Compacting machine
By introducing vibration and buffering mechanisms into the compactor, the motor drives the rotary shaft and pulley to generate vibration, and the expansion rod and buffering spring provide buffering force, the problems of uneven force and excessive pressure in the compactor are solved. The raw materials are uniform and flat and safely compacted.
Patent Information
- Application Number
- CN202420791581.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-17
AI Technical Summary
During the process of compressing raw materials, existing sealing machines have problems such as uneven force and excessive pressure, resulting in damage, and lack of flattening and buffering devices.
A compactor including bottom plate, side plate, top plate, auxiliary assembly and compactor assembly is designed. It uses vibration components and buffer components to drive the shaft and pulley through the motor to drive the vibrating block to generate vibration, level the raw materials, and pass through the telescopic rod and The cushioning spring provides cushioning force to prevent excessive pressure.
The uniform stress and flattening of the raw materials are achieved, and damage caused by excessive pressure during the compression process is avoided, and the molding quality of the raw materials is improved.
Smart Images
Figure CN222270663U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refractory material production, in particular to a compacting machine. Background Art
[0002] The compactor, also known as industrial compactor or densifier, is a supporting equipment for the ball press. It can pre-exhaust and compact the loose materials that are difficult to structure, so that the materials can be well compacted and formed after entering the ball press. The compactor series includes two-roller compactor and four-roller compactor.
[0003] The compactors currently on the market have certain defects. Generally, the raw materials are poured into the device in a concentrated manner, resulting in the raw materials being in a piled-up state. Ordinary compactors do not have a device that can flatten the raw materials, resulting in uneven force on the raw materials during compaction, affecting their subsequent use. At the same time, there is no buffer device during the compaction process, resulting in damage when the pressure is too high. Utility Model Content
[0004] The utility model aims to provide a compacting machine, which can generate vibration to make the raw materials flat and evenly stressed, and has a mobile buffer force during compacting to prevent damage caused by excessive pressure.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a compacting machine, comprising a bottom plate, a side plate, and a top plate, wherein the side plate is fixedly mounted on one end of the surface of the bottom plate, the top plate is fixedly mounted on the top of the side plate, an auxiliary component is arranged on the top of the bottom plate, and a compacting component is arranged on the top of the top plate.
[0006] Preferably, the auxiliary component includes: a buffer component, which is arranged on the top of the bottom plate; and a vibration component, which is arranged directly above the buffer component.
[0007] Preferably, the buffer component includes: a support plate fixedly mounted on the top of the base plate; and a telescopic rod 1 symmetrically mounted on the top of the base plate.
[0008] Preferably, the telescopic rod 1 is arranged inside the support plate, the outer wall of the telescopic rod 1 is sleeved with a buffer spring, the telescopic end of the telescopic rod 1 is fixedly installed with a connecting block, one end of the buffer spring is fixedly connected to the surface of the bottom plate, the other end of the buffer spring is fixedly connected to the bottom of the connecting block, and the connecting block is slidably connected to the support plate.
[0009] Preferably, the vibration component includes: a compacting bottom box, fixedly mounted on the top of the connecting block; a motor 1, fixedly mounted on one side of the compacting bottom box; and a rotating shaft, disposed inside the compacting bottom box.
[0010] Preferably, the inner walls of the compacting bottom box are respectively provided with slide grooves, and the slide grooves provided in the compacting bottom box are slidably connected to the material box through slide rods, and handles are fixedly installed on both sides of the material box. There are two groups of rotating shafts, one end of the rotating shaft is rotatably connected to one side of the inner wall of the compacting bottom box through a bearing, and the other end of the rotating shaft passes through the other side of the inner wall of the compacting bottom box and extends to the outside of the compacting bottom box, and the fixed sleeve is provided with a pulley, and the other end of one of the rotating shafts is fixedly connected to the output end of motor one, and the pulleys are movably connected through belts, and the outer wall fixed sleeve of the rotating shaft is provided with a vibration block.
[0011] Preferably, the compression assembly includes: a second motor fixedly mounted on the top of the top plate; a connecting tube rotatably connected to the inside of the top plate via a bearing; and a second telescopic rod symmetrically mounted on the bottom of the top plate.
