Anti-deformation plate rolling machine
By setting up dust inlet holes and dust collection tanks in the plate rolling machine, and using screw rods and motor-driven scraper structures to achieve impurities push and clean up, the problem of debris not being cleaned in time during rolling and pressing is solved, and the problem of debris cannot be cleaned in time is extended. The service life of the equipment is improved and the hygiene of the working environment is improved.
Patent Information
- Application Number
- CN202421040577.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The debris and impurities generated by existing plate rolling machines cannot be cleaned in time, resulting in increased wear of equipment and affecting service life and working environment sanitation.
A deformation-proof plate rolling machine is designed, using dust inlet holes and dust collection grooves to collect debris, and push and clean impurities through structures such as the first screw, the second motor, the scraper, the baffle and the bolt. Improves cleaning efficiency and equipment stability.
It effectively avoids equipment wear caused by debris accumulation, extends service life, improves the cleanliness and safety of the working environment, simplifies the cleaning process, and improves the performance of the plate rolling machine.
Smart Images
Figure CN222268326U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate rolling machines, in particular to an anti-deformation plate rolling machine. Background Art
[0002] Plate rolling machine is a processing equipment specially used to bend metal plates into various shapes. It uses the rotation and position change of the working roller, with the help of external forces such as hydraulic pressure and mechanical force, to make the plate undergo multiple continuous bends to produce permanent plastic deformation, thereby processing parts of different shapes such as cylindrical parts, conical parts, elliptical parts, and arc parts.
[0003] Chinese utility model patent CN220591205U discloses a plate rolling machine with a limiting mechanism, including a processing table, a main body fixing frame fixedly installed on the top of the processing table, a driving motor fixedly connected to the left side of the main body fixing frame, a limited clamping assembly fixedly connected to the top of the processing table, and a working roller rotatably connected inside the main body fixing frame. The plate rolling machine with a limiting mechanism, by setting a bidirectional screw, a servo motor and a mounting block, directly drives two limiting blocks to move relative or opposite to each other under the cooperation of the first slide slot, and limits the left and right sides of the plate, greatly reducing the structure required for limiting and reducing the cost of use. At the same time, the two limiting blocks can be controlled to move relative or opposite to each other by simply controlling the rotation direction of the servo motor output shaft, avoiding the situation of left and right displacement when the plate is processed by the plate rolling machine.
[0004] However, the above-mentioned plate rolling machine with a limiting mechanism does not have the function of cleaning impurities such as debris generated during the rolling process. Since the plate will deform when being rolled, some debris will be generated. If these debris are not cleaned in time, if the debris falls into the inside of the equipment, it may aggravate the wear of the equipment and is not conducive to extending the service life of the equipment. Utility Model Content
[0005] The utility model provides an anti-deformation plate rolling machine to solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an anti-deformation plate rolling machine comprises a base, a first motor is fixedly arranged on one side of the top of the base, a lower winding roller is fixedly arranged on the output shaft of the first motor, an upper winding roller is arranged above the lower winding roller, a dust inlet hole is opened on one side of the top of the base, a dust collecting groove is opened below the dust inlet hole, a scraper is movably arranged inside the dust collecting groove, a screw hole is opened in the middle of the top of the scraper, and a first screw rod is movably arranged in the screw hole, the connection relationship between the first screw rod and the scraper is a threaded connection, one end of the first screw rod is fixedly connected to the output shaft of the second motor, through holes are opened at the front and rear of the top of the scraper, and a guide rod is movably arranged in the through hole, the connection relationship between the guide rod and the scraper is a sliding connection, a discharge outlet is opened on one side of the base, and a baffle is movably arranged in the discharge outlet, bolts are movably arranged at the four corners of the baffle, the connection relationship between the bolts and the base is movably plugged, and a handle is fixedly arranged in the middle of one side of the baffle.
[0007] Furthermore, the lower winding roller and the upper winding roller are both made of CrMoV series steel.
[0008] Furthermore, a slide groove is provided on one side of the front top of the base, and mounting blocks are movably provided on both sides of the inner wall of the slide groove, and a limit block is fixedly provided on the top of the mounting block.
[0009] Furthermore, a groove is provided on one side of the limit block, and a second bidirectional screw rod is movably arranged in the groove.
[0010] Furthermore, connecting blocks are movably provided on the upper and lower parts of the outer wall of the second bidirectional screw rod.
[0011] Furthermore, a clamping tube is movably provided on one side of the connecting block.
[0012] Compared with the prior art, the utility model provides an anti-deformation plate rolling machine, which has the following beneficial effects:
[0013] 1. The anti-deformation plate rolling machine is provided with a dust inlet hole and a dust collecting trough. When the plate is deformed during rolling, debris will be generated. The dust inlet hole allows the debris to fall into the dust collecting trough for collection, thereby preventing the debris from accumulating on the top of the base and falling into the inside of the equipment, causing increased wear of the equipment. This ensures the normal operation of the plate rolling machine and extends the service life of the plate rolling machine. At the same time, it can also improve the cleanliness and hygiene of the working environment and reduce safety hazards.
