Turnover pouring device for organic silicon production raw materials

Abstract

The utility model discloses a turnover pouring device for organic silicon production raw materials, and solves the problems of low efficiency and inaccuracy of traditional manual pouring. According to the device, automatic and stable overturning of the raw material barrel is achieved through the base body and the material barrel overturning mechanism supported by the extending side plates. The material barrel supporting assembly comprises an adjustable threaded sleeve so as to be matched with barrel bodies of different sizes, and stable supporting is ensured. The material receiving groove is obliquely arranged and internally provided with a liquid level sensor, the material receiving groove cooperates with the control module and the driving motor to work, and accurate metering and automatic control of raw material discharging are achieved. The liquid discharging gate valve is driven by the push cylinder, and sealing and controllability of the discharging process are guaranteed. And the positioning assembly is driven by an arc-shaped positioning rod and a gear, so that the accuracy and the safety of overturning positioning are ensured. The device not only improves the production efficiency and the use precision of raw materials, but also enhances the operation safety, reduces the labor cost, and is suitable for being widely applied to the automatic production process of organic silicon and other chemical raw materials.

Description

Technical Field

[0001] The utility model relates to the technical field of organic silicon production, in particular to a turning and pouring device for organic silicon production raw materials. Background Art

[0002] In the production and processing of silicone materials, raw material handling is a crucial step that is directly related to production efficiency, cost control and the quality of the final product. Traditional methods of pouring raw materials mostly rely on manual operations, including manual handling, opening the lid, pouring and other steps. This process is not only labor-intensive, but also accompanied by a series of problems and challenges:

[0003] 1. Low efficiency and high labor costs: Manual unloading takes a long time and is limited by physical strength and operating speed. It is difficult to meet the needs of large-scale continuous production, and at the same time increases the labor cost burden of the enterprise.

[0004] 2. Insufficient precision: Manual control of the amount of material poured often relies on the operator's experience and judgment, which makes it difficult to achieve high-precision metering control, resulting in unstable raw material addition and affecting the uniformity of product quality.

[0005] 3. Safety risks: Silicone raw materials may be corrosive, toxic or flammable, and there are high safety hazards during manual operation, including health damage to operators and potential environmental safety accidents.

[0006] 4. Material waste and environmental pollution: Imprecise manual operation can easily lead to raw material overflow or leakage, which not only causes waste of raw materials but may also cause environmental pollution, which is not in line with the trend of green production in the modern chemical industry. Summary of the invention

[0007] The technical problem to be solved by the utility model is to provide a turning and pouring device for organic silicon production raw materials, which can realize the purpose of automatic pouring of organic silicon production raw materials and realize accurate control of the discharge amount, thereby avoiding the occurrence of a series of problems existing in the prior art.

[0008] In order to solve the above technical problems, the technical solution adopted by the utility model is: a turning and pouring device for raw materials of organic silicon production, comprising a base body, an upward extending side plate is provided on one end of the side plates on both sides of the base body, a barrel support assembly is provided between the two extending side plates, a material receiving trough is provided on one end of the base body away from the extending side plate, the bottom of the material receiving trough is an inclined surface, a drainage hole is provided on the end surface of the lower end of the material receiving trough, a drainage pipe is provided at the drainage hole, and a drainage gate valve is provided on the inner side of the drainage hole;

[0009] A positioning assembly for fixing the barrel supporting assembly is also provided on the base body below the barrel supporting assembly.

[0010] In a preferred embodiment, the barrel support assembly includes a bottom plate and a ring plate, the top surface of the bottom plate and the bottom surface of the ring plate are connected to form a whole through a plurality of vertical connecting rods, and two symmetrical support shafts are arranged on the outer wall of the ring plate, and the two support shafts are arranged on two extended side plates;

[0011] One of the support shafts passes through the outside of the extended side plate and forms a transmission connection with the drive motor through a transmission chain.

[0012] In a preferred solution, a liquid level sensor is provided in the material receiving trough, the liquid level sensor is connected to the control module, and the control module is connected to the drive motor.

