Drying rotary kiln for industrial sludge treatment

By setting up structures such as mounting seats, cleaning boards, cleaning blocks, fixing rods and vibrating frames in the rotary kiln, the problems of inner wall bonding and semi-drying caused by sludge viscosity are solved, and the complete drying and drying effect of sludge is achieved. promote.

CN222274348UActive Publication Date: 2024-12-31TAIZHOU ZHONGPU RENEWABLE RESOURCES UTILIZATION CO LTD
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Patent Information

Application Number
CN202420969893.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2024-12-31
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

When dealing with industrial sludge, the internal wall bonding problem is caused by the viscosity of the sludge, and the semi-dry sludge is difficult to completely dry, resulting in poor drying.

Method used

A drying rotary kiln for industrial sludge treatment was designed. By setting up a mounting seat, cleaning board, cleaning block, fixing rod, vibrating frame and crushing knife, the sludge removal and crushing are achieved to ensure that the sludge is completely dry.

Benefits of technology

Effectively remove the problem of sludge bonding, ensure that the sludge interior is completely dry, improve the sludge drying effect, and avoid the risk of incompletely dry mud blocks still wet when discharged.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a drying rotary kiln for industrial sludge treatment, which comprises a cylinder body, a mounting seat is arranged at the right end of the cylinder body, a mounting frame is arranged in the mounting seat, a mounting rod is fixedly mounted on the mounting frame, the mounting frame is rotatably connected with the mounting seat through a bearing, a cleaning plate is arranged on the mounting rod, and the cleaning plate is connected with the mounting seat through a bearing. A gear ring is mounted on the mounting frame, a gear is arranged in the mounting base, the gear is in meshed connection with the gear ring, the gear is rotationally connected with the mounting base through a rotating shaft, a first motor is arranged in the mounting base, and the gear is connected with the output end of the first motor through a rotating shaft; sludge adhered to the inner wall of the rotary kiln cylinder body is removed by arranging the mounting base and the cleaning plate, the situation that the sludge is adhered to the inner wall of the cylinder body due to viscidity to affect the overall drying effect of the sludge is avoided, and cleaning of the cleaning plate is achieved by arranging the cleaning block.
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Description

Technical Field

[0001] The utility model relates to the technical field of rotary kilns, in particular to a drying rotary kiln for industrial sludge treatment. Background Art

[0002] A rotary kiln refers to a rotating calcining kiln, which belongs to the category of building materials equipment. Rotary kilns can be divided into cement kilns, metallurgical chemical kilns and lime kilns according to the materials they process. Cement kilns are mainly used to calcine cement clinker, and are divided into two categories: dry-process cement kilns and wet-process cement kilns. Metallurgical chemical kilns are mainly used in the metallurgical industry for magnetization roasting of lean iron ore, oxidation roasting of chromium and nickel iron ore in steel plants; roasting of high-alumina vanadium ore in refractory plants and roasting of clinker and aluminum hydroxide in aluminum plants; and roasting of chromium ore sand and chromium ore powder in chemical plants. Rotary kilns are also used in the existing technology to dry industrial sludge.

[0003] Since the sludge itself is very sticky, a large amount of sludge will adhere to the inner wall of the rotary kiln during the drying process, affecting the overall drying effect of the sludge. In addition, part of the sludge in the semi-dry state in the middle section of the rotary kiln will agglomerate, and the inside of the agglomerated sludge may not be completely dry. For the sludge that is not completely dried inside, the rotary kiln in the prior art cannot crush and dry it, and the inside of the mud block may still not be completely dry when discharging. Summary of the invention

[0004] The utility model aims to provide a drying rotary kiln for industrial sludge treatment to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a drying rotary kiln for industrial sludge treatment, comprising a cylinder, characterized in that: a mounting seat is provided at the right end of the cylinder, the mounting seat is rotatably connected to the cylinder through a bearing, a mounting frame is provided inside the mounting seat, a mounting rod is fixedly installed on the mounting frame, the mounting frame is rotatably connected to the mounting seat through a bearing, a cleaning plate is provided on the mounting rod, a gear ring is installed on the mounting frame, a gear is provided inside the mounting seat, the gear is meshed with the gear ring, the gear is rotatably connected to the mounting seat through a rotating shaft, a first motor is provided inside the mounting seat, and the gear is connected to the output end of the first motor through a rotating shaft.

