of cleaning rollers extends to the rear side of the frame, each group of cleaning roller output ends are connected to a group of gear one, the two groups of gear one are meshed, motor two is installed at the rear end of the frame, and the output end of motor two is connected to the input end of one group of cleaning rollers; the cleaning rollers are rotated by turning on motor two to transmit the cleaning rollers, and the cleaning rollers rotate while meshing with gear one to clean the materials.

[0011] Preferably, the flattening mechanism includes two groups of pressure rollers, two groups of gear twos and motor three. The two groups of pressure rollers are rotatably installed on the frame, and the output ends of the two groups of pressure rollers extend to the front side of the frame, and the input end of one group of pressure rollers extends to the rear side of the frame. The output end of each group of pressure rollers is connected to a group of gear twos, and the two groups of gear twos are meshed. Motor three is installed at the rear end of the frame, and the output end of motor three is connected to the input end of one group of pressure rollers; the pressure rollers are rotated by turning on motor three to transmit the pressure rollers, and while the pressure rollers rotate, they engage with gear two to flatten and correct the materials.

[0012] Preferably, the bending mechanism includes two sets of carrying rollers, a telescopic cylinder, a roller frame and a top roller. The two sets of carrying rollers are rotatably installed on the frame, the telescopic cylinder is installed at the lower end of the frame, the roller frame is installed at the lower end of the telescopic cylinder, and the top roller is rotatably installed on the roller frame; by opening the telescopic cylinder, the roller frame drives the top roller to descend, and at the same time, the top roller cooperates with the carrying roller to bend the material during transportation.

[0013] Compared with the prior art, the utility model has the following beneficial effects: materials are transported by opening the transport mechanism, materials are cleaned by opening the cleaning mechanism, and dust is absorbed by opening the dust suction mechanism at the same time, materials are flattened and corrected by opening the flattening mechanism, and materials are bent and pressed down by opening the bending mechanism, so that the corrugated guardrail plate can be fine-tuned, repaired and corrected, the surface of the material can be cleaned to improve the processing quality, and the material can be bent to make the material shape richer. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a first axonometric structural schematic diagram of the utility model;

[0015] Figure 2 It is a second axonometric structural schematic diagram of the utility model;

[0016] Figure 3 It is a third axonometric structural schematic diagram of the utility model;

[0017] Figure 4 It is a schematic diagram of the front view and section axonometric structure of the utility model;

[0018] Markings in the attached drawings: 1. dust suction mechanism; 11. frame; 12. fan; 13. filter; 2. transport mechanism; 21. transport roller; 22. sprocket; 23. chain; 24. motor 1; 3. cleaning mechanism; 31. cleaning roller; 32. gear 1; 33. motor 2; 4. flat pressing mechanism; 41. pressing roller; 42. gear 2; 43. motor 3; 5. bending mechanism; 51. carrying roller; 52. telescopic cylinder; 53. roller frame; 54. top roller. DETAILED DESCRIPTION

[0019] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0020] Example 1

[0021] like Figures 1 to 4As shown, a corrugated guardrail plate fine adjustment repair and correction machine includes a flat pressing mechanism 4, a dust collecting mechanism 1, a transport mechanism 2, a cleaning mechanism 3, and a bending mechanism 5. The transport mechanism 2 is mounted on the dust collecting mechanism 1, the cleaning mechanism 3 is mounted on the dust collecting mechanism 1, the flat pressing mechanism 4 is mounted on the dust collecting mechanism 1, and the bending mechanism 5 is mounted on the dust collecting mechanism 1;

[0022] The dust collection mechanism 1 performs dust collection, the transportation mechanism 2 performs transportation, the cleaning mechanism 3 performs cleaning, the flattening mechanism 4 performs flattening, and the bending mechanism 5 performs bending;

[0023] The dust collecting mechanism 1 comprises a frame 11, a fan 12 and a filter 13, wherein the fan 12 is mounted on the right end of the frame 11, and the filter 13 is slidably mounted in the frame 11;

[0024] The transport mechanism 2 includes multiple groups of transport rollers 21, multiple groups of sprocket wheels 22, chains 23 and a motor 24. The multiple groups of transport rollers 21 are rotatably mounted on the frame 11, and the output end of each group of transport rollers 21 extends to the rear side of the frame 11, and the input end of a group of transport rollers 21 extends to the front side of the frame 11. The output end of each group of transport rollers 21 is connected to a group of sprocket wheels 22. The chain 23 is covered and mounted on the multiple groups of sprocket wheels 22. The motor 24 is mounted on the front end of the frame 11, and the output end of the motor 24 is connected to the input end of a group of transport rollers 21.

