Plastic mold injection molding surface defect detection device
By designing a detection device including conveyor belt and cylinder, free flip and rotation angle adjustment of plastic molds are realized, solving the problems of low detection efficiency and poor quality in the prior art, and ensuring comprehensive defect detection.
Patent Information
- Application Number
- CN202421044875.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-14
AI Technical Summary
Existing plastic mold injection molding surface defect detection equipment is difficult to achieve free flip and rotation angle adjustment of the products to be tested, resulting in low detection efficiency and poor detection quality.
A detection device including a conveyor belt, base, cylinder, fixing plate, guide rod, gear shaft and motor is designed. The cylinder drives the workpiece to lift and clamp and flip, and the rack rod drives the gear shaft to rotate, so as to realize the lifting and clamping of the workpiece. Hold and rotate to ensure full defect detection.
A comprehensive defect detection of plastic molds is achieved, which avoids detection blind spots and shading problems, and improves detection efficiency and quality.
Smart Images

Figure CN222273287U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the relevant field of defect detection equipment, in particular to a plastic mold injection surface defect detection device. Background Art
[0002] Injection molding is a processing method used in batch production of certain parts with complex shapes. Although the structure of the mold may vary due to the different types and properties of plastics, the shape and structure of plastic products, and the type of injection machine, the basic structure is the same. Due to the variety of plastics and the complex process of producing injection molded products with plastic molds, various defects are inevitable on the surface of the injection molded products after production. Injection molded products are often produced in batches, and the injection molded products on the assembly line are highly similar.
[0003] In the prior art, surface defects of injection molded products are detected by defect detectors. However, it is not convenient to freely flip and adjust the rotation angle of the product to be inspected during the inspection. Manual assistance is required to adjust the position of the product during the inspection process, which will greatly reduce the inspection efficiency of the device and increase the manual labor. If the product is not rotated and flipped for inspection, it will lead to deviations in product inspection quality. Therefore, we need to upgrade and transform the existing technology to overcome its problems and shortcomings. Utility Model Content
[0004] The purpose of the utility model is to provide a plastic mold injection surface defect detection device to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A plastic mold injection surface defect detection device is designed, including a device body, wherein the device body contains a detector, a conveyor belt is arranged through the inner side of the detector, a detection head is arranged inside the detector and above the conveyor belt, a base is arranged at the lower end of the conveyor belt, and a first cylinder is installed at the center of the base, a fixed plate is arranged at the upper end of the first cylinder, a gear shaft is rotatably arranged at the upper end of the fixed plate, and a movable plate is fixed to the upper end of the gear shaft, a rack rod is arranged on one side of the gear shaft, and a second cylinder is connected to one end of the rack rod, and third cylinders are arranged on both sides of the conveyor belt, a moving frame is fixed to the front end of the third cylinder, and a motor is fixed to the center of the moving frame, and an inner clamping plate is connected to the driving end of the motor.
[0007] Furthermore, a guide hole is provided on the base, and a guide rod is provided at the lower end of the fixing plate, and the guide rod corresponds to the guide hole.
[0008] Furthermore, a hollow channel is opened in the middle of the conveyor belt, and the fixed plate and the movable plate are located in the hollow channel.
[0009] Furthermore, a positioning rod is provided on the outer side of the movable frame, and a positioning hole is provided on the detector and the positioning hole corresponds to the positioning rod.
[0010] Furthermore, the detection heads are symmetrically arranged in two groups, and the two groups of detection heads correspond to the left and right sides of the upper end of the conveyor belt respectively.
[0011] Furthermore, the rack rod is meshedly connected with the gear shaft and the rack rod is slidably located on a fixed plate, and the second cylinder is mounted on the fixed plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model is provided with a conveyor belt, a base, a guide hole, a first cylinder, a fixed plate, a guide rod, a third cylinder, a movable frame, a motor and an inner clamping plate in the device. The first cylinder drives the workpiece to be lifted and lowered, and the third cylinder and the motor control the workpiece clamping and flipping. The lifting and lifting and clamping and flipping of the workpiece to be inspected can be realized, which is convenient for defect detection operation on the bottom surface of the workpiece and avoids the problem of incomplete detection caused by the obstruction of the workpiece placement.
