Chemical equipment pipeline installation centering mechanism
By designing the centering mechanism of chemical equipment pipeline installation and centering mechanism with collar and positioning rod structures, the problem of difficult flange centering is solved, automatic installation is realized, installation efficiency and accuracy are improved, and workers are simplified.
Patent Information
- Application Number
- CN202421538251.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the installation of chemical equipment pipelines, the flange cannot be fully centered, causing the pipeline to shake when lifted, and the workers need to manually adjust it, which affects the installation efficiency.
Design a pipeline installation centering mechanism for chemical equipment, adopting collar and positioning rod structures, and realize automatic centering and fixing of the pipeline flange by extruding components such as inclined surfaces, slots, clamping blocks, gear rings and motors to ensure that Installation accuracy and stability.
Through the automated collar and positioning rod structure, the pipeline installation process is simplified, the time and effort of manual adjustment is reduced, the installation efficiency and accuracy is improved, the pipeline is swung, and the centering assembly of the flange holes is ensured.
Smart Images

Figure CN222269274U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical equipment pipeline installation, in particular to a chemical equipment pipeline installation centering mechanism. Background Art
[0002] In the chemical industry, a large number of pipelines are required to transport various materials. In the prior art, flanges are generally used as connecting components between two sections of pipelines. Therefore, when installing chemical pipelines, the flanges on the two sections of pipelines need to be aligned and centered for installation between the two flanges.
[0003] When installing chemical pipelines, they are usually lifted and fixed at the installation position by cranes or other lifting equipment. When lifting and installing another pipeline, the flange on the pipeline cannot be guaranteed to be completely aligned with the previous pipeline, and the pipeline will shake when lifted. Therefore, workers have to fix the pipeline by hand, align the flange on the pipeline with the flange on the previous pipeline, and then rotate the pipeline. Only by slowly operating and rotating can the fixing holes on the flanges of the two pipelines be aligned, which is time-consuming and laborious. Summary of the invention
[0004] The utility model aims to provide a chemical equipment pipeline installation centering mechanism to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chemical equipment pipeline installation and centering mechanism, comprising a pipeline, a flange plate fixedly installed at the end of the pipeline, and also comprising a collar, the collar is arranged in an annular shape, there are two collars, the two collars are rotatably connected by an axle pin, the middle part of the collar is sleeved on the outside of the flange plate, a positioning rod is symmetrically and slidably installed on the middle part of one side of the collar, the positioning rod can be arranged through bolt holes in the two flange plates, the inner ring wall of the collar on the side close to the positioning rod is frictionally fixed with the outer wall of the pipeline, the inner ring wall of the collar on the side away from the positioning rod is rotatably connected with the outer wall of the pipeline, one end of one of the collars is fixedly installed with a fixing block, one side of the fixing block is provided with a slot, and one end of the other collar is installed with a clamping block, the clamping block is slidably clamped with the slot, and the inner wall of the end of the collar away from the positioning rod is rotatably installed with a gear ring, and the inner wall of the gear ring is frictionally fixed with the outer wall of the pipeline.
[0006] As a further preferred embodiment of the present technical solution, an inner ring wall on a side of the collar away from the positioning rod is provided with an extrusion slope.
[0007] As a further preferred embodiment of the present technical solution, a fixing plate is fixedly installed on one end of the collar on which the blocking block is installed, a first sliding hole is symmetrically opened in the middle of the fixing plate, a sliding rod is slidably installed inside the first sliding hole, and the end of the sliding rod is fixedly connected to the blocking block, a first extrusion spring is sleeved on the outer side of the end of the sliding rod away from the blocking block, one end of the first extrusion spring is fixedly connected to the fixing plate, the other end of the first extrusion spring is fixedly connected to the end of the sliding rod away from the blocking block, and a first mounting plate is fixedly installed between the ends of the two sliding rods away from the blocking block.
