Polypropylene melt-blown cloth edge sealing device
By combining ultrasonic welding and compacting components in the polypropylene meltblown cloth edge sealing device, the meltblown cloth edge alignment problem is solved, and the synchronous operation of edge sealing loading and unloading is achieved, improving production efficiency and edge sealing quality.
Patent Information
- Application Number
- CN202421143310.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-23
AI Technical Summary
After the polypropylene meltblown cloth is folded in half, the edges cannot be aligned, resulting in difficulty in edge sealing. The existing equipment is time-consuming to load and unload the edge sealing process, so it is impossible to achieve synchronous operation.
An edge sealing device including an ultrasonic welding device and a compacting assembly is designed to achieve synchronous operation of welding and loading and unloading through reciprocating assembly and electric push rod, and fix the folding line through a compression spring to prevent the edge from bulging.
Improves production efficiency, reduces dull time, facilitates welding edge sealing, ensures edge alignment, and improves the edge sealing quality of meltblown cloth bags.
Smart Images

Figure CN222271313U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of meltblown fabric edge sealing, and more specifically, to a polypropylene meltblown fabric edge sealing device. Background Art
[0002] Meltblown cloth can be used in the fields of air and liquid filtration materials, isolation materials, absorption materials, mask materials, thermal insulation materials, oil absorption materials and wiping cloth. Meltblown cloth is mainly made of polypropylene as the main raw material, and the fiber diameter can reach 1 to 5 microns. It has many gaps, fluffy structure and good wrinkle resistance.
[0003] In the related art, in order to solve the problem that dust and water vapor may adhere to the meltblown cloth during transportation, thereby affecting the quality of the mask, the patent with the prior art publication number CN213891336U provides a meltblown cloth edge sealing machine for medical masks, including a machine body, and the top of the machine body is provided with a traction component, a sterilization component, an edge sealing mechanism, and a dust removal component from left to right. The traction component includes a first U-shaped frame, an active roller, a driven roller, and a drive motor. The active roller and the driven roller are symmetrically arranged on the inner side of the first U-shaped frame, and one end of the active roller is connected to the drive motor through a motor shaft.
[0004] Although the above-mentioned prior art solutions can remove dust, moisture, and sterilize the meltblown cloth by setting a traction component, which is beneficial to the production quality of the mask, the existing polypropylene meltblown cloth needs to be edge-sealed when it is made into a filter bag. However, after the meltblown cloth is folded in half, the folding line retains the original memory, causing the edges to be unable to align, thereby bulging, making it inconvenient to perform edge sealing, and the edge sealing loading and unloading process of some equipment is time-consuming and cannot achieve simultaneous loading and unloading and edge sealing.
[0005] In view of this, we propose a polypropylene meltblown fabric edge sealing device. Utility Model Content
[0006] Technical purpose: In order to overcome the deficiencies in the prior art, the utility model provides a polypropylene meltblown cloth edge sealing device, which solves the problem that the existing polypropylene meltblown cloth needs to be edge sealed when it is made into a filter bag. However, after the meltblown cloth is folded in half, the folding line retains the original memory, causing the edges to be unable to be aligned, thereby bulging, making it inconvenient to perform edge sealing, and the edge sealing loading and unloading process of some equipment is time-consuming and cannot achieve the technical problem of simultaneous loading and unloading and edge sealing.
[0007] Technical solution: To achieve the above-mentioned purpose, the utility model discloses a polypropylene meltblown cloth edge sealing device, including an edge sealing device, a vertical rod is slidably arranged inside the edge sealing device, an ultrasonic welding device is arranged on one side of the vertical rod, an ultrasonic welding head is arranged on the driving end of the ultrasonic welding device, a reciprocating component is arranged in the internal groove of the edge sealing device, the reciprocating component includes a trapezoidal bar and a workbench, a compacting component is arranged on the top of the workbench, and a control panel is arranged on one side of the edge sealing device.