[0012] Preferably, the output end of the motor 2 is fixedly connected to the gear 1 through a short shaft, the outer wall of the connecting tube is fixedly sleeved with the gear 2, the gear 2 is meshingly connected with the gear 1, the internal thread of the connecting tube is connected to a threaded rod, the top of the threaded rod is fixedly installed with a limiting plate, the bottom end of the threaded rod is fixedly installed with a compression plate, the top two ends of the compression plate are respectively fixedly connected to the telescopic ends of the telescopic rod 2, and the compression plate is engaged with the inside of the material box.
[0013] The utility model provides a compacting machine, which has the following beneficial effects:
[0014] (1) The utility model drives one of the rotating shafts to rotate through a motor, and the rotating shaft drives one of the pulleys to rotate. The pulley drives another set of pulleys and the rotating shaft to rotate through a belt. When the two rotating shafts rotate, the vibration block is driven to rotate. When the vibration block rotates, the protruding part will cause the material box to slide upward. When the protruding part leaves the material box, the material box will slide downward, so that the device can generate vibration, flatten the raw materials, and prevent uneven force during the compaction process.
[0015] (2) The utility model drives the vibration component to move downward through the connection block under pressure, and at the same time drives the telescopic rod 1 and the buffer spring to contract, thereby generating a buffer. When there is no pressure, the buffer spring moves the telescopic rod 1, the connection block and the vibration component to return to their original positions, thereby achieving a buffer force for movement of the device, thereby preventing damage caused by excessive pressure during the compaction process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a structural view of the compression assembly of the utility model;
[0018] Figure 3 This is a cross-sectional view of the auxiliary component structure of the utility model;
[0019] Figure 4 This is an exploded view of the vibration component structure of the utility model.
[0020] In the figure: 1 bottom plate, 2 side plates, 3 top plate, 4 auxiliary components, 5 compaction components;
[0021] 41 buffer component, 411 support plate, 412 telescopic rod 1, 413 buffer spring, 414 connection block;
[0022] 42 vibration component, 421 compaction bottom box, 422 material box, 423 slide bar, 424 handle, 425 motor 1, 426 rotating shaft, 427 pulley, 428 belt, 429 vibration block;
[0023] 511 motor 2, 512 gear 1, 513 connecting tube, 514 gear 2, 515 threaded rod, 516 limit plate, 517 compression plate, 518 telescopic rod 2. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0026] Example 1
[0027] A preferred embodiment of a compacting machine provided by the utility model is as follows Figure 1-4As shown: a compacting machine, comprising a bottom plate 1, a side plate 2, and a top plate 3, wherein the side plate 2 is fixedly mounted on one end of the surface of the bottom plate 1, the top plate 3 is fixedly mounted on the top of the side plate 2, an auxiliary component 4 is arranged on the top of the bottom plate 1, and a compacting component 5 is arranged on the top of the top plate 3, wherein the auxiliary component 4 comprises: a buffer component 41, arranged on the top of the bottom plate 1; and a vibration component 42, arranged just above the buffer component 41. The buffer component 41 comprises: a support plate 411, fixedly mounted on the top of the bottom plate 1; a telescopic rod 412, symmetrically mounted on the top of the bottom plate 1; the telescopic rod 412 is arranged inside the support plate 411, a buffer spring 413 is sleeved on the outer wall of the telescopic rod 412, a connecting block 414 is fixedly mounted on the telescopic end of the telescopic rod 412, one end of the buffer spring 413 is fixedly connected to the surface of the bottom plate 1, and the other end of the buffer spring 413 is fixedly connected to the bottom of the connecting block 414, and the connecting block 414 is slidably connected to the support plate 411.
[0028] Furthermore, in the embodiment, the vibration component 42 is driven downward by the connection block 414 under pressure, and at the same time drives the telescopic rod 1 412 and the buffer spring 413 to contract to generate buffering. After there is no pressure, the buffer spring 413 drives the telescopic rod 1 412, the connection block 414 and the vibration component 42 to return to their original positions.