[0006] As a further preferred embodiment of the present technical solution, a cleaning block is provided on the mounting rod, and the cleaning block is slidably connected to the mounting rod and the cleaning plate respectively. A screw rod is provided inside the mounting rod, and both ends of the screw rod respectively pass through the mounting rod and are rotatably connected to the mounting rod, the screw rod passes through the cleaning block and is threadedly connected to the cleaning block, and a motor is provided inside the mounting rod, and the right end of the screw rod is connected to the output end of the motor.

[0007] As a further preferred embodiment of the present technical solution, a fixing rod is fixedly installed in the mounting seat, a vibration frame is provided on the fixing rod, a plurality of groups of first crushing knives are equidistantly distributed on the fixing device, a plurality of groups of second crushing knives are equidistantly distributed on the vibration frame, the first crushing knives are correspondingly distributed with the second crushing knives, a cam is provided on the fixing rod, and a second motor is provided above the fixing rod.

[0008] As a further preferred embodiment of the present technical solution, a slider is provided on the vibration frame, a mounting groove is provided in the fixing rod, the slider is slidably connected to the fixing rod via the mounting groove, a sliding rod is provided in the mounting groove, and the slider is slidably sleeved with the sliding rod.

[0009] As a further preferred embodiment of the present technical solution, a spring is sleeved on the slide rod, two ends of the slide rod are respectively fixedly connected to the fixed rod, and two ends of the spring are respectively fixedly connected to the slider and the slide rod.

[0010] As a further preferred embodiment of the present technical solution, the cam is rotatably connected to the fixed rod via a rotating shaft, the cam is connected to an output end of the second motor via a rotating shaft, and the cam is fitted with the slider.

[0011] The utility model provides a drying rotary kiln for industrial sludge treatment, which has the following beneficial effects:

[0012] (1) The utility model can remove the sludge adhered to the inner wall of the rotary kiln cylinder by providing a mounting seat and a cleaning plate, thereby preventing the sludge from adhering to the inner wall of the cylinder due to its stickiness and affecting the overall drying effect of the sludge. The utility model can also clean the cleaning plate by providing a cleaning block, thereby reducing the possibility that part of the sludge adheres to the cleaning plate during the cleaning process of the inner wall of the cylinder, causing the sludge to re-attach to the inner wall of the cylinder during the contact between the cleaning plate and the inner wall of the cylinder, thereby affecting the sludge scraping effect of the cleaning plate.

[0013] (2) The utility model provides a fixed rod and a vibration frame to cooperate with the first crushing knife and the second crushing knife to crush the mud blocks that are not completely dried inside the middle part of the cylinder, thereby ensuring that the inside of the mud blocks can also be completely dried; during the rotation of the rotary kiln, the mud blocks in the middle are continuously thrown up and fall between the fixed rod and the vibration frame. The second motor drives the cam to rotate, pushing the slider, and the slider drives the vibration frame to vibrate left and right on the fixed rod in cooperation with the spring, so that the second crushing knife intermittently cooperates with the first crushing knife to shear and crush the mud blocks, so that the internal space of the mud blocks is completely exposed, thereby achieving complete drying of the mud blocks. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2This is a schematic diagram of the structure of the cleaning plate of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the mounting frame of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the cleaning block of the utility model;

[0018] Figure 5 It is a structural schematic diagram of a fixing rod of the utility model;

[0019] Figure 6 For the utility model Figure 5 -A magnified view of the structure;