[0008] Preferably, the trapezoidal bars are arranged in parallel inside the groove, a workbench is slidably arranged at the top of the trapezoidal bars, racks are arranged on the side where the two workbenches are close to each other, a central gear is rotatably arranged in the middle of the intersection of the two racks, and a driving motor is arranged at the bottom end of the central gear.
[0009] Preferably, an electric push rod is provided on one side of the edge sealing device, a sliding block A is provided at the bottom end of the vertical rod, a sliding groove is provided inside the edge sealing device, and the sliding block A slides inside the sliding groove.
[0010] Preferably, the ultrasonic welding head is designed with three welding models, namely single-side, double-side and three-side according to welding requirements.
[0011] Preferably, an infrared transmitting sensor is embedded in the top of the workbench, and a receiving sensor is embedded in the inner side wall of the top of the vertical rod.
[0012] Preferably, the compacting assembly includes a rectangular groove and a compacting plate, an auxiliary groove is symmetrically opened inside the workbench, a compression spring is slidably arranged inside the auxiliary groove, an auxiliary block is embedded inside the auxiliary block, and the top end of the auxiliary block is connected to the bottom end of the compacting plate.
[0013] Preferably, the rectangular groove is opened in the middle of the workbench, a sliding block B is slidably arranged inside the rectangular groove, an adjusting rod is arranged on the internal thread of the sliding block B, and the top end of the sliding block B is connected to the bottom end of the compacting plate.
[0014] Preferably, a pull head is provided at the top end of the compacting plate.
[0015] The utility model has the following technical effects:
[0016] (1) The present application is provided with a reciprocating assembly. After the infrared transmitting sensor moves to the lower position, the sensor that receives the signal transmits the signal to the control panel, so that the ultrasonic welding device is started, driving the ultrasonic welding head downward to weld, and then the electric push rod is started to slide the sliding block A inside the sliding groove, so that the ultrasonic welding device slides to the front of another workbench, and the driving motor drives the central gear to rotate in the opposite direction, so that the two workbenches exchange positions, and the welded polypropylene melt-blown bags are unloaded and loaded, which can improve production efficiency and reduce idle time.
[0017] (2) The present application is provided with a compaction assembly. By pulling the pull head, the compaction plate drives the compression spring to stretch, thereby pressing the folding line of the polypropylene meltblown cloth under the compaction plate. Then, the pull head is released to allow the compression spring to return to the inside of the auxiliary block, thereby fixing the folding line and preventing the edge from bulging, which is convenient for welding and edge sealing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the first three-dimensional structure of the utility model;
[0019] Figure 2 It is a second three-dimensional structural schematic diagram of the utility model;
[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the compaction component of the utility model;
[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the workbench of the utility model;
[0022] Figure 5 This is a schematic diagram of the structure of the ultrasonic welding head of the utility model in multiple models viewed from above
[0023] Explanation of the numbers in the figure: 110, edge banding equipment; 120, sliding groove; 121, sliding block A; 122, electric push rod; 130, vertical rod; 131, ultrasonic welding device; 132, ultrasonic welding head; 140, driving motor; 141, workbench; 142, rack; 143, center gear; 144, trapezoidal bar; 150, control panel; 200, compaction assembly; 210, pull head; 211, compaction plate; 212, compression spring; 213, sliding block B; 214, adjustment rod; 215, rectangular groove; 216, auxiliary block; 217, auxiliary groove; 410, infrared sending sensor. DETAILED DESCRIPTION
[0024] The present application is further described in detail below in conjunction with the accompanying drawings.