[0013] In a preferred solution, the liquid discharge gate valve comprises a frame plate, a vertical slide groove is formed in the frame plate, a block capable of moving up and down is arranged in the frame plate, a push cylinder is arranged on the top of the frame plate, a push rod of the push cylinder extends downward into the frame plate and is fixedly connected between the block blocks;

[0014] The push cylinder is connected to the control module.

[0015] In a preferred embodiment, the positioning assembly includes a bottom positioning block fixedly arranged at the bottom of the barrel support assembly, an arc-shaped hole is provided on the bottom positioning block, an arc-shaped positioning rod is provided in the base body below the bottom positioning block, the arc-shaped positioning rod and the arc-shaped hole are located on the same circular trajectory, teeth are provided on the outer circular surface of the arc-shaped positioning rod, and a driving device with gears is provided below the arc-shaped positioning rod, and the gears are meshed with the teeth.

[0016] In a preferred embodiment, an arc-shaped positioning rod support sleeve is further provided in the base body below the barrel support assembly, the arc-shaped positioning rod is arranged through the arc-shaped positioning rod support sleeve, and the arc-shaped positioning rod support sleeve is supported and fixed by sleeve support rods fixed on both sides of the base body.

[0017] In a preferred solution, at least three threaded sleeves are evenly distributed on the ring plate in the barrel support assembly, and threaded rods threadedly matched therewith are passed through the threaded sleeves, and a barrel top block is fixed to one end of the threaded rod located inside the ring plate.

[0018] The utility model provides a turning and pouring device for raw materials of organic silicon production, which has the following beneficial effects by adopting the above structure:

[0019] (1) Through the cooperation of the drive motor and the transmission chain, the automatic flipping and precise positioning of the barrel are realized, which greatly reduces manual intervention, improves production efficiency and reduces labor intensity;

[0020] (2) The linkage between the liquid level sensor and the control module enables real-time monitoring of the discharge volume of raw materials, ensuring the accuracy of each material discharge, which is conducive to maintaining the consistency of product quality;

[0021] (3) The adjustable design of the barrel support assembly, especially the combination of the threaded sleeve and the threaded rod, allows the device to adapt to barrels of raw materials of different specifications, thus enhancing the versatility and flexibility of the equipment;

[0022] (4) The positioning assembly ensures the stability of the barrel on the device and avoids the barrel from falling due to the deviation of its center of gravity. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0025] Figure 2 This is a schematic diagram of the structure of the liquid discharge gate valve of the utility model.

[0026] Figure 3 It is a schematic diagram of the structure of the barrel positioning component of the utility model.

[0027] Figure 4 It is a schematic diagram of the top view structure of the ring plate of the utility model.

[0028] In the figure: base body 1, extended side plate 2, barrel support assembly 3, bottom plate 301, ring plate 302, connecting rod 303, support shaft 4, drive motor 5, transmission chain 6, material receiving trough 7, discharge pipe 8, liquid level sensor 9, discharge gate valve 10, frame plate 11, blocking block 12, push cylinder 13, bottom positioning block 14, arc hole 15, arc positioning rod 16, teeth 161, gear 17, arc positioning rod support sleeve 18, sleeve support rod 181, threaded sleeve 19, threaded rod 20, barrel top block 21. DETAILED DESCRIPTION

[0029] like Figure 1-4 A turning and pouring device for raw materials for organic silicon production includes a base body 1, an upward extending side plate 2 is provided on one end of the side plates on both sides of the base body 1, a barrel support assembly 3 is provided between the two extending side plates 2, a material receiving trough 7 is provided on one end of the base body 1 away from the extending side plate 2, the bottom of the material receiving trough 7 is an inclined surface, a drainage hole is provided on the end surface of the lower end of the material receiving trough 7, a drainage pipe 8 is provided at the drainage hole, and a drainage gate valve 10 is provided on the inner side of the drainage hole;

[0030] A positioning assembly for fixing the barrel supporting assembly 3 is also provided on the base body 1 below the barrel supporting assembly 3 .

[0031] In a preferred embodiment, the barrel support assembly 3 includes a bottom plate 301 and a ring plate 302. The top surface of the bottom plate 301 and the bottom surface of the ring plate 302 are connected to form a whole through a plurality of vertical connecting rods 303. Two symmetrical support shafts 4 are provided on the outer wall of the ring plate 302. The two support shafts 4 are provided on the two extended side plates 2.

