Automobile support die convenient for ejection and blanking
The automobile bracket mold automates unloading and waste management through an integrated ejection and cleaning system, addressing the hazards of manual unloading and waste accumulation in existing technologies.
Patent Information
- Application Number
- CN202420869013.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-25
AI Technical Summary
Existing automobile bracket punching dies require manual unloading, which is hazardous due to heat generation, and existing molds with ejection mechanisms are inefficient in managing waste accumulation.
An automobile bracket mold with an integrated ejection and waste cleaning system, utilizing an electric cylinder to control a waste cleaning plate and ejector plate for automated unloading and waste management, preventing manual handling and ensuring stability during the punching process.
Facilitates safe and efficient unloading of processed brackets and manages waste accumulation, reducing the risk of worker scalding and ensuring uninterrupted production by automating the ejection process.
Smart Images

Figure CN222268477U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching dies, in particular to an automobile bracket die which is convenient for ejecting and blanking. Background Art
[0002] The processing of each component in the automobile production process is crucial. Among them, automobile brackets need to be punched during the production process, and special punching dies are required for punching automobile brackets.
[0003] For example, the patent with application number 202321589118.3 discloses a punching die for an automobile bracket. Although the above punching die can clean the waste generated during punching, the processed automobile bracket can only be taken out manually. Although some molds are equipped with ejection mechanisms, workers are still required to remove the workpiece. Because a large amount of heat is generated during the punching process, burns are likely to occur when the workpiece is removed manually. Summary of the invention
[0004] The utility model provides an automobile bracket mold which is convenient for ejecting and unloading materials. When taking out a workpiece, it does not need to be taken out manually, so unloading is more convenient and workers will not be scalded.
[0005] In a first aspect of the present disclosure, there is provided a mold for an automobile bracket that is convenient for ejecting and blanking, specifically comprising: a lower mold base;
[0006] A lower mold is fixed on the top of the lower mold base; four columns are also welded on the top of the lower mold base; an upper mold base is slidably installed between the four columns; a number of mold rods are fixed to the bottom of the upper mold base; an electric cylinder support plate is welded on the left side of the lower mold base; an electric cylinder is installed on the top of the electric cylinder support plate; a waste cleaning plate is fixed to the right end of the electric cylinder; a baffle support rod is welded on the right side of the bottom of the waste cleaning plate; a side baffle is welded on the top right side of the baffle support rod; an ejector plate support rod is welded on the top left side of the waste cleaning plate; an ejector plate is welded on the right side of the top of the ejector plate support rod.
[0007] In at least some embodiments, a rectangular notch groove is provided on the left side of the workpiece groove at the top of the lower mold, and the cross-sectional dimension of the rectangular notch groove is equal to the cross-sectional dimension of the ejector plate.
[0008] In at least some embodiments, the right side of the workpiece slot at the top of the lower mold is an open structure, and when the waste cleaning plate slides to the leftmost side, the left outer wall of the side baffle will fit tightly against the right outer wall of the lower mold and close the opening.
[0009] In at least some embodiments, when the waste cleaning plate slides to the extreme left, the ejector plate will be embedded in the rectangular notch groove on the left side of the workpiece groove at the top of the lower mold, and when the waste cleaning plate slides to the extreme right, the ejector plate will be located at the right edge of the workpiece groove at the top of the lower mold.
[0010] In at least some embodiments, a rectangular groove with openings on both left and right sides is provided at the bottom of the lower mold, and the outer wall of the waste cleaning plate is in close contact with the inner wall of the rectangular groove and can slide left and right inside the rectangular groove.
[0011] In at least some embodiments, the ejector plate support rod is a C-shaped rod, and when the waste cleaning plate slides to the rightmost side, the vertical rod portion of the ejector plate support rod is located on the left side of the lower mold.
