Water dispersing piece assembling equipment
By designing automated assembly equipment, using vibration disk components and cylinder clamping parts, combined with floating connectors and silicone pressure pads, efficient and fully automatic assembly of water dispersed parts is achieved, solving the problems of low assembly efficiency and product damage in the prior art. , improves production efficiency and assembly accuracy.
Patent Information
- Application Number
- CN202420123406.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-18
AI Technical Summary
In the prior art, the assembly efficiency of water dispersed parts is low and labor cost is high. The semi-automatic assembly efficiency and production capacity fail to meet the shipment needs. The manipulator clamping assembly is not good, which is easy to damage the product.
An automated assembly equipment including a workbench, a rotating disc mechanism, an MCU control system, a rubber shell feeding mechanism, a water-slewing loading pressing mechanism and a sealing ring feeding pressing mechanism are designed, and is clamped by a vibration disk assembly and a cylinder. Components realize automatic clamping and pressing of parts, combining floating connectors and silicone press pads to flexibly pressing to avoid product damage.
It realizes fully automated assembly of water dispersing parts, improves production efficiency and assembly accuracy, has a compact overall structure, avoids product damage, and meets the needs of efficient assembly.
Smart Images

Figure CN222269277U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an automatic assembly device, in particular to a water dispersion component assembly device. Background Art
[0002] like Figure 1 -to Figure 3 As shown, the water dispersion part a includes a black plastic shell a1, a water dispersion sleeve a2 and a sealing ring a3. These three parts need to be assembled. At present, major manufacturers all adopt manual or semi-automatic assembly. The water dispersion sleeve a2 is pressed into the black plastic shell a1, and then the sealing ring a3 is fixed between the water dispersion sleeve a2 and the black plastic shell a1. This manual assembly method not only has high labor costs and low assembly efficiency. Semi-automatic assembly is also adopted at present, but the efficiency and production capacity of semi-automatic assembly cannot meet the shipment demand. In addition, a manipulator is used to clamp the material and directly insert it. The assembly force is not easy to control. There is no flexible assembly structure, which is easy to damage the product. Therefore, an automatic assembly machine is used to improve efficiency and production capacity. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a water-spreading component assembly device with reasonable design, compact structure and high assembly efficiency.
[0004] The technical solution adopted by the utility model is as follows: the utility model comprises a workbench, a rotating disk mechanism is arranged on the workbench, four tooling tools are arranged on the rotating disk mechanism, a plastic shell feeding mechanism, a water-dispersing sleeve feeding and pressing mechanism, a sealing ring feeding and pressing mechanism and a finished product unloading and conveying mechanism are arranged in sequence on the outer edge of the rotating disk mechanism; an MCU control system is also arranged on the workbench, and the rotating disk mechanism, the plastic shell feeding mechanism, the water-dispersing sleeve feeding and pressing mechanism, the sealing ring feeding and pressing mechanism and the finished product unloading and conveying mechanism are all electrically connected to the MCU control system.
[0005] Further, the water jacket feeding and pressing mechanism includes a water jacket vibration disk assembly and a water jacket feeding and pressing assembly located above the water jacket vibration disk assembly, the water jacket vibration disk assembly includes a water jacket vibration disk and a straight vibration guide rail connected to the water jacket vibration disk, the water jacket feeding and pressing assembly includes a first bracket, a transverse cylinder and a transverse carrier connected to the transverse cylinder are arranged at the top lower end of the first bracket, a first slide cylinder and a slide lifting carrier connected to the first slide cylinder are arranged on the side end surface of the transverse carrier, a clamping claw cylinder is arranged at the lower end of the slide lifting carrier, and the clamping claw cylinder The claw cylinder is used to clamp and transfer the water-dispersing sleeve at the end of the straight vibration guide rail to the tooling, and the lower end of the claw cylinder is symmetrically provided with claw arms, and a mounting plate is provided in the middle of the slide lifting plate, and a lower pressure plate is provided below the mounting plate. Guide columns are provided between the mounting plate and both ends of the lower pressure plate, and a floating connector is provided in the middle of the lower pressure plate. A lower pressure cylinder is provided on the mounting plate, and the output shaft of the lower pressure cylinder passes through the mounting plate and is connected to the floating connector. The front end of the lower pressure plate extends between the two claw arms, and a silicone pressure pad is provided in the area where the lower end of the lower pressure plate contacts the product.