[0008] As a further preferred embodiment of the present technical solution, an extrusion rod is threadedly installed in the middle of the fixing plate, the extrusion rod is aligned with the block, the end of the extrusion rod passes through the first mounting plate and is slidably connected to the first mounting plate, and a knob is fixedly installed on the end of the extrusion rod.
[0009] As a further preferred embodiment of the present technical solution, a second sliding hole is symmetrically opened in the middle of one side of the ring close to the positioning rod, the positioning rod is slidably installed inside the second sliding hole, a second extrusion spring is sleeved on the outside of one end of the positioning rod, one end of the second extrusion spring is fixedly connected to the ring, the other end of the second extrusion spring is fixedly connected to one side of the ring, and a second mounting plate is fixedly installed between the two second extrusion springs.
[0010] As a further preferred embodiment of the present technical solution, one end of the positioning rod away from the second mounting plate is chamfered.
[0011] As a further preferred embodiment of the present technical solution, a motor is fixedly mounted on the side of the collar close to the positioning rod, a driving gear is fixedly mounted on the output end of the motor, a rotating groove is provided on the side of the collar away from the positioning rod, a rotating ring is rotatably mounted inside the rotating groove, a gear ring is fixedly mounted on one side of the rotating ring, and the driving gear is meshingly connected with the gear ring.
[0012] The utility model provides a chemical equipment pipeline installation centering mechanism, which has the following beneficial effects:
[0013] (1) The utility model lifts the pipeline by means of a crane, etc., then puts the sleeve ring on the outer side of the flanges on the two pipelines, and then rotates the sleeve rings relative to each other to close the sleeve rings together to form a circle. At this time, one side of the sleeve ring will squeeze the flange on one end of the previous pipeline, and the extrusion slope on the sleeve ring will squeeze one end of the flange on the pipeline, which is used to control the fixation between the flanges on the two pipelines to prevent swinging between the two pipelines. At this time, the clamping block will slide into the inside of the clamping groove to fix the two sleeve rings. In order to prevent the two sleeve rings from rotating relative to each other, the extrusion rod can be driven to rotate and move in the middle of the fixing plate by turning the knob, which can drive the extrusion rod to squeeze the clamping block and stably fix the clamping block in the clamping groove.
[0014] (2) The utility model drives the driving gear to rotate by controlling the operation of the motor. The meshing of the driving gear and the gear ring drives the rotating ring to rotate inside the rotating groove, thereby driving the gear ring to rotate. Since the inner wall of the gear ring and the outer wall of the pipe are fixed by friction, the pipe is driven to rotate. When the mounting holes on the flanges of the two pipes correspond to each other, the positioning rod is pulled by the second extrusion spring to drive the positioning rod to be inserted into the mounting holes on the flanges of the two pipes, so that the two pipes can be aligned. After that, the bolts are passed through the mounting holes on the flanges. Under the extrusion of the bolt column, the positioning rod is slid out of the mounting holes on the flanges, and the two pipes can be assembled. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;
[0017] Figure 3 It is one of the partial structural schematic diagrams of the utility model;
[0018] Figure 4 It is a schematic diagram of the partial explosion structure of the utility model;
[0019] Figure 5 This is the second schematic diagram of the partial structure of the utility model;
[0020] In the figure: 1. pipeline; 2. flange; 3. collar; 4. positioning rod; 5. fixing block; 6. slot; 7. block; 8. gear ring; 9. extrusion slope; 10. fixing plate; 11. first sliding hole; 12. sliding rod; 13. first extrusion spring; 14. first mounting plate; 15. extrusion rod; 16. knob; 17. second sliding hole; 18. second extrusion spring; 19. second mounting plate; 20. chamfer; 21. motor; 22. driving gear; 23. rotating groove; 24. rotating ring. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0022] The utility model provides a technical solution: Figures 1 to 5As shown, in this embodiment, a chemical equipment pipeline installation and centering mechanism comprises a pipeline 1, a flange 2 is fixedly installed at the end of the pipeline 1, and also comprises a collar 3, the collar 3 is arranged in an annular shape, there are two collars 3, the two collars 3 are rotatably connected by an axle pin, the middle part of the collar 3 is sleeved on the outside of the flange 2, a positioning rod 4 is symmetrically slidably installed in the middle part of one side of the collar 3, the positioning rod 4 can be arranged through the bolt holes in the two flanges 2, the inner ring wall of the side of the collar 3 close to the positioning rod 4 is frictionally fixed with the outer wall of the pipeline 1, the inner ring wall of the side of the collar 3 away from the positioning rod 4 is rotatably connected with the outer wall of the pipeline 1, one end of one of the collars 3 is fixedly installed with a fixing block 5, one side of the fixing block 5 is provided with a slot 6, one end of the other collar 3 is installed with a clamping block 7, the clamping block 7 is slidably clamped with the slot 6, the inner wall of the end of the collar 3 away from the positioning rod 4 is rotatably installed with a gear ring 8, and the inner wall of the gear ring 8 is frictionally fixed with the outer wall of the pipeline 1.
