Speed chain conveying device
The double-speed chain conveying device addresses tooth skipping and noise issues by incorporating tensioning mechanisms for precise tension control, enhancing stability and ease of maintenance.
Patent Information
- Application Number
- CN202420518861.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-15
AI Technical Summary
Existing double-speed chain conveyors experience issues with tooth skipping and abnormal noise, particularly under heavy loads or long conveyor lines, necessitating improved tension adjustment mechanisms.
A double-speed chain conveying device equipped with two tensioning adjustment mechanisms that allow for convenient adjustment of the distance between the driven and driving sprockets, enhancing tension control through a sliding support shaft and operating assembly.
Facilitates easy tension adjustment, improves stability and assembly/maintenance efficiency, while reducing noise and wear, thus stabilizing the chain movement.
Smart Images

Figure CN222273124U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying equipment, in particular to a double-speed chain conveying device. Background Art
[0002] The double-speed chain production line is a self-flowing production conveyor line widely used in assembly line equipment. Due to its good stability and durability during the conveying process, it is suitable for use in automobile accessories assembly lines.
[0003] After a period of use, the double-speed chain conveyor is prone to problems such as tooth skipping and abnormal noise, especially in an environment with heavy loads or long conveyor lines. Therefore, a tensioning mechanism is usually designed to tension the double-speed chain. Therefore, how to conveniently adjust the tension of the double-speed chain is an urgent problem to be solved in this field. Utility Model Content
[0004] In view of the defects in the prior art, the purpose of the utility model is to provide a double-speed chain conveying device to improve the convenience of adjusting the tension of the double-speed chain.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a double-speed chain conveying device, including a frame; two profile rails, respectively arranged on the frame; two double-speed chain assemblies, respectively corresponding to the two profile rails, the double-speed chain assembly including a driving sprocket, a driven sprocket and a double-speed chain, the driving sprocket and the driven sprocket are both rotatably arranged on the frame, the double-speed chain is arranged in the profile rails and wound around the driving sprocket and the driven sprocket; a first tooling plate, arranged on the two double-speed chains; a driving member, used to synchronously drive the two driving sprockets to rotate; and two tensioning adjustment mechanisms, respectively corresponding to the two driven sprockets, the tensioning adjustment mechanism is used to adjust the distance between the driven sprocket and the driving sprocket to achieve adjustment of the tensioning degree of the double-speed chain.
[0006] Preferably, the tensioning adjustment mechanism includes a connecting seat, a support shaft and an operating component, the connecting seat is connected to one end of the profile rail, the support shaft is slidably fitted in the connecting seat along the length direction of the profile rail, and the support shaft and the connecting seat do not rotate relative to each other; the driven sprocket is located in the connecting seat and is rotatably sleeved on the support shaft, and the operating component is used to drive the support shaft to move, or lock the support shaft.
[0007] Preferably, the inner side wall of the connecting seat is provided with two supporting blocks arranged opposite to each other, the driven sprocket is arranged between the two supporting blocks, the supporting blocks are provided with sliding grooves, and the two ends of the supporting shaft are respectively slidably fitted in the sliding grooves on the corresponding side;
[0008] The operating assembly includes two operating rods, each of which corresponds to one of the supporting blocks. The operating rod is rotatably engaged with the supporting block and passes through the sliding slot, and the operating rod is threadably engaged with the supporting shaft.
[0009] Preferably, the connecting seat is provided with two operating ports, each of the operating ports corresponds to an operating rod, and the operating rod passes through the operating port.
[0010] Preferably, the profile rail is provided with a first channel and a second channel arranged in an upper and lower structure, the double-speed chain passes through the first channel and the second channel, two first wear-resistant guide bars arranged at intervals are provided in the first channel, and two second wear-resistant guide bars arranged at intervals are provided in the second channel;
[0011] The double-speed chain includes a plurality of connected guide wheel units, and the guide wheel unit includes a guide wheel body and two support wheels. The two support wheels are respectively arranged on both sides of the guide wheel body, and the support wheels rest on the first wear-resistant guide bar or the second wear-resistant guide bar.