[0029] Example 2
[0030] Based on Example 1, a preferred embodiment of a compacting machine provided by the present invention is as follows: Figure 1-4 As shown: the vibration component 42 includes: a compacting bottom box 421, fixedly mounted on the top of the connecting block 414; a motor 425, fixedly mounted on one side of the compacting bottom box 421; a rotating shaft 426, arranged inside the compacting bottom box 421; the inner walls of the compacting bottom box 421 are respectively provided with slide grooves, and the slide grooves provided in the compacting bottom box 421 are slidably connected to the material box 422 through the slide rod 423, and handles 424 are fixedly mounted on both sides of the material box 422, and there are two groups of rotating shafts 426, one end of the rotating shaft 426 is rotatably connected to one side of the inner wall of the compacting bottom box 421 through a bearing, and the other end of the rotating shaft 426 passes through the other side of the inner wall of the compacting bottom box 421 and extends to the outside of the compacting bottom box 421, and a fixed sleeve is provided with a pulley 427, the other end of one of the rotating shafts 426 is fixedly connected to the output end of the motor 425, and the pulleys 427 are movably connected through a belt 428, and the outer wall of the rotating shaft 426 is fixedly sleeved with a vibration block 429.
[0031] Furthermore, in the embodiment, the slide bar 423 is aligned with the slide groove provided in the compacting bottom box 421, the material box 422 is placed inside the compacting bottom box 421, the raw materials are poured into the material box 422, and the motor 425 is started. The motor 425 drives one of the rotating shafts 426 to rotate, and the rotating shaft 426 drives one of the pulleys 427 to rotate. The pulley 427 drives another set of pulleys 427 and the rotating shaft 426 to rotate through the belt 428. When the two rotating shafts 426 rotate, they drive the vibration block 429 to rotate. When the vibration block 429 rotates, the protruding part will cause the material box 422 to slide upward. When the protruding part leaves the material box 422, the material box 422 will slide downward to form vibration.
[0032] Example 3
[0033] On the basis of embodiments 1 and 2, a preferred embodiment of a compacting machine provided by the present invention is as follows: Figure 1-4 As shown, the compression assembly 5 includes: a second motor 511, which is fixedly mounted on the top of the top plate 3; a connecting tube 513, which is rotatably connected to the inside of the top plate 3 through a bearing; and a second telescopic rod 518, which is symmetrically mounted on the bottom of the top plate 3. The output end of the second motor 511 is fixedly connected to the first gear 512 through a short shaft, and the outer wall of the connecting tube 513 is fixedly sleeved with a second gear 514, which is meshedly connected with the first gear 512. The internal thread of the connecting tube 513 is connected to a threaded rod 515, and the top of the threaded rod 515 is fixedly mounted with a limit plate 516, and the bottom of the threaded rod 515 is fixedly mounted with a compression plate 517, and the top two ends of the compression plate 517 are respectively fixedly connected to the telescopic ends of the second telescopic rod 518, and the compression plate 517 is engaged with the inside of the material box 422.
[0034] Furthermore, in the embodiment, by starting motor 2 511, motor 2 511 drives gear 1 512 to rotate, and when gear 1 512 rotates, it drives connecting tube 513 to rotate through gear 2 514, and when connecting tube 513 rotates, threaded rod 515 connected by thread drives compression plate 517 to move downward, so that compression plate 517 is engaged with the inside of material box 422 to compress the raw materials. Since a limiting plate 516 is installed on the top of threaded rod 515, threaded rod 515 will not separate from connecting tube 513, and compression plate 517 drives telescopic rod 2 518 to extend.
[0035] When in use, first align the slide bar 423 with the slide groove provided in the compacting bottom box 421, place the material box 422 inside the compacting bottom box 421, pour the raw materials into the material box 422, start the motor 1 425, the motor 1 425 drives one of the rotating shafts 426 to rotate, the rotating shaft 426 drives one of the pulleys 427 to rotate, the pulley 427 drives another set of pulleys 427 and the rotating shaft 426 to rotate through the belt 428, and the two rotating shafts 426 rotate and drive the vibration block 429 to rotate. When the vibration block 429 rotates, the protruding part will make the material box 422 slide upward, and when the protruding part leaves the material box 422, the material box 422 will slide downward, forming vibration, so that the raw materials in the material box 422 become flat, which is convenient for compacting. When the raw materials are flat, start the motor 2 511, and the motor 2 511 moves the gear When the wheel 1 512 rotates, the gear 1 512 rotates and drives the connecting tube 513 to rotate through the gear 2 514. When the connecting tube 513 rotates, the threaded rod 515 connected by thread drives the compacting plate 517 to move downward, so that the compacting plate 517 is engaged with the inside of the material box 422 to compact the raw materials. Since the limit plate 516 is installed on the top of the threaded rod 515, the threaded rod 515 will not separate from the connecting tube 513. At the same time, the compacting plate 517 drives the telescopic rod 2 518 to extend. The telescopic rod 2 518 also makes the pressing of the compacting plate 517 uniform. The connecting block 414 under pressure will drive the vibration component 42 to move downward, and at the same time drive the telescopic rod 1 412 and the buffer spring 413 to contract to generate buffering. After there is no pressure, the buffer spring 413 moves the telescopic rod 1 412, the connecting block 414 and the vibration component 42 to return to their original positions.