[0023] like Figures 1 to 5 As shown, an extrusion slope 9 is formed on the inner ring wall of the collar 3 away from the positioning rod 4 .
[0024] After the sleeve ring 3 is put on the outside of the pipe 1, the extrusion slope 9 on the sleeve ring 3 will squeeze one end of the flange 2 on the pipe 1 to control the fixation between the flanges 2 on the two pipes 1 to prevent the two pipes 1 from swinging.
[0025] like Figures 1 to 5 As shown, one end of the collar 3 with the block 7 is fixedly installed with a fixing plate 10, and a first sliding hole 11 is symmetrically opened in the middle of the fixing plate 10, and a sliding rod 12 is slidably installed inside the first sliding hole 11, and the end of the sliding rod 12 is fixedly connected to the block 7, and a first extrusion spring 13 is sleeved on the outer side of the end of the sliding rod 12 away from the block 7, one end of the first extrusion spring 13 is fixedly connected to the fixing plate 10, and the other end of the first extrusion spring 13 is fixedly connected to the end of the sliding rod 12 away from the block 7, and a first mounting plate 14 is fixedly installed between the ends of the two sliding rods 12 away from the block 7.
[0026] When the collar 3 is closed, the block 7 will be squeezed by the fixed block 5 first, and at this time the first squeezing spring 13 is in an elongated state. After the collar 3 is closed, the first squeezing spring 13 will pull the slide bar 12 to slide inside the first slide hole 11, and the block 7 will slide into the slot 6 to fix the two collars 3.
[0027] like Figures 1 to 5 As shown, an extrusion rod 15 is threadedly installed in the middle of the fixing plate 10, and the extrusion rod 15 is aligned with the block 7. The end of the extrusion rod 15 passes through the first mounting plate 14 and is slidably connected to the first mounting plate 14. A knob 16 is fixedly installed on the end of the extrusion rod 15.
[0028] When the installation of the collar 3 is unstable, the knob 16 can be turned to drive the extrusion rod 15 to rotate and move in the middle of the fixed plate 10, which can drive the extrusion rod 15 to squeeze the block 7 and stably fix the block 7 inside the slot 6 to prevent the two collars 3 from rotating relative to each other and stably install the collar 3 on the outside of the pipe 1 and the flange 2.
[0029] like Figures 1 to 5 As shown, a second sliding hole 17 is symmetrically opened in the middle of one side of the ring 3 close to the positioning rod 4, and the positioning rod 4 is slidably installed inside the second sliding hole 17. A second extrusion spring 18 is sleeved on the outer side of one end of the positioning rod 4. One end of the second extrusion spring 18 is fixedly connected to the ring 3, and the other end of the second extrusion spring 18 is fixedly connected to one side of the ring 3. A second mounting plate 19 is fixedly installed between the two second extrusion springs 18.
[0030] After driving the pipeline 1 to rotate, the mounting holes on the flanges 2 of the two pipelines 1 will correspond to each other. The second extrusion spring 18 will pull the positioning rod 4 to drive the positioning rod 4 to be inserted into the mounting holes on the flanges 2 of the two pipelines 1, so that the two pipelines 1 can be aligned. Then, the bolts are passed through the mounting holes on the flanges 2, and the positioning rod 4 is slid out of the mounting holes on the flanges 2 under the extrusion of the bolt column, so that the two pipelines 1 can be assembled.