[0025] The cleaning mechanism 3 includes two groups of cleaning rollers 31, two groups of gears 1 32 and a motor 2 33. The two groups of cleaning rollers 31 are rotatably mounted on the frame 11, and the output ends of the two groups of cleaning rollers 31 extend to the front side of the frame 11, and the input end of one group of cleaning rollers 31 extends to the rear side of the frame 11. The output end of each group of cleaning rollers 31 is connected to a group of gears 1 32, and the two groups of gears 1 32 are meshed. The motor 2 33 is mounted at the rear end of the frame 11, and the output end of the motor 2 33 is connected to the input end of one group of cleaning rollers 31.

[0026] The flat pressing mechanism 4 includes two groups of pressing rollers 41, two groups of gears 2 42 and a motor 3 43. The two groups of pressing rollers 41 are rotatably mounted on the frame 11, and the output ends of the two groups of pressing rollers 41 extend to the front side of the frame 11, and the input end of one group of pressing rollers 41 extends to the rear side of the frame 11. The output end of each group of pressing rollers 41 is connected to a group of gears 2 42, and the two groups of gears 2 42 are meshed. The motor 3 43 is mounted at the rear end of the frame 11, and the output end of the motor 3 43 is connected to the input end of one group of pressing rollers 41.

[0027] The bending mechanism 5 includes two groups of supporting rollers 51, a telescopic cylinder 52, a roller frame 53 and a top roller 54. The two groups of supporting rollers 51 are rotatably mounted on the frame 11, the telescopic cylinder 52 is mounted at the lower end of the frame 11, the roller frame 53 is mounted at the lower end of the telescopic cylinder 52, and the top roller 54 is rotatably mounted on the roller frame 53;

[0028] The conveying roller 21 is driven by turning on the motor 1 24 to rotate, and the conveying roller 21 rotates while cooperating with the sprocket 22 and the chain 23 to transport the material. The cleaning roller 31 is driven by turning on the motor 2 33 to rotate, and the cleaning roller 31 rotates while cooperating with the gear 1 32 to clean the material. At the same time, the fan 12 is turned on to absorb the dust, and the filter 13 is used to filter the dust. The pressing roller 41 is driven by turning on the motor 3 43 to rotate, and the pressing roller 41 rotates while cooperating with the gear 2 42 to flatten and correct the material. The telescopic cylinder 52 is turned on to make the roller frame 53 drive the top roller 54 to descend, and at the same time, the top roller 54 cooperates with the carrying roller 51 to bend the material during transportation, so that the corrugated guardrail can be fine-tuned, repaired and corrected, the surface of the material can be cleaned to improve the processing quality, and the material can be bent to make the material shape richer.

[0029] like Figures 1 to 4 As shown, the utility model is a corrugated guardrail plate fine-tuning, repairing and correcting machine, when working, by turning on the motor 1 24 to drive the transport roller 21 to rotate, and the transport roller 21 rotates and cooperates with the sprocket 22 and the chain 23 to transport the material, by turning on the motor 2 33 to drive the cleaning roller 31 to rotate, and the cleaning roller 31 rotates and meshes with the gear 1 32 to clean the material, and at the same time, by turning on the fan 12 to absorb the dust, and by the filter 13 to filter the dust, by turning on the motor 3 43 to drive the pressure roller 41 to rotate, and the pressure roller 41 rotates and meshes with the gear 2 42 to flatten and correct the material, by turning on the telescopic cylinder 52 to make the roller frame 53 drive the top roller 54 to descend, and at the same time, the top roller 54 cooperates with the carrying roller 51 to bend the material in the transportation process.

[0030] The fan 12, motor 1 24, motor 2 33, motor 3 43 and telescopic cylinder 52 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative work by technicians in this field.