[0014] 2. The anti-deformation plate rolling machine is provided with a first screw rod, a second motor, a scraper, a baffle, a bolt and a handle. The restriction on the baffle can be released by tightening the bolt. At this time, the handle can be pulled to remove the baffle, and the second motor is started. Driven by the second motor, the first screw rod starts to rotate, so that the scraper moves in the dust collecting trough with the cooperation of the guide rod, and pushes the impurities accumulated in the dust collecting trough to the discharge port, so that the staff can clean the impurities, improve the cleaning efficiency of the staff, and effectively improve the performance of the plate rolling machine. After cleaning, the baffle is installed back to the base and the bolts are tightened to achieve the purpose of fixing the baffle and enhance the stability of the baffle. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a rear view of the structure of the utility model;
[0017] Figure 3 It is a structural top view of the base of the utility model.
[0018] In the figure: 1, base; 201, first motor; 202, lower roller; 203, upper roller; 301, dust inlet hole; 302, dust collecting tank; 303, first screw rod; 304, second motor; 305, scraper; 306, guide rod; 307, baffle; 308, bolt; 309, handle; 401, mounting block; 402, limit block; 403, second bidirectional screw rod; 404, connecting block; 405, clamping cylinder. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3The utility model discloses an anti-deformation plate rolling machine, including a base 1, a first motor 201 is fixedly arranged on one side of the top of the base 1, a lower winding roller 202 is fixedly arranged on the output shaft of the first motor 201, an upper winding roller 203 is arranged above the lower winding roller 202, a dust inlet hole 301 is opened on one side of the top of the base 1, a dust collecting groove 302 is opened below the dust inlet hole 301, a scraper 305 is movably arranged inside the dust collecting groove 302, a screw hole is opened in the middle of the top of the scraper 305, and a first screw rod 303 is movably arranged in the screw hole, the first screw rod 303 and the scraper The connection relationship of the plate 305 is a threaded connection, one end of the first screw rod 303 is fixedly connected to the output shaft of the second motor 304, the front and rear parts of the top of the scraper 305 are provided with through holes, and a guide rod 306 is movably provided in the through hole, and the connection relationship between the guide rod 306 and the scraper 305 is a sliding connection, a discharge port is provided on one side of the base 1, and a baffle 307 is movably provided in the discharge port, bolts 308 are movably provided at the four corners of the baffle 307, and the connection relationship between the bolts 308 and the base 1 is a movably plug-in connection, and a handle 309 is fixedly provided in the middle of one side of the baffle 307.
[0021] Specifically, the lower winding roller 202 and the upper winding roller 203 are both made of CrMoV series steel.
[0022] In this embodiment, by setting the lower rolling roller 202 and the upper rolling roller 203, the CrMoV series steel has excellent wear resistance, good heat resistance and corrosion resistance, and outstanding machinability. In the process of rolling the plate, the rolling roller made of the CrMoV series steel can maintain a stable shape and structure when subjected to pressure, friction and temperature changes, thereby effectively preventing deformation and improving the service life and stability of the equipment.
[0023] Specifically, a slide groove is provided on one side of the front top of the base 1 , and mounting blocks 401 are movably provided on both sides of the inner wall of the slide groove, and a limit block 402 is fixedly provided on the top of the mounting block 401 .
[0024] In this embodiment, by setting the mounting block 401 and the limit block 402, when the mounting block 401 slides in the slide groove, the limit block 402 moves with the sliding of the mounting block 401, so that the distance between the limit blocks 402 is consistent with the width of the plate.
[0025] Specifically, a groove is formed on one side of the limit block 402, and a second bidirectional screw rod 403 is movably disposed in the groove.
[0026] In this embodiment, by providing a limit block 402 and a second bidirectional screw rod 403 , the limit block 402 is a hollow structure, and the second bidirectional screw rod 403 rotates inside the limit block 402 .
[0027] Specifically, the upper and lower parts of the outer wall of the second bidirectional screw rod 403 are movably provided with connecting blocks 404 .
[0028] In this embodiment, by setting a second bidirectional screw rod 403 and a connecting block 404, when the second bidirectional screw rod 403 rotates forward, the two connecting blocks 404 move in opposite directions, and when the second bidirectional screw rod 403 rotates in the reverse direction, the two connecting blocks 404 move toward each other.
[0029] Specifically, a clamp 405 is movably provided on one side of the connecting block 404 .
[0030] In this embodiment, by setting up the clamp 405, the connecting blocks 404 move towards each other, and the clamp 405 will clamp the plate to enhance the supporting effect on the plate, so that the plate can partially maintain horizontal movement when being rolled, thereby reducing the possibility of wrinkles on the plate after processing, and further facilitating the use of the user.