[0012] In at least some embodiments, a long strip groove running through left and right is provided at the top of the lower mold base, and the cross bar at the bottom of the baffle support rod is embedded in the long strip groove and can slide left and right inside the long strip groove.
[0013] The utility model provides an automobile bracket mold which is convenient for ejecting and unloading materials, and has the following beneficial effects:
[0014] The waste cleaning plate in the utility model can clean out the waste generated by punching when it moves to the right. At the same time, the ejection plate cooperates with the opening on the right side of the lower mold to eject the processed automobile bracket to the right to complete the unloading. During processing, the side baffle plate can also close the opening on the right side of the lower mold to ensure stability during punching. When taking out the workpiece, there is no need to take it out manually, which makes unloading more convenient and will not cause scalding to workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.
[0016] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.
[0017] In the attached picture:
[0018] Figure 1 A schematic diagram of the front left axis side after the upper die seat in the present application is shown;
[0019] Figure 2 A schematic diagram of the front left axis side after the upper die seat in the present application is shown;
[0020] Figure 3 The axial side schematic diagram after the waste cleaning plate in the present application moves to the right is shown;
[0021] Figure 4 It shows the axial side schematic diagram after the lower mold in the present application is cut and the waste cleaning plate is moved to the left;
[0022] Figure 5 It shows the axial side schematic diagram after the lower mold in the present application is cut and the waste cleaning plate is moved to the right;
[0023] Figure 6 The schematic diagram of the structure of the lower die base in the present application is shown;
[0024] Reference numerals list
[0025] 1. Lower die base; 2. Lower die; 3. Column; 4. Upper die base; 5. Die rod; 6. Electric cylinder support plate; 7. Electric cylinder; 8. Waste cleaning plate; 9. Baffle support rod; 10. Side baffle; 11. Ejector plate support rod; 12. Ejector plate. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example 1: Please refer to Figures 1 to 6 :
[0028] The utility model provides an automobile bracket mold which is convenient for ejecting and unloading materials, comprising: a lower mold base 1;
[0029] A lower die 2 is fixed on the top of the lower die base 1, and the lower die base 1 is used to support the lower die 2 and the column 3. The workpiece groove on the top of the lower die 2 can place the automobile bracket, and the lower die 2 cooperates with the die rod 5 at the bottom of the upper die base 4 to punch the automobile bracket, and the waste generated during punching will fall into the rectangular groove at the bottom of the lower die 2; four columns 3 are also welded on the top of the lower die base 1, and the columns 3 are used to slide and support the upper die base 4. When in use, the upper die base 4 can be pushed up and down by the support of the columns 3 through an external hydraulic cylinder; an upper die base 4 is slidably installed between the four columns 3, and the upper die base 4 is used to support and fix the die rod 5; a number of die rods 5 are fixed at the bottom of the upper die base 4, and the die rod 5 cooperates with the lower die 2 to punch the automobile bracket; the left side of the lower die base 1 An electric cylinder support plate 6 is welded on the side, and the electric cylinder support plate 6 is used to support and fix the electric cylinder 7; an electric cylinder 7 is installed on the top of the electric cylinder support plate 6, and the electric cylinder 7 can directly adjust the position of the waste cleaning plate 8 when it is extended and retracted, and the waste cleaning plate 8 can adjust the position of the side baffle plate 10 and the ejector plate 12 respectively through the baffle support rod 9 and the ejector plate support rod 11 when sliding left and right. Therefore, when it is necessary to punch the automobile bracket, the electric cylinder 7 can be controlled to contract and drive the waste cleaning plate 8 to slide to the far left. At this time, the waste cleaning plate 8 will drive the side baffle plate 10 to slide to the far left through the baffle support rod 9 and close the opening on the right side of the workpiece slot at the top of the lower mold 2, so the left and