[0020] In the figure: 1, cylinder; 2, mounting seat; 3, mounting frame; 4, mounting rod; 5, cleaning plate; 6, gear ring; 7, gear; 8, first motor; 9, cleaning block; 10, screw rod; 11, motor; 12, fixing rod; 13, vibration frame; 14, first crushing knife; 15, second crushing knife; 16, slider; 17, mounting groove; 18, slide rod; 19, spring; 20, cam; 21, second motor. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] The utility model provides a technical solution: Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, in this embodiment, a drying rotary kiln for industrial sludge treatment includes a cylinder 1, a mounting seat 2 is provided at the right end of the cylinder 1, the mounting seat 2 is rotatably connected to the cylinder 1 through a bearing, a mounting frame 3 is provided in the mounting seat 2, a mounting rod 4 is fixedly installed on the mounting frame 3, the mounting frame 3 is rotatably connected to the mounting seat 2 through a bearing, a cleaning plate 5 is provided on the mounting rod 4, a gear ring 6 is installed on the mounting frame 3, a gear 7 is provided in the mounting seat 2, the gear 7 is meshed and connected with the gear ring 6, the gear 7 is rotatably connected to the mounting seat 2 through a rotating shaft, a first motor 8 is provided in the mounting seat 2, the gear 7 is connected to the output end of the first motor 8 through a rotating shaft, a cleaning block 9 is provided on the mounting rod 4, the cleaning block 9 is slidably connected to the mounting rod 4 and the cleaning plate 5 respectively, a screw rod 10 is provided in the mounting rod 4, both ends of the screw rod 10 respectively penetrate the mounting rod 4 and are rotatably connected to the mounting rod 4, the screw rod 10 penetrates the cleaning block 9 and is threadedly connected to the cleaning block 9, a motor 11 is provided in the mounting rod 4, and the right end of the screw rod 10 is connected to the output end of the motor 11.

[0023] The mounting base 2 and the cleaning plate 5 are provided to remove the sludge adhered to the inner wall of the rotary kiln cylinder 1, thereby preventing the sludge from adhering to the inner wall of the cylinder 1 due to its stickiness and affecting the overall drying effect of the sludge. The cleaning block 9 is provided to clean the cleaning plate 5, thereby reducing the possibility of part of the sludge adhering to the cleaning plate 5 during the cleaning process of the inner wall of the cylinder 1 by the cleaning plate 5, resulting in the sludge re-attaching to the inner wall of the cylinder 1 during the contact process between the cleaning plate 5 and the inner wall of the cylinder 1, thereby affecting the sludge scraping effect of the cleaning plate 5.

[0024] like Figure 5 and Figure 6 As shown, a fixed rod 12 is fixedly installed in the mounting seat 2, a vibration frame 13 is provided on the fixed rod 12, a plurality of groups of first crushing knives 14 are equidistantly distributed on the fixed mounting, a plurality of groups of second crushing knives 15 are equidistantly distributed on the vibration frame 13, the first crushing knives 14 and the second crushing knives 15 are distributed correspondingly, a cam 20 is provided on the fixed rod 12, a second motor 21 is provided above the fixed rod 12, a slider 16 is provided on the vibration frame 13, a mounting groove 17 is provided in the fixed rod 12, the slider 16 is slidably connected to the fixed rod 12 through the mounting groove 17, a sliding rod 18 is provided in the mounting groove 17, the slider 16 is slidably sleeved with the sliding rod 18, a spring 19 is sleeved on the sliding rod 18, two ends of the sliding rod 18 are respectively fixedly connected to the fixed rod 12, two ends of the spring 19 are respectively fixedly connected to the slider 16 and the sliding rod 18, the cam 20 is rotatably connected to the fixed rod 12 through a rotating shaft, the cam 20 is connected to the output end of the second motor 21 through a rotating shaft, and the cam 20 fits the slider 16.

[0025] The fixed rod 12 and the vibration frame 13 are provided to cooperate with the first crushing knife 14 and the second crushing knife 15 to crush the mud blocks that are not completely dried inside the middle part of the cylinder 1, so as to ensure that the inside of the mud blocks can also be completely dried; during the rotation of the rotary kiln, the mud blocks in the middle are constantly thrown up and fall between the fixed rod 12 and the vibration frame 13, and the cam 20 is driven by the second motor 21 to rotate, so as to push the slider 16, and the slider 16 drives the vibration frame 13 to vibrate left and right on the fixed rod 12 in cooperation with the spring 19, so that the second crushing knife 15 intermittently cooperates with the first crushing knife 14 to shear and crush the mud blocks, so that the internal space of the mud blocks is completely exposed, thereby achieving complete drying of the mud blocks.