[0031] The main functions realized by the utility model are: in the process of fine-tuning, repairing and correcting the corrugated guardrail plate, a cleaning mechanism and a bending mechanism are set so that the corrugated guardrail plate can be fine-tuned, repaired and corrected, the surface of the material can be cleaned to improve the processing quality, and the material can be bent to make the material shape richer.

[0032] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A corrugated guardrail plate fine adjustment repair and correction machine, comprising a flat pressing mechanism (4); characterized in that: It also comprises a dust collecting mechanism (1), a transport mechanism (2), a cleaning mechanism (3), and a bending mechanism (5), wherein the transport mechanism (2) is mounted on the dust collecting mechanism (1), the cleaning mechanism (3) is mounted on the dust collecting mechanism (1), the flattening mechanism (4) is mounted on the dust collecting mechanism (1), and the bending mechanism (5) is mounted on the dust collecting mechanism (1); The dust suction mechanism (1) performs dust suction, the transportation mechanism (2) performs transportation, the cleaning mechanism (3) performs cleaning, the flattening mechanism (4) performs flattening, and the bending mechanism (5) performs bending.

2. A corrugated guardrail plate fine adjustment repair and correction machine as claimed in claim 1, characterized in that: The dust collecting mechanism (1) comprises a frame (11), a fan (12) and a filter (13); the fan (12) is installed at the right end of the frame (11), and the filter (13) is slidably installed in the frame (11).

3. A corrugated guardrail plate fine adjustment repair and correction machine as claimed in claim 2, characterized in that: The transport mechanism (2) comprises a plurality of transport rollers (21), a plurality of sprockets (22), a chain (23) and a motor (24). The plurality of transport rollers (21) are rotatably mounted on a frame (11), and the output end of each transport roller (21) extends to the rear side of the frame (11), the input end of a group of transport rollers (21) extends to the front side of the frame (11), the output end of each transport roller (21) is connected to a group of sprockets (22), the chain (23) is mounted on the plurality of sprockets (22), the motor (24) is mounted at the front end of the frame (11), and the output end of the motor (24) is connected to the input end of a group of transport rollers (21).

4. A corrugated guardrail plate fine adjustment repair and correction machine as claimed in claim 2, characterized in that: The cleaning mechanism (3) comprises two groups of cleaning rollers (31), two groups of gears 1 (32) and a motor 2 (33). The two groups of cleaning rollers (31) are rotatably mounted on a frame (11), and the output ends of the two groups of cleaning rollers (31) extend to the front side of the frame (11), and the input end of one group of cleaning rollers (31) extends to the rear side of the frame (11). The output end of each group of cleaning rollers (31) is connected to a group of gears 1 (32), and the two groups of gears 1 (32) are meshed. The motor 2 (33) is mounted at the rear end of the frame (11), and the output end of the motor 2 (33) is connected to the input end of one group of cleaning rollers (31).

5. A corrugated guardrail plate fine adjustment repair and correction machine as claimed in claim 2, characterized in that: The flat pressing mechanism (4) comprises two groups of pressing rollers (41), two groups of gears 2 (42) and a motor 3 (43). The two groups of pressing rollers (41) are rotatably mounted on the frame (11), and the output ends of the two groups of pressing rollers (41) extend to the front side of the frame (11), and the input end of one group of pressing rollers (41) extends to the rear side of the frame (11). The output end of each group of pressing rollers (41) is connected to a group of gears 2 (42), and the two groups of gears 2 (42) are meshed. The motor 3 (43) is mounted at the rear end of the frame (11), and the output end of the motor 3 (43) is connected to the input end of one group of pressing rollers (41).

6. A corrugated guardrail plate fine adjustment repair and correction machine as claimed in claim 2, characterized in that: The bending mechanism (5) comprises two groups of supporting rollers (51), a telescopic cylinder (52), a roller frame (53) and a top roller (54); the two groups of supporting rollers (51) are rotatably mounted on a frame (11); the telescopic cylinder (52) is mounted on the lower end of the frame (11); the roller frame (53) is mounted on the lower end of the telescopic cylinder (52); and the top roller (54) is rotatably mounted on the roller frame (53).

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