Pipeline welding device for water and electricity installation

By designing a pipeline welding device integrating servo motors, rotary motors and drive motors in hydropower installation, the problem of difficulty in correcting the pipe welding counterparts is solved, automatic lifting and clamping is realized, welding accuracy and stability are improved, and construction safety is ensured Sex and progress.

CN222269188UActive Publication Date: 2024-12-31CHINA CONSTR SEVENTH ENG DIV SHANGHAI CORP +1
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Patent Information

Application Number
CN202420817575.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-31
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

In hydropower installation, it is difficult to correct the counterpart of pipeline welding, resulting in welding quality problems and affecting construction progress and safety.

Method used

A pipeline welding device including servo motor, rotary motor and drive motor is designed, integrating lifting and clamping devices, and automatic lifting of pipes through servo motors, and clamping functions of rotary motors and drive motors are realized to adapt to pipes of different diameters. need.

Benefits of technology

It improves the accuracy and stability of the welding process, reduces manual operation errors, improves work efficiency, and ensures welding quality and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of pipeline welding devices, and particularly relates to a pipeline welding device for water and electricity installation, which comprises a lower support and an upper support in sliding connection with the lower support, and a lifting device is arranged on the inner side of the lower support. The lifting device comprises a servo motor installed on one side of the lower support, the output end of the servo motor is connected with a worm gear, the worm gear is connected with a worm, the worm is connected to a rod, the two ends of the rod are connected with fluted discs, and the fluted discs are in meshed transmission connection with racks. According to the pipeline lifting and clamping device, the lifting device and the clamping device are integrated, the pipeline lifting and clamping functions can be achieved, and the welding requirement in water and electricity installation is met; by using electric components such as a servo motor, a rotating motor and a driving motor, the device can realize automatic lifting and clamping operation, and the working efficiency and precision are improved; and through the design of the lifting device and the clamping device, good stability can be provided, and it is ensured that the pipeline is kept stable in the welding process.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline welding devices, in particular to a pipeline welding device used for water and electricity installation. Background Art

[0002] At present, there are more and more pipeline construction projects for transporting various gases and liquids. The technical safety requirements for pipelines during construction are relatively high, especially when the pipelines are welded together, the allowable deviation accuracy is high. When the pipelines are butt-jointed, the size of the butt joints, the roundness of the pipe ends, the straightening of the pipelines, and the leveling of the misaligned ends all need to be corrected.

[0003] Pipeline docking and correction are relatively difficult. Therefore, in actual construction, constructors sometimes force the pipelines to be assembled and aligned, such as using heavy objects to knock on the pipe mouth to achieve correction. This will cause quality problems in the pipeline welding parts, affect the construction progress, waste manpower and material resources, and even cause safety hazards and economic losses to the commissioned pipelines.

[0004] Furthermore, the design and functionality of pipe welding equipment for hydro installations may vary depending on the specific application and requirements. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies of the prior art, the utility model provides a pipeline welding device for water and electricity installation, which solves the problems raised in the above background technology.

[0007] (II) Technical solution

[0008] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0009] A pipeline welding device for water and electricity installation, comprising a lower bracket and an upper bracket slidably connected to the lower bracket, wherein a lifting device is provided on the inner side of the lower bracket;

[0010] The lifting device comprises a servo motor installed on one side of the lower bracket, the output end of the servo motor is connected to a worm wheel, the worm wheel is connected to a worm, the worm is connected to a rod, both ends of the rod are connected to a toothed plate, the toothed plate is meshed and driven to connect a rack, and the rack is fixedly connected to the inner wall of the upper bracket;

[0011] The upper bracket is also provided with a fixed shell, a rotating motor is installed on one side of the shell, a threaded rod is fixedly connected to the output end of the rotating motor, a threaded block is threadedly connected to the threaded rod, and a clamping device is provided on the threaded block;

[0012] The clamping device comprises a base fixedly connected to the threaded block, a mounting shell is mounted on the base, a driving motor is mounted on one side of the mounting shell, an output end of the driving motor is connected to a driving gear plate, the driving gear plate is meshed and driven to connect to a driven gear plate, the driven gear plate drives a connecting rod to rotate, and the connecting rod is threadedly connected to a clamping rod;

[0013] The clamping block is bolted and installed on the clamping rod.

[0014] Furthermore, there is only one lifting device, which is arranged on the inner side of the lower bracket.

[0015] Furthermore, the clamping rod is provided with a penetrating auxiliary rod for preventing the upper end structure of the clamping rod from idling.

[0016] Furthermore, the clamping block is provided with semicircular blocks with different diameters.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the utility model provides a pipeline welding device for water and electricity installation, which has the following beneficial effects:

[0019] The utility model integrates a lifting device and a clamping device, which can realize the lifting and clamping functions of the pipeline and meet the welding needs in water and electricity installation; by using electric components such as servo motors, rotating motors and drive motors, the device can realize automatic lifting and clamping operations, thereby improving work efficiency and accuracy; the design of the lifting device and the clamping device can provide better stability, ensuring that the pipeline remains stable during the welding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 This is a side view of the structure of the utility model;

[0022] Figure 3 This is a cross-sectional view of the structure of the lifting device of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the clamping device of the utility model.

