Smoke exhaust pipe plug assembling device

By designing automatic conveying and clamping devices, the problems of low installation efficiency and large error of smoke exhaust pipe plugs are solved, and efficient and accurate plug assembly is achieved, which simplifies operation and improves welding quality.

CN222269203UActive Publication Date: 2024-12-31SICHUAN JUMEIDA ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202420556647.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2024-12-31
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

In the prior art, the installation of the smoke exhaust pipe plug requires manual operation, resulting in large coordination errors, high operating proficiency, low efficiency, and easy to affect subsequent welding quality.

Method used

A smoke exhaust pipe plug assembly device is designed, including a first conveying mechanism, an arc-shaped clamp, a guide cylinder and a lower pressing block. By automatically conveying and clamping the end and plug of the smoke exhaust pipe, the arc-shaped diameter expansion section is used. It achieves accurate alignment and downward coordination with the guide cylinder to reduce manual participation.

Benefits of technology

Automatic assembly of plugs is realized, matching efficiency is improved, assembly error is reduced, working strength is reduced, operation process is simplified, and quality control is facilitated for subsequent welding.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222269203U_ABST
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Abstract

The utility model provides a smoke exhaust pipe plug assembling device which comprises a first conveying mechanism used for conveying smoke exhaust pipe ends to be assembled, the conveyed smoke exhaust pipe ends are in a vertical state, and the ends, used for assembling, of the smoke exhaust pipe ends face upwards; the arc-shaped clamping plates are arranged at the tail end of the conveying direction of the first conveying mechanism, are movably arranged in the direction perpendicular to the conveying direction of the first conveying mechanism and are used for clamping the conveyed smoke exhaust pipe end from the two sides; the second conveying mechanism is arranged above the first conveying mechanism and used for conveying the plugs to be assembled; the guide cylinder is connected to the tail end of the second conveying mechanism, located above the arc-shaped clamping plate and used for bearing the conveyed plugs and guiding the plugs to the upper end of the end, clamped by the arc-shaped clamping plate, of the smoke exhaust pipe. And the lower pressing block is arranged above the guide cylinder and is movably arranged in the vertical direction. According to the device, the plugs conveyed in sequence can be automatically assembled to the ends of the smoke exhaust pipes conveyed in sequence, the matching efficiency is improved, the matching error is reduced, and the manual participation degree is reduced.
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Description

Technical Field

[0001] The present application belongs to the technical field of preparation of exhaust pipes for water heaters, and in particular to an exhaust pipe plug assembly device. Background Art

[0002] The smoke exhaust pipe is an important component of the water heater for discharging heat and smoke to the outside. Generally, during actual installation, the smoke exhaust pipe will be extended to the outside so that the smoke can be discharged directly to the outside. In order to prevent backflow of rain or strong wind, the smoke exhaust pipe is generally installed at an angle so that the end of the smoke exhaust pipe is tilted downward to greatly reduce the probability of backflow. At the same time, in order to maintain smooth exhaust and avoid strong wind backflow, an array of exhaust holes are generally set on the side wall at the end of the smoke exhaust pipe, and then a plug is installed at the end of the smoke exhaust pipe to achieve circumferential exhaust at the end, while avoiding direct convection backflow from the end. Figure 1 As shown, it is a schematic diagram of the exploded structure of the end 11 and the plug 12 of a smoke exhaust pipe. It can be seen that a plurality of groups of exhaust holes in a circular array are arranged around the end 11, and the plug 12 protrudes toward one end of the smoke exhaust pipe to form a conical guide portion, so that the exhaust smoke can be deflected at the protrusion and discharged to the side. In actual production, manual operation is generally used to complete the assembly of the plug 12 to the end 11, and then the plug 12 is sent to the welding environment to complete the installation, and finally the end 11 with the plug 12 installed is installed on the smoke exhaust pipe body. Since there is generally a certain interference fit between the plug 12 and the end 11, the operator will need a good level of proficiency when operating, so as to grasp the matching strength and matching distance, avoid abnormal deformation, and affect subsequent welding. Utility Model Content

[0003] In order to solve the above-mentioned deficiencies of the prior art, the present application provides a smoke exhaust pipe plug assembly device, which automatically assembles the plugs delivered in sequence to the ends of the smoke exhaust pipes delivered in sequence, thereby improving the matching efficiency and reducing the matching error, and has strong practicality.

[0004] In order to achieve the above purpose, the utility model adopts the following technologies:

[0005] A smoke exhaust pipe plug assembly device, comprising:

[0006] The first conveying mechanism is used to convey the exhaust pipe end to be assembled, wherein the conveyed exhaust pipe end is in an upright state with the end for assembly facing upwards;

[0007] A pair of arc-shaped clamping plates, arranged at the end of the conveying direction of the first conveying mechanism, and movably arranged in a direction perpendicular to the conveying direction of the first conveying mechanism, for clamping the end of the conveyed smoke exhaust pipe from both sides;

[0008] A second conveying mechanism is disposed above the first conveying mechanism and is used to convey the plugs to be assembled;

[0009] A guide cylinder is connected to the end of the second conveying mechanism and is located above the arc-shaped clamping plate, and is used to receive the conveyed plug and guide the plug to the upper end of the smoke exhaust pipe clamped by the arc-shaped clamping plate;

[0010] The lower pressing block is arranged above the guide cylinder and is movable in the vertical direction.