[0014] 2. The utility model is provided with a fixed plate, a guide rod, a gear shaft, a movable plate, a rack rod and a second cylinder in the device. The rack rod is driven to move by the second cylinder, and then the gear shaft and the movable plate are driven to rotate. The rotation angle of the workpiece to be inspected can be controlled, which is convenient for rotation inspection, thereby ensuring that each surface can be completely inspected for defects and avoiding the problem of low inspection quality caused by blind spots or obstructions in the inspection.
[0015] With reference to the following description and drawings, specific embodiments of the present invention are disclosed in detail, indicating the manner in which the principles of the present invention can be adopted. It should be understood that the embodiments of the present invention are not limited in scope. Within the spirit and scope of the appended claims, the embodiments of the present invention include many changes, modifications and equivalents. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0017] Figure 1 It is a schematic diagram of the overall structure of a plastic mold injection surface defect detection device according to the utility model;
[0018] Figure 2 A schematic diagram of the working structure of a plastic mold injection surface defect detection device according to the utility model;
[0019] Figure 3 It is a cross-sectional view of the internal structure of a plastic mold injection surface defect detection device according to the utility model;
[0020] Figure 4 The utility model is a diagram of the internal structure of a device for detecting surface defects of a plastic mold injection molding.
[0021] In the figure: 1. device body; 2. detector; 21. detection head; 3. conveyor belt; 31. hollow channel; 4. base; 41. guide hole; 5. first cylinder; 6. fixed plate; 61. guide rod; 7. gear shaft; 8. movable plate; 9. rack rod; 10. second cylinder; 11. third cylinder; 12. movable frame; 13. motor; 14. inner clamping plate; 15. positioning rod; 16. positioning hole. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1 As shown in Figure 4, the present embodiment provides a device for detecting surface defects of plastic mold injection molding, comprising a device body 1, a detector 2 contained in the device body 1, a conveyor belt 3 is arranged on the inner side of the detector 2, a detection head 21 is arranged inside the detector 2 and above the conveyor belt 3, a base 4 is arranged at the lower end of the conveyor belt 3, and a first cylinder 5 is installed at the center of the base 4, a fixed plate 6 is arranged at the upper end of the first cylinder 5, a gear shaft 7 is rotatably arranged at the upper end of the fixed plate 6, and a movable plate 8 is fixed at the upper end of the gear shaft 7, a rack rod 9 is arranged on one side of the gear shaft 7, and a second cylinder 10 is connected to one end of the rack rod 9, and third cylinders 11 are arranged on both sides of the conveyor belt 3, a moving frame 12 is fixed to the front end of the third cylinder 11, and a motor 13 is fixed to the center of the moving frame 12, and an inner clamping plate 14 is connected to the driving end of the motor 13.
[0024] Preferably, a guide hole 41 is provided on the base 4, a guide rod 61 is provided at the lower end of the fixed plate 6 and the guide rod 61 corresponds to the guide hole 41, a hollow channel 31 is provided in the middle of the conveyor belt 3, the fixed plate 6 and the movable plate 8 are located in the hollow channel 31, the rack rod 9 is meshed and connected with the gear shaft 7 and the rack rod 9 is slidably located on the fixed plate 6, and the second cylinder 10 is installed on the fixed plate 6;
[0025] The guide hole 41 and the guide rod 61 cooperate to facilitate the vertical guiding movement of the fixed plate 6, the hollow channel 31 facilitates the fixed plate 6 and the movable plate 8 to extend from the lower end of the conveyor belt 3, and the second cylinder 10 facilitates the driving of the rack rod 9 to move, thereby driving the gear shaft 7 and the movable plate 8 to rotate at the upper end of the fixed plate 6.