[0026] The utility model provides a drying rotary kiln for industrial sludge treatment, and the specific working principle is as follows: by setting a mounting seat 2 and a cleaning plate 5, the sludge adhered to the inner wall of the rotary kiln cylinder 1 is removed, and the sludge is prevented from adhering to the inner wall of the cylinder 1 due to the stickiness of the sludge and affecting the overall drying effect of the sludge, and by setting a cleaning block 9, the cleaning of the cleaning plate 5 is realized, and the part of the sludge adhering to the cleaning plate 5 during the cleaning process of the cleaning plate 5 for the inner wall of the cylinder 1 is reduced, resulting in the re-adherence of the cleaning plate 5 to the inner wall of the cylinder 1 during the contact process between the cleaning plate 5 and the inner wall of the cylinder 1. The inner wall of the cylinder 1 affects the sludge scraping effect of the cleaning plate 5. During the rotation of the rotary kiln, the mud blocks in the middle are constantly thrown up and fall between the fixed rod 12 and the vibration frame 13. The cam 20 is driven by the second motor 21 to rotate, and the slider 16 is pushed. The slider 16 cooperates with the spring 19 to drive the vibration frame 13 to vibrate left and right on the fixed rod 12, so that the second crushing knife 15 intermittently cooperates with the first crushing knife 14 to shear and crush the mud blocks, so that the internal space of the mud blocks is completely exposed, thereby achieving complete drying of the mud blocks.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A drying rotary kiln for industrial sludge treatment, comprising a cylinder (1), characterized in that: A mounting seat (2) is provided at the right end of the cylinder (1), the mounting seat (2) being rotatably connected to the cylinder (1) via a bearing, a mounting frame (3) is provided inside the mounting seat (2), a mounting rod (4) is fixedly mounted on the mounting frame (3), the mounting frame (3) is rotatably connected to the mounting seat (2) via a bearing, a cleaning plate (5) is provided on the mounting rod (4), a gear ring (6) is installed on the mounting frame (3), a gear (7) is provided inside the mounting seat (2), the gear (7) is meshedly connected to the gear ring (6), the gear (7) is rotatably connected to the mounting seat (2) via a rotating shaft, a first motor (8) is provided inside the mounting seat (2), and the gear (7) is connected to an output end of the first motor (8) via a rotating shaft.

2. The drying rotary kiln for industrial sludge treatment according to claim 1, characterized in that: A cleaning block (9) is provided on the mounting rod (4), and the cleaning block (9) is slidably connected to the mounting rod (4) and the cleaning plate (5) respectively. A screw rod (10) is provided inside the mounting rod (4), and both ends of the screw rod (10) respectively penetrate the mounting rod (4) and are rotatably connected to the mounting rod (4). The screw rod (10) penetrates the cleaning block (9) and is threadedly connected to the cleaning block (9). A motor (11) is provided inside the mounting rod (4), and the right end of the screw rod (10) is connected to the output end of the motor (11).

3. The drying rotary kiln for industrial sludge treatment according to claim 1, characterized in that: A fixing rod (12) is fixedly mounted in the mounting seat (2), a vibration frame (13) is provided on the fixing rod (12), a plurality of groups of first crushing knives (14) are evenly distributed on the fixing rod, a plurality of groups of second crushing knives (15) are evenly distributed on the vibration frame (13), the first crushing knives (14) and the second crushing knives (15) are distributed correspondingly, a cam (20) is provided on the fixing rod (12), and a second motor (21) is provided above the fixing rod (12).

4. The drying rotary kiln for industrial sludge treatment according to claim 3, characterized in that: The vibration frame (13) is provided with a slider (16), the fixed rod (12) is provided with a mounting groove (17), the slider (16) is slidably connected to the fixed rod (12) via the mounting groove (17), the mounting groove (17) is provided with a sliding rod (18), and the slider (16) is slidably sleeved with the sliding rod (18).

5. The drying rotary kiln for industrial sludge treatment according to claim 4, characterized in that: A spring (19) is sleeved on the slide rod (18), and two ends of the slide rod (18) are respectively fixedly connected to the fixed rod (12), and two ends of the spring (19) are respectively fixedly connected to the slider (16) and the slide rod (18).

6. The drying rotary kiln for industrial sludge treatment according to claim 3, characterized in that: The cam (20) is rotatably connected to the fixed rod (12) via a rotating shaft, the cam (20) is connected to the output end of the second motor (21) via the rotating shaft, and the cam (20) is in close contact with the slider (16).