[0012] Preferably, two first mounting grooves are provided in the first channel, and each of the first wear-resistant guide strips is installed in the corresponding first mounting groove; and two second mounting grooves are provided in the second channel, and each of the second wear-resistant guide strips is installed in the corresponding second mounting groove.
[0013] Preferably, a rotatable second tooling plate is provided on the first tooling plate.
[0014] Beneficial effects of the utility model:
[0015] The utility model discloses a double-speed chain conveying device, which corresponds to two double-speed chain assemblies by designing two tensioning adjustment mechanisms. The operator only needs to operate the tensioning adjustment mechanism to adjust the distance between the driven sprocket and the driving sprocket to achieve the adjustment of the tensioning degree of the double-speed chain. Not only the convenience of adjustment is improved, but also the stability of the movement of the double-speed chain is improved, and it is convenient to assemble and maintain the double-speed chain assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0017] Figure 1 A schematic structural diagram of a double-speed chain conveyor device provided in one embodiment of the utility model;
[0018] Figure 2 for Figure 1 The local schematic diagram of the A in the middle;
[0019] Figure 3 for Figure 1 The local schematic diagram of point B in the middle;
[0020] Figure 4 It is a schematic diagram of the driving end side of the double-speed chain conveyor;
[0021] Figure 5 It is a schematic diagram of the driven end side of the double-speed chain conveyor;
[0022] Figure 6 It is a structural schematic diagram of the cooperation between the profile rail and the connecting seat;
[0023] Figure 7 It is a structural schematic diagram of the profile track;
[0024] Figure 8 It is a schematic diagram of the structure of the double-speed chain in the profile track;
[0025] Fig. 9 It is a structural schematic diagram of the tension adjustment mechanism;
[0026] Fig.10 is a schematic diagram of the structure of the support shaft;
[0027] Fig.11 It is a schematic diagram of the structure of the driven sprocket in the connecting seat;
[0028] Fig.12 It is a schematic diagram of the structure of the first tooling plate and the second tooling plate cooperating with each other;
[0029] Reference numerals:
[0030] 10. Frame; 20. Profile rail; 21. First channel; 22. Second channel; 23. First wear-resistant guide bar; 24. Second wear-resistant guide bar; 31. Driven sprocket; 32. Double-speed chain; 40. First tooling plate; 50. Drive member; 60. Tensioning adjustment mechanism; 61. Connecting seat; 611. Operating port; 62. Support shaft; 63. Support block; 631. Slide groove; 64. Operating lever; 70. Second tooling plate. DETAILED DESCRIPTION
[0031] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0032] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.
[0033] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0034] In addition, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present utility model, the meaning of "plurality" is more than two, unless otherwise clearly and specifically limited.
[0035] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0036] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0037] like Figure 1-12As shown, in one embodiment of the utility model, a double-speed chain conveying device is provided, including a frame 10, two profile rails 20, two double-speed chain assemblies, a first tooling plate 40, a driving member 50 and two tensioning adjustment mechanisms 60, the two profile rails 20 are fixedly installed in the frame 10, the two double-speed chain assemblies correspond to the two profile rails 20 respectively, the double-speed chain assembly includes a driving sprocket, a driven sprocket 31 and a double-speed chain 32, the driving sprocket and the driven sprocket 31 are both rotatably set on the frame 10, and the driving member 50 is used to synchronously drive the two driving sprockets to rotate.
[0038] The double-speed chain 32 is arranged in the profile rail 20 and is wound around the driving sprocket and the driven sprocket 31. The first tooling plate 40 is arranged on the two double-speed chains 32, and the two tensioning adjustment mechanisms 60 correspond to the two driven sprockets 31 respectively. The tensioning adjustment mechanism 60 is used to adjust the distance between the driven sprocket 31 and the driving sprocket to adjust the tension of the double-speed chain 32.
[0039] The present embodiment discloses a double-speed chain conveying device, which corresponds to two double-speed chain assemblies by designing two tensioning adjustment mechanisms 60. The operator only needs to operate the tensioning adjustment mechanism 60 to adjust the distance between the driven sprocket 31 and the driving sprocket to adjust the tensioning degree of the double-speed chain 32. This not only improves the convenience of adjustment, but also improves the stability of the movement of the double-speed chain 32, and facilitates the assembly and maintenance of the double-speed chain assembly.