[0006] Furthermore, a baffle is provided at the rear end of the straight vibration guide rail, a photoelectric detection sensor is provided on the outer side of the baffle, and a material distribution blocking cylinder is provided at the tail of the straight vibration guide rail.
[0007] Furthermore, the finished product unloading and conveying mechanism includes a finished product unloading robot assembly and a unloading conveyor belt, the finished product unloading robot assembly includes a second bracket, a transverse movement module is provided on the second bracket, a second slide cylinder is provided on the transverse movement module, a finished product clamping cylinder is provided on the second slide cylinder, and the finished product clamping cylinder is used to transfer the finished water-dispersing parts assembled in the tooling to the unloading conveyor belt.
[0008] Furthermore, the plastic shell feeding mechanism includes a plastic shell vibration plate assembly and a plastic shell feeding assembly located above the plastic shell vibration plate assembly, the plastic shell vibration plate assembly is used for automatically arranging and feeding the plastic shells, and the plastic shell feeding assembly is used to clamp and transfer the plastic shells vibrated and fed by the plastic shell vibration plate assembly into the tooling.
[0009] Furthermore, the sealing ring feeding and pressing mechanism includes a sealing ring vibration disk assembly and a sealing ring feeding and pressing assembly located above the sealing ring vibration disk assembly, and the sealing ring feeding and pressing assembly is used to clamp the sealing ring vibrated and loaded by the sealing ring vibration disk assembly and transfer it into the tooling that has been assembled with the water-dispersing sleeve and the plastic shell.
[0010] Furthermore, the unloading conveyor belt includes a unloading bracket, on which a driving motor and a conveying belt connected to the driving motor are arranged, adjustment baffles are arranged at both ends of the conveying belt, and an induction detection switch is arranged at the end of the conveying belt.
[0011] Furthermore, the lower pressure plate includes an integrally formed rectangular plate and a pressed finger plate, the middle portion of the rectangular plate is fixed to the floating connector, the pressed finger plate is located in the middle portion of the rectangular plate, and the pressed finger plate extends between the two clamping claw arms.
[0012] The beneficial effects of the utility model are as follows: 1. A plastic shell feeding mechanism, a water-dispersing sleeve feeding and pressing mechanism, a sealing ring feeding and pressing mechanism and a finished product unloading and conveying mechanism are sequentially arranged on the outer edge of the rotating disk mechanism, so as to realize the automatic feeding of the plastic shell into the tooling, and then transferred to the next station through the rotating disk mechanism, the water-dispersing sleeve feeding and pressing mechanism automatically clamps the water-dispersing sleeve and presses it into the plastic shell, and then transferred to the next station through the rotating disk mechanism, and the sealing ring is automatically clamped and pressed into the rubber sleeve with the water-dispersing sleeve installed through the sealing ring feeding and pressing mechanism. , and finally transfer to the finished product unloading and conveying mechanism to realize automatic unloading, so that the overall structural design is compact, and can automatically realize the fully automatic assembly of the water-scattering parts, thereby improving production efficiency; 2. A downward pressure cylinder is set at the clamping claw cylinder, and the downward pressure cylinder is connected to the lower pressure plate through a floating connector, and the front end of the lower pressure plate extends between the two clamping claw arms, so that the clamping claw cylinder can clamp the water-scattering sleeve to the rubber sleeve, and then press the water-scattering sleeve into the rubber sleeve through the downward pressure cylinder, and the floating connector makes the pressing process have a certain flexibility to avoid damage to the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the water dispersion component;
[0014] Figure 2 This is an exploded view of the water dispersion component;
[0015] Figure 3 It is a cross-sectional view of the water dispersion component;
[0016] Figure 4 It is a structural schematic diagram of the utility model;
[0017] Figure 5 It is a top view of the utility model;
[0018] Figure 6 It is a structural schematic diagram of a water dispersion jacket vibration plate assembly;
[0019] Figure 7 It is a structural schematic diagram of the bulkhead feeding and pressing assembly;
[0020] Figure 8 It is a side view of the bulkhead loading and pressing assembly;
[0021] Fig. 9 It is a schematic diagram of the installation structure of the lifting plate of the slide;
[0022] Fig.10 It is a structural diagram of the finished product unloading robot assembly;
[0023] Fig.11 It is a structural schematic diagram of the unloading conveyor belt. DETAILED DESCRIPTION
[0024] like Figures 1 to 11 As shown, in this embodiment, the utility model includes a workbench 1, on which a rotating disk mechanism 2 is provided, on which four tooling tools 3 are provided, and on the outer edge of the rotating disk mechanism 2, a plastic shell feeding mechanism 4, a water-dispersing sleeve feeding and pressing mechanism 5, a sealing ring feeding and pressing mechanism 6 and a finished product unloading and conveying mechanism 7 are sequentially provided; an MCU control system is also provided on the workbench 1, and the rotating disk mechanism 2, the plastic shell feeding mechanism 4, the water-dispersing sleeve feeding and pressing mechanism 5, the sealing ring feeding and pressing mechanism 6 and the finished product unloading and conveying mechanism 7 are all electrically connected to the MCU control system.
