Annealing device for spring washer production
The annealing device addresses inefficiencies in spring washer annealing by using a reciprocating mechanism and rotating rod with L-shaped push plates to enhance contact area and temperature uniformity, resulting in improved annealing speed and efficiency.
Patent Information
- Application Number
- CN202421564866.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-07-03
AI Technical Summary
Existing annealing devices for spring washers have poor movement frequency of piston blocks, leading to reduced temperature uniformity and inefficient contact area between the spring washers and the annealing box, resulting in a slow annealing process.
An annealing device with a reciprocating mechanism, rotating rod, and L-shaped push plates that enhance the contact area and efficiency by sliding and rotating the spring washers within the annealing box, combined with a heat preservation and dissipation system to improve temperature uniformity and circulation.
The device increases the contact area and efficiency between spring washers and hot air, enhancing the annealing process by improving temperature uniformity and circulation, thereby increasing the annealing speed and effectiveness.
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Figure CN222274633U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spring washer production and processing, in particular to an annealing device used for spring washer production. Background Art
[0002] Spring washers are components installed under nuts to prevent them from loosening. During production, spring washers need to be annealed, so an annealing device is required to anneal many spring washers.
[0003] In the "Annealing device for spring washer production" with the authorization announcement number "CN210506433U", it includes a base and a support frame, the upper part of the base is fixedly connected with an annealing box, the inner top of the annealing box is fixedly installed with an electric heating pipe, the upper part of one end of the annealing box is fixedly connected with a heat preservation cylinder and a heat dissipation cylinder, the heat preservation cylinder and the heat dissipation cylinder are respectively installed with piston blocks, the upper part of the support frame is installed with a horizontally arranged first electric push rod and a second electric push rod, one end of the first electric push rod is fixedly connected to the piston block inside the heat preservation cylinder through an insulation rod, and one end of the second electric push rod is fixedly connected to the piston block inside the heat dissipation cylinder through an insulation rod;
[0004] In the above-mentioned prior art, the piston block is driven to move in a reciprocating cycle by the first electric push rod and the second electric push rod, which reduces the movement frequency of the piston block and results in poor use effect. At the same time, the rotating shaft is driven to rotate slowly by the reduction motor, so that the internal temperature of the annealing box remains uniform. The internal temperature of the annealing box can only be pushed, and the contact area between the internal temperature of the annealing box and the spring washer is small, resulting in a slow annealing effect. Utility Model Content
[0005] The purpose of the utility model is to provide an annealing device for producing spring washers to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an annealing device for the production of spring washers, comprising an annealing box, a feed port is fixedly installed on the top of one end of the annealing box, a discharge port is opened at the bottom of the end of the annealing box away from the feed port, a heat-insulating cylinder and a heat-dissipating cylinder are fixedly installed on the end of the annealing box close to the discharge port, the heat-insulating cylinder and the heat-dissipating cylinder are symmetrically arranged, pistons are slidably installed inside the heat-insulating cylinder and the heat-dissipating cylinder, a mounting cylinder is installed inside the annealing box, an L-shaped push plate is fixedly installed at an equal distance on the outside of the mounting cylinder, a reciprocating mechanism for controlling the intermittent sliding of the piston is fixedly installed on the end of the annealing box close to the discharge port, and an electric heating plate is fixedly installed on the top of the annealing box.
[0007] As a further preferred embodiment of the present technical solution, the L-shaped pusher plates at different cross-sectional positions are arranged in a staggered manner.
[0008] As a further preferred embodiment of the present technical solution, a rotating rod is rotatably installed in the middle of the annealing box, a pushing motor for controlling the rotation of the rotating rod is fixedly installed at one end of the annealing box, a limiting block is symmetrically fixedly installed in the middle of the rotating rod, the mounting tube is slidably installed on the outside of the pushing motor, a limiting groove is provided inside the mounting tube corresponding to the position of the limiting block, the limiting groove is slidably connected to the limiting block, a mounting rod is fixedly installed on the inner wall of the annealing box, a guide rod is fixedly installed on the end of the mounting rod away from the annealing box, a guide groove is provided on the outer side of the end of the mounting tube close to the guide rod, the guide groove is slidably connected to the guide rod, the guide groove includes an arc groove and a V-shaped groove, and the arc groove and the V-shaped groove are connected.