[0036] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A compacting machine, comprising a bottom plate (1), a side plate (2), and a top plate (3), characterized in that: The side plate (2) is fixedly mounted on one end of the surface of the bottom plate (1), the top plate (3) is fixedly mounted on the top of the side plate (2), an auxiliary component (4) is arranged on the top of the bottom plate (1), and a compression component (5) is arranged on the top of the top plate (3).
2. A compacting machine according to claim 1, characterized in that: The auxiliary component (4) comprises: A buffer component (41) is arranged on the top of the bottom plate (1); The vibration component (42) is arranged directly above the buffer component (41).
3. A compacting machine according to claim 2, characterized in that: The buffer component (41) comprises: A support plate (411) is fixedly mounted on the top of the base plate (1); Telescopic rod 1 (412) is symmetrically mounted on the top of the bottom plate (1).
4. A compacting machine according to claim 3, characterized in that: The telescopic rod (412) is arranged inside the support plate (411); a buffer spring (413) is sleeved on the outer wall of the telescopic rod (412); a connecting block (414) is fixedly installed on the telescopic end of the telescopic rod (412); one end of the buffer spring (413) is fixedly connected to the surface of the bottom plate (1); the other end of the buffer spring (413) is fixedly connected to the bottom of the connecting block (414); and the connecting block (414) is slidably connected to the support plate (411).
5. A compacting machine according to claim 2, characterized in that: The vibration component (42) comprises: A compacting bottom box (421) is fixedly mounted on the top of the connecting block (414); Motor 1 (425) is fixedly mounted on one side of the compacting bottom box (421); The rotating shaft (426) is arranged inside the compacting bottom box (421).
6. A compacting machine according to claim 5, characterized in that: The inner wall of the compacting bottom box (421) is provided with sliding grooves, and the sliding grooves provided in the compacting bottom box (421) are slidably connected to the material box (422) through sliding rods (423), and handles (424) are fixedly installed on both sides of the material box (422). There are two groups of rotating shafts (426), one end of the rotating shaft (426) is rotatably connected to one side of the inner wall of the compacting bottom box (421) through a bearing, and the other end of the rotating shaft (426) passes through the other side of the inner wall of the compacting bottom box (421) and extends to the outside of the compacting bottom box (421), and a fixed sleeve is provided with a pulley (427), and the other end of one of the rotating shafts (426) is fixedly connected to the output end of motor 1 (425), and the pulleys (427) are movably connected through belts (428), and the outer wall fixed sleeve of the rotating shaft (426) is provided with a vibration block (429).
7. A compacting machine according to claim 1, characterized in that: The compression assembly (5) comprises: Motor 2 (511), fixedly mounted on the top of the top plate (3); A connecting cylinder (513), wherein the connecting cylinder (513) is rotatably connected to the interior of the top plate (3) via a bearing; The second telescopic rod (518) is symmetrically mounted on the bottom of the top plate (3).
8. A compacting machine according to claim 7, characterized in that: The output end of the motor 2 (511) is fixedly connected to the gear 1 (512) via a short shaft, the outer wall of the connecting tube (513) is fixedly sleeved with the gear 2 (514), the gear 2 (514) and the gear 1 (512) are meshingly connected, the internal thread of the connecting tube (513) is connected to a threaded rod (515), the top end of the threaded rod (515) is fixedly installed with a limiting plate (516), the bottom end of the threaded rod (515) is fixedly installed with a compression plate (517), the top two ends of the compression plate (517) are respectively fixedly connected to the telescopic end of the telescopic rod 2 (518), and the compression plate (517) is engaged with the inside of the material box (422).