[0025] In this embodiment, the water jacket feeding and pressing mechanism 5 includes a water jacket vibration disk assembly and a water jacket feeding and pressing assembly located above the water jacket vibration disk assembly. The water jacket vibration disk assembly includes a water jacket vibration disk 51 and a straight vibration guide rail 52 connected to the water jacket vibration disk 51. The water jacket feeding and pressing assembly includes a first bracket 53. The top lower end of the first bracket 53 is provided with a transverse cylinder 54 and a transverse carrier plate 55 connected to the transverse cylinder 54. The side end surface of the transverse carrier plate 55 is provided with a first slide cylinder 56 and a slide lifting carrier plate 57 connected to the first slide cylinder 56. The lower end of the slide lifting carrier plate 57 is provided with a clamping claw cylinder 58, and the clamping claw cylinder 58 is used to move the end of the straight vibration guide rail 52 The water-dispersing sleeve a2 is clamped and transferred to the tooling 3, and the lower end of the clamping cylinder 58 is symmetrically provided with clamping arms 59, and a mounting plate 510 is arranged in the middle of the slide lifting plate 57, and a lower pressure plate 511 is arranged below the mounting plate 510, and guide columns 512 are arranged between the mounting plate 510 and both ends of the lower pressure plate 511, and a floating connector 513 is arranged in the middle of the lower pressure plate 511, and a lower pressure cylinder 514 is arranged on the mounting plate 510, and the output shaft of the lower pressure cylinder 514 passes through the mounting plate 510 and is connected with the floating connector 513, and the front end of the lower pressure plate 511 extends between the two clamping arms 59, and a silicone pressure pad 515 is arranged in the area where the lower end of the lower pressure plate 511 contacts the product.
[0026] In this embodiment, a baffle 516 is provided at the rear end of the straight vibration guide rail 52 , a photoelectric detection sensor 517 is provided on the outer side of the baffle 516 , and a material distribution blocking cylinder 518 is provided at the tail of the straight vibration guide rail 52 .
[0027] In this embodiment, the finished product unloading and conveying mechanism 7 includes a finished product unloading robot assembly 71 and a unloading conveyor belt 72. The finished product unloading robot assembly 71 includes a second bracket 711. A transverse movement module 712 is provided on the second bracket 711. A second slide cylinder 713 is provided on the transverse movement module 712. A finished product clamping cylinder 714 is provided on the second slide cylinder 713. The finished product clamping cylinder 714 is used to transfer the finished water-dispersing parts a assembled in the tooling 3 to the unloading conveyor belt 72.