right movement of the automobile bracket during the stamping process can be avoided, and the waste cleaning plate 8 will also be The ejector plate support rod 11 drives the ejector plate 12 to slide to the far left and embeds into the rectangular notch groove on the left side of the workpiece groove at the top of the lower mold 2, so that it will not hinder the placement of the automobile bracket. When the automobile bracket needs to be ejected after punching is completed, the electric cylinder 7 can be controlled to extend and push the waste cleaning plate 8 to slide to the far right. At this time, the side baffle 10 and the ejector plate 12 will both move to the right, so the ejector plate 12 can push the automobile bracket outward through the opening on the right side of the lower mold 2, thereby easily completing the unloading. At the same time, the waste cleaning plate 8 will also push the waste in the rectangular groove at the bottom of the lower mold 2 to the right to avoid excessive accumulation of waste and affecting subsequent punching; a waste cleaning plate 8 is fixed to the right end of the electric cylinder 7. When the automobile bracket needs to be ejected after punching is completed, the electric cylinder 7 can be controlled to extend and push The waste cleaning plate 8 slides to the far right, at which time the waste cleaning plate 8 will push the waste in the rectangular groove at the bottom of the lower mold 2 to the right, to avoid excessive waste accumulation and affecting subsequent punching; a baffle support rod 9 is welded on the right side of the bottom of the waste cleaning plate 8, and the position of the side baffle 10 can be adjusted by the baffle support rod 9 when the waste cleaning plate 8 slides left and right; a side baffle 10 is welded on the top right side of the baffle support rod 9, and the opening on the right side of the workpiece slot at the top of the lower mold 2 can be closed when the side baffle 10 slides to the far left, so the left and right movement of the automobile bracket can be avoided during the stamping process; an ejector plate support rod 11 is welded on the top left side of the waste cleaning plate 8, and the position of the ejector plate 12 can be adjusted by the ejector plate support rod 11 when the waste cleaning plate 8 slides left and right;An ejector plate 12 is welded on the top right side of the ejector plate support rod 11. When the automobile bracket needs to be ejected after punching, the electric cylinder 7 can be controlled to extend and push the waste cleaning plate 8 to slide to the far right. At this time, the ejector plate 12 will move to the right, so the ejector plate 12 can push the automobile bracket outward through the opening on the right side of the lower mold 2, thereby easily completing the unloading. ;
[0030] In the present disclosure, Figure 2 and Figure 4 As shown, a rectangular notch groove is provided on the left side of the workpiece groove at the top of the lower mold 2, and the cross-sectional size of the rectangular notch groove is equal to the cross-sectional size of the ejector plate 12. When it is necessary to punch the automobile bracket, the electric cylinder 7 can be controlled to contract to drive the waste cleaning plate 8 to slide to the far left. At this time, the waste cleaning plate 8 will drive the ejector plate 12 to slide to the far left through the ejector plate support rod 11 and embed into the rectangular notch groove on the left side of the workpiece groove at the top of the lower mold 2, so as not to hinder the placement of the automobile bracket.
[0031] In the present disclosure, Figure 2 and Figure 4 As shown, the right side of the workpiece slot at the top of the lower mold 2 is an open structure, and when the waste cleaning plate 8 slides to the extreme left, the left outer wall of the side baffle 10 will be tightly attached to the right outer wall of the lower mold 2 and close the opening. When it is necessary to punch the automobile bracket, the electric cylinder 7 can be controlled to contract to drive the waste cleaning plate 8 to slide to the extreme left. At this time, the waste cleaning plate 8 will drive the side baffle 10 to slide to the extreme left through the baffle support rod 9 and close the opening on the right side of the workpiece slot at the top of the lower mold 2, so the automobile bracket can be prevented from moving left and right during the stamping process. When the automobile bracket needs to be ejected, it can slide out through the opening on the right side of the workpiece slot at the top of the lower mold 2.