[0026] Preferably, a positioning rod 15 is provided on the outer side of the mobile frame 12, a positioning hole 16 is provided on the detector 2 and the positioning hole 16 corresponds to the positioning rod 15, and two groups of detection heads 21 are symmetrically arranged, and the two groups of detection heads 21 correspond to the left and right sides of the upper end of the conveyor belt 3 respectively;
[0027] The positioning hole 16 and the positioning rod 15 cooperate to guide the movement of the movable frame 12 and the motor 13 to avoid tilting and shaking. The two groups of detection heads 21 are symmetrically arranged to facilitate comprehensive identification and detection of the mold to be detected to avoid blind spots.
[0028] The use principle and use process of the utility model are as follows: when in use, the workpiece to be inspected is first transported by the conveyor belt 3. When the workpiece moves to the upper end of the movable plate 8, the conveyor belt 3 is stopped, and the first cylinder 5 is controlled to work and drive the fixed plate 6 to rise. The fixed plate 6 drives the upper movable plate 8 to rise accordingly. The movable plate 8 contacts the bottom of the workpiece and lifts it up, so that the workpiece is completely separated from the conveyor belt 3. At this time, the rack rod 9 can be driven by the second cylinder 10 to move, and the rack rod 9 drives the gear shaft 7 and the movable plate 8 to rotate on the fixed plate 6, thereby driving the workpiece to rotate accordingly, and the upper The end detection head 21 performs surface defect detection on the workpiece, and then the third cylinder 11 drives the movable frame 12 and the motor 13 to move inward, and the two sets of inner clamps 14 clamp the workpiece in the center position. At this time, the first cylinder 5 drives the movable plate 8 to descend to the lower end of the conveyor belt 3, and the motor 13 controls the inner clamp 14 and the workpiece to flip over at the upper end of the conveyor belt 3. The detection head 21 performs defect detection on the bottom surface again. When the detection is completed, the first cylinder 5 drives the movable plate 8 to drag the workpiece and drive it back to the conveyor belt 3, and it is continued to be transported to the subsequent processing steps through the conveyor belt 3.
[0029] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0030] In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
Claims
1. A plastic mold injection surface defect detection device, characterized in that: The invention comprises a device body (1), wherein the device body (1) contains a detector (2), a conveyor belt (3) is provided inside the detector (2), a detection head (21) is provided inside the detector (2) and above the conveyor belt (3), a base (4) is provided at the lower end of the conveyor belt (3), a first cylinder (5) is installed at the center of the base (4), a fixed plate (6) is provided at the upper end of the first cylinder (5), a gear shaft (7) is rotatably provided at the upper end of the fixed plate (6), and a movable plate (8) is fixed at the upper end of the gear shaft (7), a rack rod (9) is provided at one side of the gear shaft (7), and a second cylinder (10) is connected to one end of the rack rod (9), and third cylinders (11) are provided on both sides of the conveyor belt (3), a moving frame (12) is fixed at the front end of the third cylinder (11), and a motor (13) is fixed at the center of the moving frame (12), and an inner clamping plate (14) is connected to the driving end of the motor (13).
2. A plastic mold injection surface defect detection device according to claim 1, characterized in that: The base (4) is provided with a guide hole (41), and the lower end of the fixing plate (6) is provided with a guide rod (61), and the guide rod (61) corresponds to the guide hole (41).
3. A plastic mold injection surface defect detection device according to claim 1, characterized in that: A hollow channel (31) is provided in the middle of the conveyor belt (3), and the fixed plate (6) and the movable plate (8) are located in the hollow channel (31).
4. A plastic mold injection surface defect detection device according to claim 1, characterized in that: A positioning rod (15) is provided on the outer side of the movable frame (12), and a positioning hole (16) is provided on the detector (2), and the positioning hole (16) corresponds to the positioning rod (15).
5. A plastic mold injection surface defect detection device according to claim 1, characterized in that: The detection heads (21) are symmetrically arranged in two groups, and the two groups of detection heads (21) correspond to the left and right sides of the upper end of the conveyor belt (3) respectively.
6. A plastic mold injection surface defect detection device according to claim 1, characterized in that: The rack rod (9) is meshingly connected with the gear shaft (7) and the rack rod (9) is slidably located on the fixed plate (6), and the second cylinder (10) is installed on the fixed plate (6).
Citation Information
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