[0032] One of the support shafts 4 passes through the extension side plate 2 and forms a transmission connection with the drive motor 5 through a transmission chain 6 .

[0033] In a preferred solution, a liquid level sensor 9 is provided in the material receiving trough 7 , and the liquid level sensor 9 is connected to a control module, and the control module is connected to a driving motor 5 .

[0034] In a preferred embodiment, the liquid discharge gate valve 10 includes a frame plate 11, a vertical slide groove is formed in the frame plate 11, a block 12 capable of moving up and down is provided in the frame plate 11, a push cylinder 13 is provided on the top of the frame plate 11, and a push rod of the push cylinder 13 extends downward into the frame plate 11 and is fixedly connected between the block 12;

[0035] As described above, the push cylinder 13 is connected to the control module.

[0036] In the preferred embodiment, the positioning assembly includes a bottom positioning block 14 fixedly arranged at the bottom of the barrel support assembly 3, an arc-shaped hole 15 is provided on the bottom positioning block 14, an arc-shaped positioning rod 16 is provided in the base body 1 below the bottom positioning block 14, the arc-shaped positioning rod 16 and the arc-shaped hole 15 are located on the same circular trajectory, teeth 161 are provided on the outer circumferential surface of the arc-shaped positioning rod 16, and a driving device with a gear 17 is provided below the arc-shaped positioning rod 16, and the gear 17 is meshed with the teeth 161.

[0037] In the preferred embodiment, an arc-shaped positioning rod support sleeve 18 is also provided in the base body 1 below the barrel support assembly 3, and the arc-shaped positioning rod 16 is arranged through the arc-shaped positioning rod support sleeve 18. The arc-shaped positioning rod support sleeve 18 is supported and fixed by sleeve support rods 181 fixed on both sides of the base body 1.

[0038] In a preferred embodiment, at least three threaded sleeves 19 are evenly distributed on the ring plate 302 in the barrel support assembly 3, and a threaded rod 20 threadedly matched therewith is passed through the threaded sleeve 19, and a barrel top block 21 is fixed to one end of the threaded rod 20 located inside the ring plate 302.

[0039] In the device for turning over and discharging raw materials for producing organic silicon disclosed in the present invention:

[0040] 1. Structural assembly:

[0041] The base body 1 is welded with high-strength steel to ensure the stability and load-bearing capacity of the device.

[0042] The extended side plates 2 are fixed to both sides of the base body 1 by bolts, providing a turning fulcrum for the barrel support assembly 3 .

[0043] The barrel support assembly 3 includes a bottom plate 301, a ring plate 302 and a plurality of connecting rods 303. The support shaft 4 installed on the ring plate 302 is connected to the extended side plate 2 through a bearing to ensure smooth flipping.

[0044] The receiving trough 7 is tilted, with a drainage hole at the bottom, and is connected to the collecting container through a discharge pipe 8 to facilitate collection and subsequent processing.

[0045] The liquid discharge gate valve 10 uses a push cylinder 13 to drive the blocking block 12 to move up and down to realize the opening and closing control of the liquid discharge, and the push cylinder 13 is connected to the control module and can be remotely controlled.

[0046] 2. Workflow:

[0047] Barrel loading: Place the raw material barrel on the barrel support assembly 3, and use the adjustment of the threaded sleeve 19 and the threaded rod 20 to ensure that the barrel is stable.

[0048] Positioning and locking: Start the control module to make the driving device rotate the arc-shaped positioning rod 16, and through the cooperation of the teeth 161 and the gear 17, the barrel support assembly 3 is accurately locked in the predetermined position, ready for flipping.

[0049] Automatic flipping: The driving motor 5 drives the support shaft 4 to rotate through the transmission chain 6, so that the barrel support assembly 3 and the barrel thereon flip to a specific angle until the raw material starts to flow out.

[0050] Metering control and drainage: The liquid level sensor 9 monitors the liquid level changes in the receiving trough 7. When the preset value is reached, the control module instructs the drive motor to stop and opens the drainage gate valve 10 at the same time. The block 12 is driven to move away by the push cylinder 13 to achieve quantitative discharge of the raw materials.