[0032] In the present disclosure, Figure 2-Figure 5 As shown, when the waste cleaning plate 8 slides to the extreme left, the ejector plate 12 will be embedded in the rectangular notch groove on the left side of the workpiece groove at the top of the lower mold 2. When the waste cleaning plate 8 slides to the extreme right, the ejector plate 12 will be located at the right edge of the workpiece groove at the top of the lower mold 2. When it is necessary to punch the automobile bracket, the electric cylinder 7 can be controlled to contract to drive the waste cleaning plate 8 to slide to the extreme left. At this time, the waste cleaning plate 8 will drive the ejector plate 12 to slide to the extreme left through the ejector plate support rod 11 and embed it in the rectangular notch groove on the left side of the workpiece groove at the top of the lower mold 2, so that it will not hinder the placement of the automobile bracket. After the punching is completed, when the automobile bracket needs to be ejected, the electric cylinder 7 can be controlled to extend and push the waste cleaning plate 8 to slide to the extreme right. At this time, the side baffle 10 and the ejector plate 12 will both move to the right, so the ejector plate 12 can push the automobile bracket outward through the opening on the right side of the lower mold 2, thereby easily completing the blanking.
[0033] In the present disclosure, Figure 1-Figure 5As shown, a rectangular groove with openings on both sides is provided at the bottom of the lower mold 2, and the outer wall of the waste cleaning plate 8 is in close contact with the inner wall of the rectangular groove and can slide left and right inside it. The waste generated during punching will fall into the rectangular groove at the bottom of the lower mold 2. When the automobile bracket needs to be ejected after the punching is completed, the electric cylinder 7 can be controlled to extend and push the waste cleaning plate 8 to slide to the far right. At this time, the waste cleaning plate 8 will push the waste in the rectangular groove at the bottom of the lower mold 2 to the right to avoid excessive accumulation of waste and affect subsequent punching.
[0034] In the present disclosure, Figure 4-Figure 6 As shown, a long strip groove running through the top of the lower die base 1 is provided, and the cross bar at the bottom of the baffle support rod 9 is embedded in the long strip groove and can slide left and right inside it, so the cross bar at the bottom of the baffle support rod 9 will not protrude downward, and the waste generated during punching is more likely to fall into the rectangular groove at the bottom of the lower die 2.
[0035] Embodiment 2, based on embodiment 1, as Figure 1-Figure 6 As shown, the ejector plate support rod 11 is a C-shaped rod. When the waste cleaning plate 8 slides to the far right, the vertical rod part of the ejector plate support rod 11 will be located on the left side of the lower mold 2. Because the waste cleaning plate 8 can adjust the position of the ejector plate 12 through the ejector plate support rod 11 when sliding left and right, the waste cleaning plate 8 can be pushed to slide to the far right after punching is completed. At this time, the ejector plate 12 will move to the right to push the car bracket outward through the opening on the right side of the lower mold 2, and the ejector plate support rod 11 will not collide with the lower mold 2 to cause conflict.
[0036] The working principle of this embodiment is as follows: during installation, the position of the lower die base 1 is first fixed and the top of the upper die base 4 is connected to the bottom end of the external hydraulic cylinder, so that the upper die base 4 can be pushed up and down, and then the electric cylinder 7 on the top of the electric cylinder support plate 6 can be connected to the external controller and power supply;
[0037] When it is necessary to punch the automobile bracket, the upper die seat 4 can be driven by the hydraulic cylinder to slide up to the top under the support of the column 3, and then the electric cylinder 7 can be controlled to contract to drive the waste cleaning plate 8 to slide to the leftmost side. At this time, the waste cleaning plate 8 will drive the side baffle plate 10 to slide to the leftmost side through the baffle support rod 9 and close the opening on the right side of the workpiece slot at the top of the lower mold 2, so the automobile bracket can be prevented from moving left and right during the stamping process. In addition, the waste cleaning plate 8 will also drive the ejector plate 12 to slide to the leftmost side through the ejector plate support rod 11 and embed it into the rectangular notch groove on the left side of the workpiece slot at the top of the lower mold 2. At this time, the automobile bracket can be placed in the workpiece slot at the top of the lower mold 2, and then driven by the hydraulic cylinder. The upper die base 4 moves down to close the die. During the closing process, the die rod 5 cooperates with the lower die 2 to punch the automobile bracket, and the waste generated during punching will fall into the rectangular groove at the bottom of the lower die 2. After the punching is completed, the upper die base 4 is driven by the hydraulic cylinder to slide up to the top under the support of the column 3, and then the electric cylinder 7 is controlled to extend and push the waste cleaning plate 8 to slide to the far right. At this time, the side baffle 10 and the ejector plate 12 will both move to the right, so the ejector plate 12 can push the automobile bracket outward through the opening on the right side of the lower die 2, thereby easily completing the unloading. At the same time, the waste cleaning plate 8 will also push the waste in the rectangular groove at the bottom of the lower die 2 to the right to avoid excessive waste accumulation and affect subsequent punching.