[0031] like Figures 1 to 5 As shown, one end of the positioning rod 4 away from the second mounting plate 19 is provided with a chamfer 20 .
[0032] It is convenient to slide the positioning rod 4 into the mounting hole on the flange 2.
[0033] like Figures 1 to 5 As shown, a motor 21 is fixedly mounted on the side of the collar 3 close to the positioning rod 4, a driving gear 22 is fixedly mounted on the output end of the motor 21, a rotating groove 23 is provided on the side of the collar 3 away from the positioning rod 4, a rotating ring 24 is rotatably mounted inside the rotating groove 23, a gear ring 8 is fixedly mounted on one side of the rotating ring 24, and the driving gear 22 is meshedly connected with the gear ring 8.
[0034] The meshing of the driving gear 22 and the gear ring 8 will drive the rotating ring 24 to rotate inside the rotating groove 23, thereby driving the gear ring 8 to rotate. Since the inner wall of the gear ring 8 and the outer wall of the pipe 1 are fixed by friction, it will be convenient to drive the pipe 1 to rotate.
[0035] The utility model provides a chemical equipment pipeline installation centering mechanism, the specific working principle is as follows:
[0036] When the device is in use, the pipeline 1 is lifted by a crane, etc., and then the pipeline 1 is moved to one end of the previous pipeline 1, and the collar 3 is rotated and sleeved on the outside of the flanges 2 on the two pipelines 1, and then the collar 3 is relatively rotated to put the collars 3 together to form a circle. At this time, one side of the collar 3 will squeeze the flange 2 at one end of the previous pipeline 1, and the extrusion slope 9 on the collar 3 will squeeze one end of the flange 2 on the pipeline 1, which is used to control the fixation between the flanges 2 on the two pipelines 1 to prevent the two pipelines 1 from swinging. In the above process, the ends of the positioning rod 4 are pulled by people. When the collar 3 is closed, the block 7 will be squeezed by the fixed block 5 first, and the first squeezing spring 13 is in an elongated state. After the collar 3 is closed, the slide bar 12 will be pulled by the first squeezing spring 13 to slide inside the first slide hole 11, and the block 7 will be slid into the card slot 6 to fix the two collars 3. In order to prevent the two collars 3 from rotating relative to each other, the squeezing rod 15 can be driven to rotate and move in the middle of the fixed plate 10 by turning the knob 16, which can drive the squeezing rod 15 to squeeze the block 7 and The block 7 is stably fixed inside the card slot 6 to prevent the two rings 3 from rotating relative to each other. At this time, the inner ring wall of the ring 3 close to the positioning rod 4 and the outer wall of the pipe 1 ensure the fixation between the ring 3 and the pipe 1 through friction. The inner wall of the gear ring 8 and the outer wall of the pipe 1 are also fixed through friction. Then the control of the positioning rod 4 is canceled. At this time, the second extrusion spring 18 is in an elongated state. Then the control motor 21 is operated to drive the driving gear 22 to rotate. The meshing of the driving gear 22 and the gear ring 8 will drive the rotating ring 24 to rotate inside the rotating groove 23, and then This drives the gear ring 8 to rotate. Since the inner wall of the gear ring 8 and the outer wall of the pipe 1 are fixed by friction, the pipe 1 will be driven to rotate. When the mounting holes on the flanges 2 of the two pipes 1 correspond to each other, the positioning rod 4 is pulled by the second extrusion spring 18 to drive the positioning rod 4 to be inserted into the mounting holes on the flanges 2 of the two pipes 1, so as to perform the centering operation on the two pipes 1. Then, the bolts are passed through the mounting holes on the flanges 2. Under the extrusion of the bolt column, the positioning rod 4 is slid out of the mounting holes on the flanges 2, so as to perform the assembly operation between the two pipes 1.