[0011] The plug includes an annular portion and a conical protrusion formed on the annular portion, and the outer diameter of the annular portion is larger than the maximum diameter of the conical protrusion; the second conveying mechanism includes a pair of spaced guide bars, and the spacing between the guide bars is larger than the maximum diameter of the conical protrusion and smaller than the outer diameter of the annular portion; along the conveying direction of the second conveying mechanism, the inner wall of the end of the guide bar is recessed outward to form an arc-shaped expansion section, and the diameter of the arc-shaped expansion section is larger than the diameter of the annular portion; the guide cylinder is connected to the lower part of the arc-shaped expansion section and is coaxially arranged with the arc-shaped expansion section, and the inner diameter of the guide cylinder is larger than the diameter of the annular portion.

[0012] The beneficial effects of the utility model are:

[0013] The plugs that are transported in sequence can be automatically assembled to the ends of the smoke exhaust pipes that are transported in sequence, which improves the matching efficiency and reduces the matching errors. At the same time, the working intensity and the degree of manual participation can be reduced. In this process, the structural characteristics of the plugs are fully utilized for transportation, dropping, and pressing. The coaxial arc-shaped expansion section, guide cylinder, and arc-shaped clamping plate are used for clamping and centering, which can better match the falling alignment, facilitate better control of the matching depth, reduce assembly errors, and facilitate subsequent welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the exploded structure of the smoke exhaust pipe end and the plug according to an embodiment of the present application.

[0015] Figure 2 It is an overall stereoscopic view of the assembly device of an embodiment of the present application.

[0016] Figure 3 It is a partial side view of the assembly device of the embodiment of the present application.

[0017] Figure 4 It is a schematic diagram of the structure of the second transmission mechanism of an embodiment of the present application. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings, but the embodiments described in the utility model are only part of the embodiments of the utility model, rather than all the embodiments.

[0019] The present application provides a smoke exhaust pipe plug assembly device, which is used to Figure 1The plug 12 shown is assembled to the exhaust pipe end 11, and the specific device includes: Figure 2-Figure 3 The first conveying mechanism 21, the second conveying mechanism, the arc clamping plate 23, the guide cylinder 33, the lower pressing block 35, etc. are shown.

[0020] The first conveying mechanism 21 is used to convey the exhaust pipe end 11 to be assembled. The conveyed exhaust pipe end 11 is in an upright state and one end for assembly is facing upward. In the current posture, the upper end of the exhaust pipe end 11 is one end for assembly with the plug 12, and the other end is for assembly with the exhaust pipe body. The second conveying mechanism is arranged above the first conveying mechanism 21 and is used to convey the plug 12 to be assembled. According to the actual layout of the factory area, the conveying directions of the two can be set to the same direction or the opposite direction, as long as the positions at the ends match.

[0021] There is a pair of arc-shaped clamping plates 23, which are arranged at the end of the conveying direction of the first conveying mechanism 21, and are respectively located on both sides of the conveyed exhaust pipe end 11, and are movable and arranged in a direction perpendicular to the conveying direction of the first conveying mechanism 21. Specifically, they can be realized by connecting the movable ends of a horizontal cylinder 24 respectively, and are used to clamp the conveyed exhaust pipe end 11 from both sides. When the exhaust pipe end 11 conveyed at the front is about to reach the clamping position, the arc-shaped clamping plate 23 moves toward the middle to clamp the exhaust pipe end 11 in the final centering position, that is, the position for assembly. At this time, according to the situation, the conveying of the first conveying mechanism 21 can be suspended to facilitate the step-by-step operation.

[0022] The guide cylinder 33 is connected to the end of the second conveying mechanism and is located above the arc clamping plate 23. It is used to receive the transported plug 12 and guide the plug 12 to the upper end of the exhaust pipe end 11 that has been clamped by the arc clamping plate 23. The lower pressing block 35 is arranged above the guide cylinder 33 and is movable in the vertical direction. Specifically, it can be realized by connecting the movable end of a vertical cylinder 36. When the plug 12 falls into the upper end of the exhaust pipe end 11 through the guide cylinder 33, it is pressed down by the lower pressing block 35 to complete the assembly of the plug 12 on the exhaust pipe end 11.

[0023] Optionally, the first conveying mechanism 21 may use a conveyor belt for conveying. Preferably, in order to maintain a relatively straight arrangement of the smoke exhaust pipe ends 11 being conveyed, limit bars 22 may be provided on both sides of the first conveying mechanism 21, and the limit bars 22 may be fixed by other brackets.