[0025] Embodiment 1
[0026] See also Figure 1-4The utility model provides an embodiment: a polypropylene melt-blown cloth edge-sealing device, comprising an edge-sealing device 110, wherein a vertical rod 130 is slidably arranged inside the edge-sealing device 110, an ultrasonic welding device 131 is arranged on one side of the vertical rod 130, an ultrasonic welding head 132 is arranged on the driving end of the ultrasonic welding device 131, a reciprocating assembly is arranged in the groove inside the edge-sealing device 110, the reciprocating assembly comprises a trapezoidal bar block 144 and a workbench 141, a compacting assembly 200 is arranged on the top of the workbench 141, and a control panel 150 is arranged on one side of the edge-sealing device 110. The trapezoidal bar block 144 is arranged in parallel inside the groove, a workbench 141 is slidably arranged on the top of the trapezoidal bar block 144, a rack 142 is arranged on the side where the two workbench 141 are close to each other, a central gear 143 is rotatably arranged in the middle of the intersection of the two racks 142, and a driving motor 140 is arranged at the bottom of the central gear 143. The driving motor 140 is started, driving the central gear 143 to rotate, so that the rack 142 slides crosswise on the trapezoidal bar 144, and one workbench 141 slides at the front side to facilitate personnel to fix the meltblown cloth, and the other slides to the bottom of the ultrasonic welding device 131 for welding, so that welding and loading and unloading are carried out simultaneously, thereby improving processing efficiency.
[0027] An electric push rod 122 is provided on one side of the edge sealing device 110, and a sliding block A121 is provided at the bottom end of the vertical rod 130. A sliding groove 120 is provided inside the edge sealing device 110, and the sliding block A121 slides inside the sliding groove 120. An infrared transmitting sensor 410 is embedded at the top of the workbench 141, and a receiving sensor is embedded on the inner side wall of the top of the vertical rod 130. After the infrared transmitting sensor 410 moves to the lower position, the sensor receiving the signal transmits the signal to the control panel 150, so that the ultrasonic welding device 131 is started, driving the ultrasonic welding head 132 to weld downward, and then the electric push rod 122 is started, and the sliding block A121 slides inside the sliding groove 120, so that the ultrasonic welding device 131 slides to the front of another workbench 141, and the driving motor 140 drives the central gear 143 to rotate in the opposite direction, so that the two workbenches 141 exchange positions, and the welded polypropylene melt-blown bags are unloaded and loaded for the next round of welding.
[0028] Embodiment 2
[0029] The polypropylene meltblown cloth edge sealing device proposed in the utility model is compared with the first embodiment. Figure 1-4 ,
[0030] Furthermore, the compaction assembly 200 includes a rectangular groove 215 and a compaction plate 211, and an auxiliary groove 217 is symmetrically opened inside the workbench 141. An auxiliary block 216 is slidably arranged inside the auxiliary groove 217, and a compression spring 212 is embedded inside the auxiliary block 216. The top end of the auxiliary block 216 is connected to the bottom end of the compaction plate 211. The rectangular groove 215 is opened in the middle of the workbench 141, and a sliding block B213 is slidingly arranged inside the rectangular groove 215. The internal thread of the sliding block B213 is provided with an adjusting rod 214. The top end of the sliding block B213 is connected to the bottom end of the compacting plate 211, and a pull head 210 is arranged on the top end of the compacting plate 211. By pulling the pull head 210, the compacting plate 211 drives the compression spring 212 to stretch, and the folding line of the polypropylene meltblown cloth is pressed under the compacting plate 211. Then, the pull head 210 is released, so that the compression spring 212 returns to the inside of the auxiliary block 216, thereby fixing the folding line to avoid bulging of the edge and facilitate welding and edge sealing. The ultrasonic welding head 132 is designed with three welding models, and single-sided, double-sided and three-sided are designed according to welding requirements. Figure 5 The welding head can be designed as follows, and the welding can be replaced according to production needs. By rotating the adjustment rod 214, the sliding block B213 slides inside the rectangular groove 215, so that the position of the compacting plate 211 can be adjusted and fixed, mainly according to the length of the polypropylene melt-blown cloth.