[0051] Completion and reset: After the discharge is completed, close the discharge gate valve 10, and restore the barrel to its original position by rotating the drive motor in the reverse direction to prepare for the next round of operation or unloading the barrel.

[0052] 3. Maintenance and adjustment:

[0053] The design of the positioning assembly and the barrel support assembly facilitates the quick adjustment and replacement of barrels of different specifications, thus improving the applicability of the equipment.

[0054] The structural design of the arc-shaped positioning rod support sleeve 18 and the sleeve support rod 181 simplifies the maintenance process and facilitates regular inspection and cleaning.

Claims

1. A turning and pouring device for raw materials for producing organic silicon, comprising a base body (1), characterized in that: An upwardly extending side plate (2) is provided on one end of the side plates on both sides of the base body (1), a barrel support assembly (3) is provided between the two extended side plates (2), a material receiving trough (7) is provided on one end of the base body (1) away from the extended side plate (2), the bottom of the material receiving trough (7) is an inclined surface, a drainage hole is provided on the lower end surface of the material receiving trough (7), a drainage pipe (8) is provided at the drainage hole, and a drainage gate valve (10) is provided on the inner side of the drainage hole; A positioning assembly for fixing the barrel support assembly (3) is also provided on the base body (1) below the barrel support assembly (3).

2. The turning and pouring device for raw materials for production of organic silicon according to claim 1, characterized in that: The barrel support assembly (3) comprises a bottom plate (301) and a ring plate (302); the top surface of the bottom plate (301) and the bottom surface of the ring plate (302) are connected to form a whole via a plurality of vertical connecting rods (303); two symmetrical support shafts (4) are provided on the outer wall of the ring plate (302); the two support shafts (4) are arranged on the two extended side plates (2); One of the support shafts (4) passes through the outside of the extended side plate (2) and forms a transmission connection with the drive motor (5) through a transmission chain (6).

3. The turning and pouring device for raw materials for production of organic silicon according to claim 2, characterized in that: A liquid level sensor (9) is provided in the material receiving trough (7), the liquid level sensor (9) is connected to a control module, and the control module is connected to a drive motor (5).

4. The turning and pouring device for raw materials for production of organic silicon according to claim 3, characterized in that: The liquid discharge gate valve (10) comprises a frame plate (11), a vertical slide groove is formed in the frame plate (11), a block (12) capable of moving up and down is arranged in the frame plate (11), a push cylinder (13) is arranged at the top of the frame plate (11), a push rod of the push cylinder (13) extends downward into the frame plate (11) and is fixedly connected between the block blocks (12); The push cylinder (13) is connected to the control module.

5. The turning and pouring device for raw materials for production of organic silicon according to claim 1, characterized in that: The positioning assembly comprises a bottom positioning block (14) fixedly arranged at the bottom of the barrel support assembly (3), an arc-shaped hole (15) being provided on the bottom positioning block (14), an arc-shaped positioning rod (16) being provided in the base body (1) below the bottom positioning block (14), the arc-shaped positioning rod (16) and the arc-shaped hole (15) being located on the same circular track, teeth (161) being provided on the outer circumferential surface of the arc-shaped positioning rod (16), a driving device with a gear (17) being provided below the arc-shaped positioning rod (16), and the gear (17) being meshed with the teeth (161).

6. The turning and pouring device for raw materials for producing organic silicon according to claim 1, characterized in that: An arc-shaped positioning rod support sleeve (18) is also provided in the base body (1) below the barrel support assembly (3), and the arc-shaped positioning rod (16) is arranged through the arc-shaped positioning rod support sleeve (18). The arc-shaped positioning rod support sleeve (18) is supported and fixed by sleeve support rods (181) fixed on both sides of the base body (1).

7. The turning and pouring device for raw materials for production of organic silicon according to claim 2, characterized in that: At least three threaded sleeves (19) are evenly distributed on the ring plate (302) in the barrel support assembly (3), and threaded rods (20) threadedly matched therewith are inserted into the threaded sleeves (19), and a barrel top block (21) is fixed to one end of the threaded rod (20) located inside the ring plate (302).

Images