[0031] When in use, the plate is first placed between the upper winding roller 203 and the lower winding roller 202, and the second bidirectional lead screw 403 rotates forwardly, and the two clamps 405 move upward and downward respectively, the distance between the two clamps 405 is expanded, and then the position of the mounting block 401 is moved so that the distance between the limit blocks 402 on both sides is equal to the width of the plate, and the second bidirectional lead screw 403 is rotated in the opposite direction until the clamps 405 tightly clamp the plate to achieve support for the plate, so that the plate can be rolled smoothly, and the first motor 201 is started, and the lower winding roller 202 starts to rotate, thereby rolling and pressing the plate. When the plate is deformed due to rolling and pressing, debris will be generated, and the debris will fall into the dust collecting tank 302 through the dust inlet hole 301, and the dust collecting tank 302 will collect these debris, and the dust collecting tank 302 needs to be cleaned. When cleaning, screw the bolt 308 to release the restriction on the baffle 307, pull the handle 309 to remove the baffle 307, start the second motor 304, and the first screw rod 303 rotates with the rotation of the output shaft of the second motor 304. The baffle 307 will maintain horizontal movement with the cooperation of the guide rod 306, and push the debris, dust, etc. in the dust collecting trough 302 to the discharge port. The staff can clean the impurities from the discharge port, thereby cleaning the dust collecting trough 302. The operation is simple, which provides convenience for the staff and effectively improves the work efficiency. After the cleaning is completed, the baffle 307 is put back to the discharge port, and the bolt 308 is tightened to fix the baffle 307, which effectively improves the stability of the baffle 307, prevents impurities from leaking from the discharge port, pollutes the environment, and enhances environmental hygiene.
[0032] In summary, the anti-deformation plate rolling machine, by providing the dust inlet hole 301 and the dust collecting groove 302, the plate will be deformed during rolling, thus generating debris, and the dust inlet hole 301 allows the debris to fall into the dust collecting groove 302, and the dust collecting groove 302 collects the debris, thereby preventing the debris from accumulating on the top of the base 1 and falling into the inside of the equipment to cause increased wear of the equipment, thereby ensuring the normal operation of the plate rolling machine and extending the service life of the plate rolling machine, while also improving the cleanliness and hygiene of the working environment and reducing safety hazards, by providing the first screw rod 303, the second motor 304, the scraper 305, the baffle 307, the bolt 308 and the handle 309, turning the bolt 308, the restriction on the baffle 307 can be released. At this time, the handle 309 can be pulled to remove the baffle 307, and the second motor 304 can be started. The first screw 303 starts to rotate under the drive of the second motor 304, so that the scraper 305 moves in the dust collecting tank 302 with the cooperation of the guide rod 306, and pushes the impurities accumulated in the dust collecting tank 302 to the discharge port, so that the staff can clean the impurities, improve the cleaning efficiency of the staff, and effectively improve the performance of the plate rolling machine. After cleaning, the baffle 307 is installed back to the base 1, and the bolts 308 are tightened to achieve the purpose of fixing the baffle 307 and enhance the stability of the baffle 307.
[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plate rolling machine for preventing deformation, comprising a base (1), characterized in that: A first motor (201) is fixedly arranged on one side of the top of the base (1), a lower winding roller (202) is fixedly arranged on the output shaft of the first motor (201), an upper winding roller (203) is arranged above the lower winding roller (202), a dust inlet hole (301) is opened on one side of the top of the base (1), a dust collecting groove (302) is opened below the dust inlet hole (301), a scraper (305) is movably arranged inside the dust collecting groove (302), a screw hole is opened in the middle of the top of the scraper (305), and a first screw rod (303) is movably arranged in the screw hole, and the connection relationship between the first screw rod (303) and the scraper (305) is as follows: The scraper (305) is threadedly connected, one end of the first screw rod (303) is fixedly connected to the output shaft of the second motor (304), the front and rear parts of the top of the scraper (305) are both provided with through holes, and a guide rod (306) is movably arranged in the through hole, and the connection relationship between the guide rod (306) and the scraper (305) is a sliding connection, a discharge port is provided on one side of the base (1), and a baffle (307) is movably arranged in the discharge port, and bolts (308) are movably arranged at the four corners of the baffle (307), and the connection relationship between the bolts (308) and the base (1) is a movably plug-in connection, and a handle (309) is fixedly arranged in the middle of one side of the baffle (307).
2. The anti-deformation plate rolling machine according to claim 1, characterized in that: The lower winding roller (202) and the upper winding roller (203) are both made of CrMoV series steel.
3. The anti-deformation plate rolling machine according to claim 1, characterized in that: A slide groove is provided on one side of the front top of the base (1), and mounting blocks (401) are movably provided on both sides of the inner wall of the slide groove, and a limit block (402) is fixedly provided on the top of the mounting block (401).
4. The anti-deformation plate rolling machine according to claim 3, characterized in that: A groove is provided on one side of the limit block (402), and a second bidirectional screw rod (403) is movably arranged in the groove.
5. The anti-deformation plate rolling machine according to claim 4, characterized in that: The upper and lower parts of the outer wall of the second bidirectional screw rod (403) are movably provided with connecting blocks (404).
6. The anti-deformation plate rolling machine according to claim 5, characterized in that: A clamping sleeve (405) is movably provided on one side of the connecting block (404).