Cooling mechanism for EPS foam product production

By designing auxiliary mechanisms and drive components in the EPS foam product production cooling mechanism to provide support and clamping structures, the problem of easy damage and shaking of the foam board during cooling is solved, and the stable and uniform cooling of the foam board is achieved.

CN222271026UActive Publication Date: 2024-12-31CHANGSHA SHUNYI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421142336.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2024-12-31
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing EPS foam plate cooling mechanism is prone to damage the conveyor belt when placing the foam plate, and the foam plate is easily shaken due to its light weight and lacks stability.

Method used

A cooling mechanism including a frame, auxiliary mechanism and drive assembly is designed to provide stable support through a support shaft, a support spring, a guard plate and a clamping shaft, and to drive the conveyor belt movement through a drive motor, adjusting with a support rod and a adjustment groove. Height, combine the top and bottom blower for uniform cooling.

Benefits of technology

Effectively prevent the foam board from shaking, reduce damage to the conveyor belt, and achieve uniform cooling of the foam board, improving cooling efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling mechanism for EPS (Expandable Polystyrene) foam product production, which belongs to the technical field of EPS foam cooling and comprises a rack, a conveying belt is arranged in the middle of the rack, an auxiliary mechanism is arranged between the racks, a driving component is arranged at one end of the rack, a supporting component is arranged at the bottom of the rack, and the conveying belt is arranged at the other end of the rack. Buffering provided by the supporting springs cannot cause rigid impact, meanwhile, the protective plates on the two sides are installed on the rack, the clamping plates on the two sides clamp the two sides of the foam board under driving of the clamping shafts, the foam board is prevented from shaking, the height of the first supporting rod and the second supporting rod at the bottom can be determined through bolts, and better use is facilitated; and meanwhile, the blowing plate at the top and the blowing device body at the bottom can cool the foam plate on the conveying belt, then the height of the conveying belt above can be adjusted under the driving of the lifting motor, and the distance between the blowing plate above and the foam plate is adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of EPS foam cooling, in particular to a cooling mechanism used in the production of EPS foam products. Background Art

[0002] EPS foam undergoes a foaming and expansion process at high temperatures to form a porous foam structure. After the foaming is completed, timely cooling helps stabilize the foam structure to prevent it from continuing to expand or deform, thereby maintaining the desired shape and size. The cooling process also helps the EPS foam to solidify, giving it better physical properties such as strength, hardness and durability.

[0003] The existing cooling device has a fixed air outlet of the exhaust pipe, which cannot be adjusted to evenly cool the foam board. Moreover, when the foam board is placed on the conveyor belt, the bottom of the foam board faces downward, which makes it impossible to evenly cool the bottom of the foam board.

[0004] The existing patent (publication number: CN220331748U) is a cooling mechanism for the production of EPS foam boards, which is additionally provided with a blowing device. The inclined member and the connecting rod installed thereon are driven to rotate by a motor. The connecting rod performs an inclined circular motion as the inclined member rotates, which can drive the universal ball and the blowing disk connected thereto to swing, so that the cold air on the refrigeration device can be evenly blown to the foam board, and the foam board can be evenly cooled. An adjusting device is additionally provided. By installing an air outlet plate on the top of the refrigeration device, the cold air of the refrigeration device can be blown from the through hole to the bottom of the foam board with the help of the air outlet hole, and the bottom of the foam board is cooled and cooled, thereby avoiding uneven local cooling of the foam board. The air outlet volume of the air outlet can be adjusted by sliding the adjusting plate on the air outlet plate, which is convenient for adapting to the cooling of foam boards of different sizes and saving energy consumption.

[0005] In view of the above problems, the existing patents provide solutions, but the existing foam board cooling mechanism directly places the preheated foam board on the conveyor belt, which is easy to damage the conveyor belt. At the same time, the foam board itself lacks stability and may shake due to its light weight.

[0006] To this end, a cooling mechanism for producing EPS foam products is proposed. Utility Model Content

[0007] The utility model aims to provide a cooling mechanism for the production of EPS foam products, which can solve the problem that the existing foam board cooling mechanism directly places the preheated foam board on the conveyor belt, which is easy to damage the conveyor belt, and lacks stability for the foam board itself, and may shake due to the light weight of the foam board.