[0040] In one embodiment, the tension adjustment mechanism 60 includes a connection seat 61, a support shaft 62 and an operating assembly. The connection seat 61 is fixedly connected to one end of the profile rail 20. The support shaft 62 is slidably fitted in the connection seat 61 along the length direction of the profile rail 20. The support shaft 62 and the connection seat 61 do not rotate relative to each other. The driven sprocket 31 is located in the connection seat 61 and is rotatably sleeved on the support shaft 62. The operating assembly is used to drive the support shaft 62 to move or lock the support shaft 62.
[0041] Specifically, when adjusting the tension of the speed chain 32, the operator only needs to operate the operating assembly to slide the driving support shaft 62 and the driven sprocket 31 along the length direction of the profile rail 20. Since the operating assembly can lock the position of the support shaft 62 in the connecting seat 61, the spacing between the driven sprocket 31 and the driving sprocket is adjusted, thereby adjusting the tension of the speed chain 32.
[0042] In one embodiment, two support blocks 63 arranged opposite to each other are fixed to the inner side wall of the connection seat 61, and the driven sprocket 31 is arranged between the two support blocks 63. A slide groove 631 is arranged on the side wall of the support block 63 facing the other support block 63, and the two ends of the support shaft 62 are respectively slidably matched in the slide groove 631 on the corresponding side, and the contact surface between the support shaft 62 and the slide groove 631 is a plane, so that the support shaft 62 and the connection seat 61 can be prevented from rotating relative to each other. The operating assembly includes two operating rods 64, each operating rod 64 corresponds to a support block 63, the operating rod 64 is rotatably matched on the support block 63 and passes through the slide groove 631, and the operating rod 64 is threadedly matched with the support shaft 62.
[0043] The operator can synchronously rotate the two operating rods 64 to drive the support shaft 62 to move in the connecting seat 61, thereby adjusting the tension of the speed chain 32. The tension adjustment mechanism 60 has a simple overall structure, is easy to operate, and is convenient for later maintenance.
[0044] In one embodiment, in order to facilitate the operator to use a tool to rotate the operating rod 64 , the connecting seat 61 is provided with two operating openings 611 , each operating opening 611 corresponds to an operating rod 64 , and the operating rod 64 passes through the operating opening 611 .
[0045] In one embodiment, the profile rail 20 is provided with a first channel 21 and a second channel 22 arranged in an upper and lower structure, and the double-speed chain 32 passes through the first channel 21 and the second channel 22. Two first wear-resistant guide bars 23 arranged at intervals are provided in the first channel 21, and two second wear-resistant guide bars 24 arranged at intervals are provided in the second channel 22. The double-speed chain 32 includes a plurality of connected guide wheel units, and the guide wheel unit includes a guide wheel body and two support wheels, and the two support wheels are respectively arranged on both sides of the guide wheel body, and the support wheels rest on the first wear-resistant guide bar 23 or the second wear-resistant guide bar 24.
[0046] During the movement of the speed chain 32, each guide wheel unit will pass through the first channel 21 and the second channel 22. By designing the first wear-resistant guide bar 23 and the second wear-resistant guide bar 24, it can support the speed chain 32, improve the running stability of the speed chain 32, and reduce the noise during the transmission process. At the same time, it can also reduce the wear of the speed chain 32 and reduce the maintenance cost.
[0047] In one embodiment, in order to facilitate the installation and replacement of the first wear-resistant guide bar 23 and the second wear-resistant guide bar 24, two first installation grooves are provided in the first channel 21, and each first wear-resistant guide bar 23 is installed in the corresponding first installation groove. Two second installation grooves are provided in the second channel 22, and each second wear-resistant guide bar 24 is installed in the corresponding second installation groove.
[0048] In one embodiment, a rotatable second tooling plate 70 is provided on the first tooling plate 40, a slewing bearing is installed on the first tooling plate 40, and the second tooling plate 70 is installed on the slewing bearing. At the same time, in order to lock the rotation position of the second tooling plate 70, a plurality of positioning beads are installed between the first tooling plate 40 and the second tooling plate 70. By designing the second tooling plate 70 on the first tooling plate 40, the operator can perform a rotation operation on the carried workpiece by rotating the second tooling plate 70. If the double-speed chain conveyor is used on an assembly line, the assembly efficiency can be effectively improved.