[0028] In this embodiment, the plastic shell feeding mechanism 4 includes a plastic shell vibration disk assembly 41 and a plastic shell feeding assembly 42 located above the plastic shell vibration disk assembly 41, the plastic shell vibration disk assembly 41 is used for automatically arranging and feeding the plastic shell a1, and the plastic shell feeding assembly 42 is used to clamp and transfer the plastic shell a1 vibrated and fed by the plastic shell vibration disk assembly 41 into the tooling tool 3; the plastic shell feeding mechanism 4 of this design is similar in structure to the bulkhead feeding and pressing mechanism 5, except that the plastic shell feeding mechanism 4 directly clamps the plastic shell a1 and places it into the tooling tool 3, so there is no need to install the downward pressure cylinder 514 for pressing, and the clamping claw cylinder 58 can be selected to clamp the plastic shell a1.
[0029] In this embodiment, the sealing ring feeding and pressing mechanism 6 includes a sealing ring vibration disk assembly 61 and a sealing ring feeding and pressing assembly 62 located above the sealing ring vibration disk assembly 61. The sealing ring feeding and pressing assembly 62 is used to clamp and transfer the sealing ring a3 vibrated and loaded by the sealing ring vibration disk assembly 61 into the tooling 3 that has been assembled with the water-dispersing sleeve a2 and the plastic shell a1. The sealing ring feeding and pressing mechanism 6 of this design is similar in structure to the water-dispersing sleeve feeding and pressing mechanism 5, and the clamping claw cylinder 58 can be selected to clamp the sealing ring a3. It can be opened outward by the clamping claw cylinder 58, and the inner ring layer of the sealing ring a3 can be clamped to transfer the sealing ring a3.
[0030] In this embodiment, the unloading conveyor belt 72 includes a unloading bracket 721, on which a driving motor 722 and a conveying belt 723 connected to the driving motor 722 are provided, and adjustment baffles 724 are provided at both ends of the conveying belt 723, and an induction detection switch 725 is provided at the end of the conveying belt 723.
[0031] In this embodiment, the lower pressure plate 511 includes an integrally formed rectangular plate and a pressed finger plate, the middle portion of the rectangular plate is fixed to the floating connector 513 , the pressed finger plate is located in the middle portion of the rectangular plate, and the pressed finger plate extends between the two clamping jaw arms 59 .
[0032] In this embodiment, the working process of the utility model is as follows: the plastic shell is automatically sorted and loaded through the plastic shell vibration disk assembly, and then the plastic shell is clamped and placed in the tooling tool through the plastic shell loading assembly, and then the rotating disk mechanism drives the tooling tool equipped with the plastic shell to move to the next station, and the water-dispersing sleeve vibration disk assembly automatically sorts and loads the materials, and then the water-dispersing sleeve is clamped and placed in the plastic shell and pressed by the water-dispersing sleeve loading and pressing assembly, and then the rotating disk mechanism drives the tooling tool equipped with the plastic shell equipped with the water-dispersing sleeve to move to the next station, and the sealing ring vibration disk assembly automatically sorts and loads the materials, and then the sealing ring is placed and pressed between the water-dispersing sleeve and the plastic shell through the sealing ring loading and pressing assembly, and then the rotating disk mechanism drives the installed water-dispersing parts to be transferred to the finished product unloading conveying mechanism for unloading and transfer.
[0033] The utility model is applied to the technical field of product assembly.
[0034] Although the embodiments of the present invention are described with practical solutions, they do not constitute limitations on the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.
Claims
1. A water-spreading component assembly device, comprising a workbench (1), characterized in that: The workbench (1) is provided with a rotating disk mechanism (2), and four tooling tools (3) are provided on the rotating disk mechanism (2). The outer edge of the rotating disk mechanism (2) is provided with a plastic shell feeding mechanism (4), a water-dispersing sleeve feeding and pressing mechanism (5), a sealing ring feeding and pressing mechanism (6), and a finished product unloading and conveying mechanism (7) in sequence; the workbench (1) is also provided with an MCU control system, and the rotating disk mechanism (2), the plastic shell feeding mechanism (4), the water-dispersing sleeve feeding and pressing mechanism (5), the sealing ring feeding and pressing mechanism (6), and the finished product unloading and conveying mechanism (7) are all electrically connected to the MCU control system.