[0024] Specifically, as described in the background technology, the plug 12 has a conical protrusion in order to cooperate with the exhaust holes circumferentially of the exhaust pipe end 11 to exhaust and avoid strong wind backflow. Specifically, the plug 12 includes an annular portion and a conical protrusion formed on the annular portion, and the outer diameter of the annular portion is greater than the maximum diameter of the conical protrusion. Based on this structure, the second transmission mechanism may include a pair of spaced guide bars 31, such as Figure 4As shown, the spacing of the guide bar 31 is greater than the maximum diameter of the conical protrusion and smaller than the outer diameter of the annular portion, so that the conical protrusion of the plug 12 is facing downward and hung on the guide bar 31 for transportation. The specific transportation can be pushed and transported in sequence by the pushing force from the rear side.

[0025] Along the conveying direction of the second conveying mechanism, the inner wall of the end of the guide bar 31 is concave outward to form an arc-shaped enlarged diameter section 32. The diameter of the arc-shaped enlarged diameter section 32 is larger than the diameter of the annular portion, so that the plug 12 can fall from between the arc-shaped enlarged diameter sections 32 when it is conveyed here. Because it is a conical protrusion, even if there is a certain position error after the plug 12 falls, it will not affect its cooperation with the upper end of the exhaust pipe end 11. Specifically, as Figure 2-Figure 4 As shown, the guide cylinder 33 is connected to the lower part of the arc-shaped enlarged diameter section 32 and is coaxially arranged with the arc-shaped enlarged diameter section 32. The inner diameter of the guide cylinder 33 is larger than the diameter of the annular portion, which is convenient for guiding the falling plug 12 so that it can fall relatively accurately into the upper end of the clamped smoke exhaust pipe end 11. On this basis, further, the upper part of the guide cylinder 33 has an avoidance hole 34, which is opened on the side of the guide cylinder 33 facing the direction of the plug 12.

[0026] Preferably, Figure 2 , Figure 4 As shown, the top end of the guide cylinder 33 extends upward to form a limit arc stop higher than the arc-shaped expansion section 32 , which is used to limit the plug 12 transported into the arc-shaped expansion section 32 .

[0027] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application.

Claims

1. A smoke exhaust pipe plug assembly device, characterized in that: include: A first conveying mechanism (21) is used to convey the smoke exhaust pipe end head (11) to be assembled, wherein the conveyed smoke exhaust pipe end head (11) is in an upright state with the end for assembly facing upwards; A pair of arc-shaped clamping plates (23) are arranged at the end of the conveying direction of the first conveying mechanism (21) and are movable in a direction perpendicular to the conveying direction of the first conveying mechanism (21) and are used to clamp the end of the conveyed smoke exhaust pipe (11) from both sides; A second conveying mechanism, disposed above the first conveying mechanism (21), for conveying the plug (12) to be assembled; A guide cylinder (33) is connected to the end of the second conveying mechanism and is located above the arc-shaped clamping plate (23), and is used to receive the conveyed plug (12) and guide the plug (12) toward the upper end of the smoke exhaust pipe end (11) clamped by the arc-shaped clamping plate (23); The lower pressing block (35) is arranged above the guide cylinder (33) and is arranged to move in the vertical direction.

2. The smoke exhaust pipe plug assembly device according to claim 1, characterized in that: The plug (12) comprises an annular portion and a conical protrusion formed on the annular portion, wherein the outer diameter of the annular portion is greater than the maximum diameter of the conical protrusion; The second transmission mechanism comprises a pair of spaced guide bars (31), wherein the spacing between the guide bars (31) is greater than the maximum diameter of the conical protrusion and smaller than the outer diameter of the annular portion; Along the conveying direction of the second conveying mechanism, the inner wall of the end of the guide bar (31) is recessed outward to form an arc-shaped enlarged diameter section (32), and the diameter of the arc-shaped enlarged diameter section (32) is greater than the diameter of the annular portion; The guide cylinder (33) is connected to the lower part of the arc-shaped enlarged diameter section (32) and is coaxially arranged with the arc-shaped enlarged diameter section (32). The inner diameter of the guide cylinder (33) is greater than the diameter of the annular portion.

3. The smoke exhaust pipe plug assembly device according to claim 2, characterized in that: The upper portion of the guide cylinder (33) is provided with an avoidance hole (34), and the avoidance hole (34) is opened on one side of the guide cylinder (33) facing the material supply direction of the plug (12).

4. The smoke exhaust pipe plug assembly device according to claim 2, characterized in that: The top end of the guide cylinder (33) extends upward to form a limit arc stop that is higher than the arc-shaped diameter expansion section (32) and is used to limit the plug (12) that is transported into the arc-shaped diameter expansion section (32).

5. The smoke exhaust pipe plug assembly device according to claim 1, characterized in that: Limiting strips (22) are provided on both sides of the first conveying mechanism (21) for aligning the conveying direction of the smoke exhaust pipe end (11) being conveyed.

6. The smoke exhaust pipe plug assembly device according to claim 1, characterized in that: The lower pressing block (35) is connected to the movable end of a vertical cylinder (36).

7. The smoke exhaust pipe plug assembly device according to claim 1, characterized in that: The arc-shaped clamping plates (23) are respectively connected to the movable ends of a horizontal cylinder (24).