[0008] To achieve the above object, the utility model provides the following technical solutions: a cooling mechanism for the production of EPS foam products, comprising a frame, a conveyor belt is arranged in the middle of the frame, an auxiliary mechanism is arranged between the frames, a driving assembly is arranged at one end of the frame, and a supporting assembly is arranged at the bottom of the frame;

[0009] The auxiliary mechanism includes a support shaft, a support spring, a guard plate, a clamping shaft and a clamping plate. One end of the support shaft is fixedly arranged on the surface of the conveyor belt, the support spring is sleeved on the support shaft, one end of the guard plate is arranged on the top end of the frame, the clamping shaft is arranged in the guard plate and can telescope inside the guard plate, and the clamping plate is fixedly arranged on one end of the clamping shaft.

[0010] Preferably, the driving assembly includes a support plate, a driving motor, an output shaft and a pulley, one end of the support plate is fixedly arranged on one side of the frame, the driving motor is fixedly arranged on the support plate, one end of the output shaft is fixedly arranged on the output end of the driving motor, and the pulley is arranged on the output shaft and rotatably arranged between the frames on both sides.

[0011] Preferably, the support assembly includes a first support rod, a second support rod and an adjustment slot, one end of the first support rod is fixedly arranged at the bottom of the frame, one end of the second support rod is arranged at the other end of the first support rod, and the adjustment slot is opened on the sides of the first support rod and the second support rod.

[0012] Preferably, a movable groove is provided on the side of the frame, a mounting seat is provided inside the movable groove, and a refrigeration device body is provided on the mounting seat.

[0013] Preferably, a motor plate is fixedly arranged at the bottom of the frame, a lifting motor is fixedly arranged on the motor plate, and an output end of the lifting motor is connected to the bottom of the refrigeration device body.

[0014] Preferably, a conveying pipe is provided on the top of the refrigeration device body, and a blowing plate is fixedly provided on one end of the conveying pipe, and the blowing plate is located above the conveyor belt.

[0015] Preferably, a blowing device body is fixedly arranged between the racks, and the blowing device body is located between the conveyor belts and is connected to the refrigeration device body through a conveying pipe.

[0016] Preferably, the surface of the conveyor belt is provided with air holes, and the air holes are evenly arranged on the surface of the conveyor belt.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. This application places the foam board on the support shaft by setting up an auxiliary mechanism. The buffer provided by the support spring will not cause rigid impact. At the same time, the guard plates on both sides are installed on the frame. The clamping plates on both sides clamp the two sides of the foam board under the drive of the clamping shaft to prevent the foam board from shaking.

[0019] 2. The present application sets a driving assembly. Driven by a driving motor, the pulley can drive the upper conveyor belt to move continuously. Then, the height of the first support rod and the second support rod at the bottom can be determined by bolts, which is convenient for better use. At the same time, the blowing plate at the top and the blowing device body at the bottom can cool the foam board on the conveyor belt. Then, driven by the lifting motor, the height of the upper conveyor belt and the distance between the upper blowing plate and the foam board can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is the overall structural view of the utility model;

[0022] Figure 2 This is the overall structural view of the utility model;

[0023] Figure 3 This is the overall structural view of the utility model;

[0024] Figure 4 It is the overall partial structural view of the utility model;

[0025] Figure 5 It is an overall partial structural view of the utility model.

[0026] Description of reference numerals:

[0027] 1. Frame; 2. Conveyor belt; 3. Auxiliary mechanism; 4. Driving assembly; 5. Support assembly; 301. Support shaft; 302. Support spring; 303. Guard plate; 304. Clamping shaft; 305. Clamping plate; 401. Support plate; 402. Drive motor; 403. Output shaft; 404. Pulley; 501. First support rod; 502. Second support rod; 503. Adjustment slot; 6. Moving slot; 7. Mounting seat; 8. Refrigeration device body; 9. Motor plate; 10. Lifting motor; 11. Conveying pipe; 12. Blowing plate; 13. Blowing device body; 14. Air vent. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figures 1 to 5 , the utility model provides a technical solution:

[0030] A cooling mechanism for producing EPS foam products, comprising a frame 1, a conveyor belt 2 is arranged in the middle of the frame 1, an auxiliary mechanism 3 is arranged between the frames 1, a driving assembly 4 is arranged at one end of the frame 1, and a supporting assembly 5 is arranged at the bottom of the frame 1;

[0031] The auxiliary mechanism 3 includes a support shaft 301, a support spring 302, a guard plate 303, a clamping shaft 304 and a clamping plate 305. One end of the support shaft 301 is fixedly arranged on the surface of the conveyor belt 2, the support spring 302 is sleeved on the support shaft 301, one end of the guard plate 303 is arranged at the top end of the frame 1, the clamping shaft 304 is arranged in the guard plate 303 and can telescope inside the guard plate 303, and the clamping plate 305 is fixedly arranged at one end of the clamping shaft 304.

[0032] By setting up an auxiliary mechanism 3 including a support shaft 301, a support spring 302, a guard plate 303, a clamping shaft 304 and a clamping plate 305, the foam board is placed on the support shaft 301 when in use, and the buffer provided by the support spring 302 will not cause rigid impact. At the same time, the guard plates 303 on both sides are installed on the frame 1, and the clamping plates 305 on both sides clamp the two sides of the foam board under the drive of the clamping shaft 304 to prevent the foam board from shaking.

[0033] Specifically, Figure 2 As shown, the driving assembly 4 includes a support plate 401, a driving motor 402, an output shaft 403 and a pulley 404, one end of the support plate 401 is fixedly arranged on one side of the frame 1, the driving motor 402 is fixedly arranged on the support plate 401, one end of the output shaft 403 is fixedly arranged on the output end of the driving motor 402, and the pulley 404 is arranged on the output shaft 403 and rotatably arranged between the frames 1 on both sides.

[0034] Specifically, Figure 2As shown, the support assembly 5 includes a first support rod 501, a second support rod 502 and an adjustment slot 503, one end of the first support rod 501 is fixedly arranged at the bottom of the frame 1, one end of the second support rod 502 is arranged at the other end of the first support rod 501, and the adjustment slot 503 is opened on the sides of the first support rod 501 and the second support rod 502.

[0035] Specifically, Figure 1 As shown, a movable groove 6 is provided on the side of the frame 1 , a mounting seat 7 is provided inside the movable groove 6 , and a refrigeration device body 8 is provided on the mounting seat 7 .

[0036] Specifically, Figure 1 As shown, a motor plate 9 is fixedly arranged at the bottom of the frame 1 , a lifting motor 10 is fixedly arranged on the motor plate 9 , and an output end of the lifting motor 10 is connected to the bottom of the refrigeration device body 8 .

[0037] Specifically, Figure 1 As shown, a conveying pipe 11 is arranged on the top of the refrigeration device body 8 , and a blowing plate 12 is fixedly arranged at one end of the conveying pipe 11 , and the blowing plate 12 is located above the conveyor belt 2 .

[0038] Specifically, Figure 2 As shown, a blowing device body 13 is fixedly arranged between the racks 1 , and the blowing device body 13 is located between the conveyor belts 2 and is connected to the refrigeration device body 8 through the conveying pipe 11 .

[0039] Specifically, Figure 1 As shown, the surface of the conveyor belt 2 is provided with air holes 14 , and the air holes 14 are evenly arranged on the surface of the conveyor belt 2 .

[0040] By setting up the driving component 4, under the drive of the driving motor 402, the pulley 404 can drive the upper conveyor belt 2 to move continuously, and then the first support rod 501 and the second support rod 502 at the bottom can be adjusted to each other, and the height between the first support rod 501 and the second support rod 502 is determined by bolts to facilitate better use. At the same time, the top blowing plate 12 and the bottom blowing device body 13 can cool the foam board on the conveyor belt 2, and then under the drive of the lifting motor 10, the height of the upper conveyor belt 2 can be adjusted, and the distance between the upper blowing plate 12 and the foam board can be adjusted.

[0041] By adopting the above technical solution, the problem that the existing foam board cooling mechanism directly places the preheated foam board on the conveyor belt 2, which is easy to cause damage to the conveyor belt 2, and lacks stability for the foam board itself, and may cause shaking due to the light weight of the foam board is solved.