2. The water dispersion assembly equipment according to claim 1, characterized in that: The water jacket feeding and pressing mechanism (5) comprises a water jacket vibration disk assembly and a water jacket feeding and pressing assembly located above the water jacket vibration disk assembly, the water jacket vibration disk assembly comprises a water jacket vibration disk (51) and a vertical vibration guide rail (52) connected to the water jacket vibration disk (51), the water jacket feeding and pressing assembly comprises a first bracket (53), the top lower end of the first bracket (53) is provided with a transverse cylinder (54) and a transverse carrier (55) connected to the transverse cylinder (54), the side end surface of the transverse carrier (55) is provided with a first slide cylinder (56) and a slide lifting carrier (57) connected to the first slide cylinder (56), the lower end of the slide lifting carrier (57) is provided with a clamping claw cylinder (58), the clamping claw cylinder (58) is used to clamp the water jacket (a2) at the end of the vertical vibration guide rail (52) The product is held and transferred to the tooling (3), the lower end of the clamping cylinder (58) is symmetrically provided with clamping arms (59), the middle part of the slide lifting plate (57) is provided with a mounting plate (510), a lower pressure plate (511) is provided below the mounting plate (510), guide columns (512) are provided between the mounting plate (510) and the two ends of the lower pressure plate (511), a floating connector (513) is provided in the middle part of the lower pressure plate (511), a lower pressure cylinder (514) is provided on the mounting plate (510), the output shaft of the lower pressure cylinder (514) passes through the mounting plate (510) and is connected to the floating connector (513), the front end of the lower pressure plate (511) extends between the two clamping arms (59), and the lower end of the lower pressure plate (511) is provided with a silicone pressure pad (515) in the area in contact with the product.
3. The water dispersion assembly equipment according to claim 2, characterized in that: A baffle (516) is provided at the rear end of the straight vibration guide rail (52), a photoelectric detection sensor (517) is provided on the outer side of the baffle plate (516), and a material distribution blocking cylinder (518) is provided at the tail of the straight vibration guide rail (52).
4. The water dispersion assembly equipment according to claim 1, characterized in that: The finished product unloading and conveying mechanism (7) comprises a finished product unloading robot assembly (71) and an unloading conveyor belt (72); the finished product unloading robot assembly (71) comprises a second bracket (711); a transverse module (712) is arranged on the second bracket (711); a second slide cylinder (713) is arranged on the transverse module (712); a finished product clamping cylinder (714) is arranged on the second slide cylinder (713); the finished product clamping cylinder (714) is used to transfer the finished product of the water-spreading component (a) assembled in the tooling tool (3) to the unloading conveyor belt (72).
5. The water dispersion assembly equipment according to claim 1, characterized in that: The plastic shell feeding mechanism (4) comprises a plastic shell vibration disk assembly (41) and a plastic shell feeding assembly (42) located above the plastic shell vibration disk assembly (41); the plastic shell vibration disk assembly (41) is used for automatically arranging and feeding plastic shells (a1); and the plastic shell feeding assembly (42) is used for clamping and transferring the plastic shells (a1) vibrated and fed by the plastic shell vibration disk assembly (41) into the tooling tool (3).
6. The water dispersion assembly equipment according to claim 1, characterized in that: The sealing ring feeding and pressing mechanism (6) comprises a sealing ring vibration disk assembly (61) and a sealing ring feeding and pressing assembly (62) located above the sealing ring vibration disk assembly (61), wherein the sealing ring feeding and pressing assembly (62) is used to clamp and transfer the sealing ring (a3) vibrated and fed by the sealing ring vibration disk assembly (61) into the tooling (3) on which the water dispersion jacket (a2) and the plastic shell (a1) have been assembled.
7. The water dispersion assembly equipment according to claim 4, characterized in that: The unloading conveyor belt (72) comprises an unloading bracket (721), on which a driving motor (722) and a conveying belt (723) connected to the driving motor (722) are arranged, and at both ends of the conveying belt (723) there are arranged adjustment baffles (724), and at the end of the conveying belt (723) there is arranged an induction detection switch (725).
8. The water dispersion assembly equipment according to claim 2, characterized in that: The lower pressing plate (511) comprises an integrally formed rectangular plate and a pressed finger plate, the middle portion of the rectangular plate is fixed to the floating connector (513), the pressed finger plate is located in the middle portion of the rectangular plate, and the pressed finger plate extends between the two clamping jaw arms (59).