[0031] In summary, when the polypropylene meltblown cloth edge sealing device disclosed in the embodiment of the present application is in use, after the infrared sending sensor 410 moves to the lower position, the sensor that receives the signal transmits the signal to the control panel 150, so that the ultrasonic welding device 131 is started, driving the ultrasonic welding head 132 to weld downward, and then the electric push rod 122 is started, and the sliding block A121 slides inside the sliding groove 120, so that the ultrasonic welding device 131 slides to the front of another workbench 141, and the driving motor 140 drives the central gear 143 to rotate in the opposite direction, so that the two workbenches 141 exchange positions, and the welded polypropylene meltblown cloth bags are unloaded and loaded for the next round of welding.
[0032] By pulling the slider 210, the compression plate 211 drives the compression spring 212 to stretch, and the polypropylene melt-blown cloth fold line is pressed under the compression plate 211, and then the slider 210 is released, so that the compression spring 212 returns to the inside of the auxiliary block 216, thereby fixing the fold line. Figure 5 The welding head can be designed as follows, and the welding can be replaced according to production needs. By rotating the adjustment rod 214, the sliding block B213 slides inside the rectangular groove 215, so that the position of the compacting plate 211 can be adjusted and fixed, mainly according to the length of the polypropylene melt-blown cloth.
[0033] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A polypropylene meltblown fabric edge sealing device, characterized in that: The invention comprises an edge sealing device (110), wherein a vertical rod (130) is slidably arranged inside the edge sealing device (110), an ultrasonic welding device (131) is arranged on one side of the vertical rod (130), an ultrasonic welding head (132) is arranged on the driving end of the ultrasonic welding device (131), a reciprocating component is arranged in a groove inside the edge sealing device (110), the reciprocating component comprises a trapezoidal bar (144) and a workbench (141), a compacting component (200) is arranged on the top of the workbench (141), and a control panel (150) is arranged on one side of the edge sealing device (110).
2. The polypropylene meltblown fabric edge sealing device according to claim 1, characterized in that: The trapezoidal bar block (144) is arranged in parallel inside the groove, a workbench (141) is slidably arranged at the top end of the trapezoidal bar block (144), a rack (142) is arranged on the side where two workbench (141) are close to each other, a central gear (143) is rotatably arranged in the middle of the intersection of the two racks (142), and a driving motor (140) is arranged at the bottom end of the central gear (143).
3. The polypropylene meltblown fabric edge sealing device according to claim 1, characterized in that: An electric push rod (122) is arranged on one side of the edge sealing device (110), a sliding block A (121) is arranged at the bottom end of the vertical rod (130), a sliding groove (120) is opened inside the edge sealing device (110), and the sliding block A (121) slides inside the sliding groove (120).
4. The polypropylene meltblown fabric edge sealing device according to claim 1, characterized in that: The ultrasonic welding head (132) is designed with three welding models, namely single-side, double-side and three-side according to welding requirements.
5. The polypropylene meltblown fabric edge sealing device according to claim 1, characterized in that: An infrared transmitting sensor (410) is embedded in the top of the workbench (141), and an infrared receiving sensor is embedded in a corresponding position of the inner side wall of the top of the vertical rod (130).
6. The polypropylene meltblown fabric edge sealing device according to claim 1, characterized in that: The compacting assembly (200) comprises a rectangular groove (215) and a compacting plate (211); an auxiliary groove (217) is symmetrically provided inside the workbench (141); an auxiliary block (216) is slidably provided inside the auxiliary groove (217); a compression spring (212) is embedded inside the auxiliary block (216); and the top end of the auxiliary block (216) is connected to the bottom end of the compacting plate (211).
7. The polypropylene meltblown fabric edge sealing device according to claim 6, characterized in that: The rectangular groove (215) is opened in the middle of the workbench (141), a sliding block B (213) is slidably arranged inside the rectangular groove (215), an adjusting rod (214) is arranged on the internal thread of the sliding block B (213), and the top end of the sliding block B (213) is connected to the bottom end of the compacting plate (211).
8. The polypropylene meltblown fabric edge sealing device according to claim 7, characterized in that: A pull head (210) is provided at the top end of the compacting plate (211) for lifting the compacting plate (211).