[0024] In the figure: 1. lower bracket; 2. upper bracket; 3. servo motor; 4. worm gear; 5. worm; 6. rod; 7. toothed disc; 8. rack; 9. housing; 10. rotating motor; 11. threaded rod; 12. threaded block; 13. base; 14. mounting shell; 15. driving motor; 16. driving toothed disc; 17. driven toothed disc; 18. connecting rod; 19. clamping rod; 20. clamping block. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example

[0027] like Figure 1-4 As shown, an embodiment of the utility model provides a pipe welding device for water and electricity installation, comprising a lower bracket 1 and an upper bracket 2 slidably connected to the lower bracket 1, wherein a lifting device is provided on the inner side of the lower bracket 1;

[0028] The lifting device includes a servo motor 3 installed on one side of the lower bracket 1, the output end of the servo motor 3 is connected to a worm wheel 4, the worm wheel 4 is connected to a worm 5, the worm 5 is connected to a rod 6, both ends of the rod 6 are connected to a toothed disc 7, the toothed disc 7 is meshed and connected to a rack 8, and the rack 8 is fixedly connected to the inner wall of the upper bracket 2; through the setting of the lifting device, the servo motor 3 can be started so that the worm wheel 4 drives the worm 5 to move, so that the toothed disc 7 drives the rack 8 to move up and down, and while the rack 8 is moving up and down, the upper bracket 2 can adjust its position height;

[0029] The upper bracket 2 is also provided with a fixed housing 9, and a rotating motor 10 is installed on one side of the housing 9. A threaded rod 11 is fixedly connected to the output end of the rotating motor 10, and a threaded block 12 is threadedly connected to the threaded rod 11. Through the movement of the rotating motor 10, the threaded rod 11 can drive the threaded block 12 to move, and then the position of the clamping device on the threaded block 12 can be adjusted, and the threaded block 12 is provided with a clamping device;

[0030] The clamping device includes a base 13 fixedly connected to the threaded block 12, a mounting shell 14 is mounted on the base 13, a driving motor 15 is mounted on one side of the mounting shell 14, an output end of the driving motor 15 is connected to a driving toothed disc 16, the driving toothed disc 16 is meshed and connected to a driven toothed disc 17, the driven toothed disc 17 drives a connecting rod 18 to rotate, and the connecting rod 18 is threadedly connected to a clamping rod 19;

[0031] The clamping block 20 is bolted and installed on the clamping rod 19. The movement of the driving motor 15 can drive the driving gear plate 16, and then the driven gear plate 17 can be moved. The movement of the clamping rod 19 allows the clamping block 20 to clamp the pipeline. The docking is stable and manual welding is performed. At the same time, different diameter pipeline requirements can be met by replacing different clamping blocks 20.

[0032] like Figure 3 As shown, in some embodiments, there is only one lifting device, which is arranged on the inner side of the lower bracket 1. Providing only one lifting device can reduce the complexity and cost of the device. One lifting device can achieve the lifting function through a single mechanical structure or driving source.

[0033] like Figure 4 As shown, in some embodiments, the clamping rod 19 is also provided with a penetrating auxiliary rod for preventing the upper end structure of the clamping rod 19 from idling; the auxiliary rod can pass through the clamping rod 19 to provide additional support and stability to prevent the upper end structure of the clamping rod 19 from idling or shaking during use.

[0034] like Figure 1-2 As shown, in some embodiments, the clamping block 20 is provided with semicircular blocks of different diameters; the purpose of this design is to meet the clamping requirements of pipes or cylinders of different diameters. The shape of the semicircular block can match the outer surface of the pipe or cylinder to provide better clamping force and stability.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A pipe welding device for water and electricity installation, comprising a lower bracket (1) and an upper bracket (2) slidably connected to the lower bracket (1), characterized in that: A lifting device is provided on the inner side of the lower bracket (1); The lifting device comprises a servo motor (3) installed on one side of the lower bracket (1); the output end of the servo motor (3) is connected to a worm wheel (4); the worm wheel (4) is connected to a worm (5); the worm (5) is connected to a rod (6); both ends of the rod (6) are connected to a toothed disc (7); the toothed disc (7) is meshed and connected to a rack (8); and the rack (8) is fixedly connected to the inner wall of the upper bracket (2); The upper bracket (2) is also provided with a fixed housing (9), a rotating motor (10) is installed on one side of the housing (9), a threaded rod (11) is fixedly connected to the output end of the rotating motor (10), a threaded block (12) is threadedly connected to the threaded rod (11), and a clamping device is provided on the threaded block (12); The clamping device comprises a base (13) fixedly connected to the threaded block (12), a mounting shell (14) being mounted on the base (13), a driving motor (15) being mounted on one side of the mounting shell (14), an output end of the driving motor (15) being connected to a driving toothed disc (16), the driving toothed disc (16) being meshingly connected to a driven toothed disc (17), the driven toothed disc (17) driving a connecting rod (18) to rotate, and the connecting rod (18) being threadedly connected to a clamping rod (19); The clamping rod (19) is bolted and mounted with a clamping block (20).

2. A pipeline welding device for hydropower installation according to claim 1, characterized in that: There is only one lifting device, which is arranged on the inner side of the lower bracket (1).

3. A pipeline welding device for hydropower installation according to claim 1, characterized in that: The clamping rod (19) is also provided with a penetrating auxiliary rod, which is used to prevent the upper end structure of the clamping rod (19) from idling.

4. A pipeline welding device for hydropower installation according to claim 1, characterized in that: The clamping block (20) is provided with semicircular blocks with different diameters.