[0038] In this article, there are a few points to note:
[0039] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0040] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0041] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. An automobile bracket mold that is convenient for ejecting and unloading materials, comprising: The lower die base (1) is characterized by: A lower die (2) is fixed on the top of the lower die base (1); four columns (3) are welded to the top of the lower die base (1); an upper die base (4) is slidably mounted between the four columns (3); a plurality of die rods (5) are fixed to the bottom of the upper die base (4); an electric cylinder support plate (6) is welded to the left side of the lower die base (1); an electric cylinder (7) is mounted on the top of the electric cylinder support plate (6); a waste cleaning plate (8) is fixed to the right end of the electric cylinder (7); a baffle support rod (9) is welded to the right side of the bottom of the waste cleaning plate (8); a side baffle (10) is welded to the top right of the baffle support rod (9); an ejector plate support rod (11) is welded to the top left of the waste cleaning plate (8); and an ejector plate (12) is welded to the right side of the top of the ejector plate support rod (11).
2. The automobile bracket mold for convenient ejection and blanking according to claim 1, characterized in that: The right side of the workpiece slot at the top of the lower mold (2) is an open structure, and when the waste cleaning plate (8) slides to the leftmost side, the left outer wall of the side baffle plate (10) will be in close contact with the right outer wall of the lower mold (2) and close the opening.
3. The automobile bracket mold for convenient ejection and blanking according to claim 1, characterized in that: The bottom of the lower mold (2) is provided with a rectangular groove with openings on both the left and right sides, and the outer wall of the waste cleaning plate (8) is in close contact with the inner wall of the rectangular groove and can slide left and right inside the rectangular groove.
4. The automobile bracket mold for convenient ejection and blanking according to claim 1, characterized in that: The top of the lower die seat (1) is provided with a long strip groove running through left and right, and the cross bar at the bottom of the baffle support rod (9) is embedded in the long strip groove and can slide left and right inside the groove.
5. The automobile bracket mold for convenient ejection and blanking according to claim 1, characterized in that: A rectangular notch groove is provided on the left side of the workpiece groove at the top of the lower mold (2), and the cross-sectional dimension of the rectangular notch groove is equal to the cross-sectional dimension of the ejection plate (12).
6. The automobile bracket mold for convenient ejection and blanking according to claim 1, characterized in that: When the waste cleaning plate (8) slides to the extreme left, the ejector plate (12) will be embedded in the rectangular notch groove on the left side of the workpiece groove at the top of the lower mold (2); when the waste cleaning plate (8) slides to the extreme right, the ejector plate (12) will be located at the right edge of the workpiece groove at the top of the lower mold (2).
7. The automobile bracket mold for convenient ejection and blanking according to claim 1, characterized in that: The ejector plate support rod (11) is a C-shaped rod, and when the waste cleaning plate (8) slides to the rightmost side, the vertical rod portion of the ejector plate support rod (11) will be located on the left side of the lower mold (2).