[0049] In the specification of the present utility model, a lot of specific details are described. However, it is understood that the embodiments of the present utility model can be practiced without these specific details. In some examples, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this specification.
[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. A double-speed chain conveyor, characterized in that: include: Frame (10); Two profile rails (20) are respectively arranged on the frame (10); Two double-speed chain assemblies, corresponding to the two profile rails (20) respectively, the double-speed chain assembly comprising a driving sprocket, a driven sprocket (31) and a double-speed chain (32), the driving sprocket and the driven sprocket (31) are both rotatably arranged on the frame (10), the double-speed chain (32) is arranged in the profile rail (20) and is wound around the driving sprocket and the driven sprocket (31); A first tooling plate (40) is arranged on the two double-speed chains (32); A driving member (50) for synchronously driving the two driving sprockets to rotate; as well as Two tensioning adjustment mechanisms (60) correspond to the two driven sprockets (31) respectively, and the tensioning adjustment mechanisms (60) are used to adjust the distance between the driven sprocket (31) and the driving sprocket to adjust the tension of the multiple-speed chain (32).
2. The double-speed chain conveyor device according to claim 1, characterized in that: The tension adjustment mechanism (60) comprises a connecting seat (61), a supporting shaft (62) and an operating assembly, wherein the connecting seat (61) is connected to one end of the profile rail (20), the supporting shaft (62) is slidably fitted in the connecting seat (61) along the length direction of the profile rail (20), and the supporting shaft (62) and the connecting seat (61) are not relatively rotatable; The driven sprocket (31) is located in the connecting seat (61) and is rotatably sleeved on the supporting shaft (62). The operating assembly is used to drive the supporting shaft (62) to move or lock the supporting shaft (62).
3. The double-speed chain conveyor device according to claim 2, characterized in that: The inner side wall of the connecting seat (61) is provided with two supporting blocks (63) arranged opposite to each other, the driven sprocket (31) is arranged between the two supporting blocks (63), the supporting block (63) is provided with a sliding groove (631), and the two ends of the supporting shaft (62) are respectively slidably fitted in the sliding groove (631) on the corresponding side; The operating assembly comprises two operating rods (64), each of the operating rods (64) corresponds to one of the supporting blocks (63), the operating rods (64) are rotatably engaged with the supporting blocks (63) and pass through the sliding groove (631), and the operating rods (64) are threadedly engaged with the supporting shaft (62).
4. The double-speed chain conveyor device according to claim 3, characterized in that: The connecting seat (61) is provided with two operating ports (611), each of the operating ports (611) corresponds to an operating rod (64), and the operating rod (64) passes through the operating port (611).
5. The double-speed chain conveyor device according to any one of claims 1 to 4, characterized in that: The profile rail (20) is provided with a first channel (21) and a second channel (22) arranged in an upper and lower structure, the double-speed chain (32) passes through the first channel (21) and the second channel (22), the first channel (21) is provided with two first wear-resistant guide bars (23) arranged at intervals, and the second channel (22) is provided with two second wear-resistant guide bars (24) arranged at intervals; The double-speed chain (32) includes a plurality of connected guide wheel units, wherein the guide wheel unit includes a guide wheel body and two support wheels, wherein the two support wheels are respectively arranged on both sides of the guide wheel body, and the support wheels rest on the first wear-resistant guide bar (23) or the second wear-resistant guide bar (24).
6. The double-speed chain conveyor device according to claim 5, characterized in that: Two first installation grooves are provided in the first channel (21), and each of the first wear-resistant guide strips (23) is installed in the corresponding first installation groove; Two second installation grooves are arranged in the second channel (22), and each second wear-resistant guide bar (24) is installed in a corresponding second installation groove.
7. The double-speed chain conveyor device according to claim 1, characterized in that: A rotatable second tooling plate (70) is provided on the first tooling plate (40).
Citation Information
Cited By
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