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chemical equipment pipeline installation and centering mechanism, comprising a pipeline (1), wherein a flange (2) is fixedly mounted at the end of the pipeline (1), characterized in that: It also includes a collar (3), which is arranged in an annular shape. There are two collars (3), and the two collars (3) are rotatably connected via an axle pin. The middle part of the collar (3) is sleeved on the outside of the flange (2). A positioning rod (4) is symmetrically slidably installed in the middle part of one side of the collar (3). The positioning rod (4) can be arranged through bolt holes in the two flanges (2). The inner ring wall of one side of the collar (3) close to the positioning rod (4) is frictionally fixed to the outer wall of the pipe (1). The collar (3) ) is rotatably connected to the outer wall of the pipe (1) on the inner ring wall of the side away from the positioning rod (4), a fixing block (5) is fixedly installed on one end of one of the collars (3), a slot (6) is provided on one side of the fixing block (5), a clamping block (7) is installed on one end of the other collar (3), the clamping block (7) is slidably engaged with the slot (6), and a gear ring (8) is rotatably installed on the inner wall of the end of the collar (3) away from the positioning rod (4), and the inner wall of the gear ring (8) is fixed to the outer wall of the pipe (1) by friction.
2. A chemical equipment pipeline installation centering mechanism according to claim 1, characterized in that: An extrusion slope (9) is formed on the inner ring wall of the sleeve ring (3) at a side away from the positioning rod (4).
3. A chemical equipment pipeline installation centering mechanism according to claim 1, characterized in that: A fixing plate (10) is fixedly installed at one end of the collar (3) on which the clamping block (7) is installed, and a first sliding hole (11) is symmetrically opened in the middle of the fixing plate (10), and a sliding rod (12) is slidably installed inside the first sliding hole (11), and the end of the sliding rod (12) is fixedly connected to the clamping block (7), and a first extrusion spring (13) is sleeved on the outer side of the end of the sliding rod (12) away from the clamping block (7), one end of the first extrusion spring (13) is fixedly connected to the fixing plate (10), and the other end of the first extrusion spring (13) is fixedly connected to the end of the sliding rod (12) away from the clamping block (7), and a first mounting plate (14) is fixedly installed between the ends of the two sliding rods (12) away from the clamping block (7).
4. A chemical equipment pipeline installation centering mechanism according to claim 3, characterized in that: An extrusion rod (15) is threadedly mounted on the middle portion of the fixing plate (10), the extrusion rod (15) being aligned with the clamping block (7), the end of the extrusion rod (15) passing through the first mounting plate (14) and being slidably connected to the first mounting plate (14), and a knob (16) being fixedly mounted on the end of the extrusion rod (15).
5. A chemical equipment pipeline installation centering mechanism according to claim 3, characterized in that: A second sliding hole (17) is symmetrically provided in the middle of one side of the collar (3) close to the positioning rod (4); the positioning rod (4) is slidably mounted inside the second sliding hole (17); a second extrusion spring (18) is sleeved on the outer side of one end of the positioning rod (4); one end of the second extrusion spring (18) is fixedly connected to the collar (3); the other end of the second extrusion spring (18) is fixedly connected to one side of the collar (3); and a second mounting plate (19) is fixedly mounted between the two second extrusion springs (18).
6. A chemical equipment pipeline installation centering mechanism according to claim 5, characterized in that: An end of the positioning rod (4) away from the second mounting plate (19) is provided with a chamfer (20).
7. A chemical equipment pipeline installation centering mechanism according to claim 5, characterized in that: A motor (21) is fixedly mounted on a side of the collar (3) close to the positioning rod (4), a driving gear (22) is fixedly mounted on an output end of the motor (21), a rotating groove (23) is provided on a side of the collar (3) away from the positioning rod (4), a rotating ring (24) is rotatably mounted inside the rotating groove (23), a gear ring (8) is fixedly mounted on one side of the rotating ring (24), and the driving gear (22) is meshingly connected with the gear ring (8).