[0042] Working principle: When the present application is in use, firstly, driven by the driving motor 402, the pulley 404 can drive the upper conveyor belt 2 to move continuously, and then the first support rod 501 and the second support rod 502 at the bottom can be adjusted to each other, and the height between the first support rod 501 and the second support rod 502 is determined by bolts, which is convenient for better use, and the foam board is placed on the support shaft 301. The buffer provided by the support spring 302 will not cause rigid impact. At the same time, the guard plates 303 on both sides are installed on the frame 1, and the clamping plates 305 on both sides clamp the two sides of the foam board under the drive of the clamping shaft 304 to prevent the foam board from shaking. The top blowing plate 12 and the bottom blowing device body 13 can cool the foam board on the conveyor belt 2, and then the height of the upper conveyor belt 2 can be adjusted under the drive of the lifting motor 10, and the distance between the upper blowing plate 12 and the foam board can be adjusted.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A cooling mechanism for producing EPS foam products, comprising a frame (1), characterized in that: A conveyor belt (2) is arranged in the middle of the frame (1), an auxiliary mechanism (3) is arranged between the frames (1), a driving assembly (4) is arranged at one end of the frame (1), and a supporting assembly (5) is arranged at the bottom of the frame (1); The auxiliary mechanism (3) comprises a support shaft (301), a support spring (302), a guard plate (303), a clamping shaft (304) and a clamping plate (305); one end of the support shaft (301) is fixedly arranged on the surface of the conveyor belt (2); the support spring (302) is sleeved on the support shaft (301); one end of the guard plate (303) is arranged on the top end of the frame (1); the clamping shaft (304) is arranged in the guard plate (303) and can telescope inside the guard plate (303); and the clamping plate (305) is fixedly arranged on one end of the clamping shaft (304).

2. A cooling mechanism for producing EPS foam products according to claim 1, characterized in that: The driving assembly (4) comprises a support plate (401), a driving motor (402), an output shaft (403) and a pulley (404); one end of the support plate (401) is fixedly arranged on one side of the frame (1); the driving motor (402) is fixedly arranged on the support plate (401); one end of the output shaft (403) is fixedly arranged on the output end of the driving motor (402); and the pulley (404) is arranged on the output shaft (403) and is rotatably arranged between the frames (1) on both sides.

3. A cooling mechanism for producing EPS foam products according to claim 1, characterized in that: The support assembly (5) comprises a first support rod (501), a second support rod (502) and an adjustment slot (503); one end of the first support rod (501) is fixedly arranged at the bottom of the frame (1); one end of the second support rod (502) is arranged at the other end of the first support rod (501); and the adjustment slot (503) is opened on the side surfaces of the first support rod (501) and the second support rod (502).

4. A cooling mechanism for producing EPS foam products according to claim 1, characterized in that: A movable groove (6) is provided on the side of the frame (1), a mounting seat (7) is provided inside the movable groove (6), and a refrigeration device body (8) is provided on the mounting seat (7).

5. A cooling mechanism for producing EPS foam products according to claim 4, characterized in that: A motor plate (9) is fixedly arranged at the bottom of the frame (1), a lifting motor (10) is fixedly arranged on the motor plate (9), and an output end of the lifting motor (10) is interconnected with the bottom of the refrigeration device body (8).

6. A cooling mechanism for producing EPS foam products according to claim 4, characterized in that: A conveying pipe (11) is arranged on the top of the refrigeration device body (8), and a blowing plate (12) is fixedly arranged at one end of the conveying pipe (11), and the blowing plate (12) is located above the conveying belt (2).

7. A cooling mechanism for producing EPS foam products according to claim 4, characterized in that: A blowing device body (13) is fixedly arranged between the frames (1); the blowing device body (13) is located between the conveyor belts (2) and is connected to the refrigeration device body (8) via a conveying pipe (11).

8. The cooling mechanism for producing EPS foam products according to claim 1, characterized in that: The surface of the conveyor belt (2) is provided with air holes (14), and the air holes (14) are evenly arranged on the surface of the conveyor belt (2).

Citation Information

Cited By

  • Cooling equipment for EPS (Expandable Polystyrene) foam products

    CN223982048U