[0009] As a further preferred embodiment of the present technical solution, the guide groove and the guide rod fit tightly and slide.
[0010] As a further preferred embodiment of the present technical solution, one end of the L-shaped push plate away from the mounting tube is fitted against the inner wall of the annealing box.
[0011] As a further preferred embodiment of the present technical solution, the reciprocating mechanism includes a fixed plate, a driving motor, a turntable and a connecting rod. The annealing box is fixedly installed with a fixed plate near the heat preservation cylinder and the heat dissipation cylinder. The driving motor is fixedly installed at one end of the fixed plate, and the turntable is fixedly installed at the output end of the drive motor. A connecting rod is eccentrically installed on one side of the turntable through an axle pin, and the end of the connecting rod away from the turntable is rotationally connected to the piston through an axle pin.
[0012] The utility model provides an annealing device for the production of spring washers, which has the following beneficial effects:
[0013] (1) The utility model drives the turntable to rotate by a driving motor, and the connection between the turntable and the piston by a connecting rod drives the piston to slide back and forth inside the heat dissipation cylinder and the heat preservation cylinder, so as to facilitate the heating of the spring washer and the heat dissipation of the hot air inside the annealing box.
[0014] (2) The utility model drives the rotating rod to rotate by the pushing motor, which will synchronously drive the installation cylinder to rotate. The L-shaped pushing plate will push the spring washer inside the annealing box, thereby increasing the contact area and efficiency between the entire spring washer and the hot air inside the annealing box. When the guide rod is inside the arc groove, the installation cylinder continues to rotate. When the guide rod is inside the V-shaped groove, the installation cylinder will slide left and right due to the squeezing of the guide rod. The L-shaped pushing plate will push the spring washer inside the annealing box left and right, thereby further increasing the contact area and efficiency between the entire spring washer and the hot air inside the annealing box. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;
[0017] Figure 3 It is a schematic diagram of a partial cross-section explosion structure of the utility model;
[0018] Figure 4 for Figure 3 The enlarged view of point A in the middle;
[0019] Figure 5 for Figure 3 The enlarged view of point B in the middle;
[0020] In the figure: 1. annealing box; 2. feed port; 3. discharge port; 4. insulation cylinder; 5. heat dissipation cylinder; 6. piston; 7. mounting cylinder; 8. L-shaped push plate; 9. electric heating plate; 10. rotating rod; 11. push motor; 12. limit block; 13. limit groove; 14. mounting rod; 15. guide rod; 16. guide groove; 17. arc groove; 18. V-shaped groove; 19. fixing plate; 20. driving motor; 21. turntable; 22. connecting rod. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0022] The utility model provides a technical solution: Figures 1 to 5 As shown, in the present embodiment, an annealing device for the production of spring washers comprises an annealing box 1, a feed port 2 is fixedly mounted on the top of one end of the annealing box 1, a discharge port 3 is provided at the bottom of the end of the annealing box 1 away from the feed port 2, a heat preservation cylinder 4 and a heat dissipation cylinder 5 are fixedly mounted on the end of the annealing box 1 close to the discharge port 3, the heat preservation cylinder 4 and the heat dissipation cylinder 5 are symmetrically arranged, pistons 6 are slidably mounted inside the heat preservation cylinder 4 and the heat dissipation cylinder 5, a mounting cylinder 7 is mounted inside the annealing box 1, an L-shaped push plate 8 is fixedly mounted equidistantly on the outside of the mounting cylinder 7, a reciprocating mechanism for controlling the intermittent sliding of the piston 6 is fixedly mounted on the end of the annealing box 1 close to the discharge port 3, and an electric heating plate 9 is fixedly mounted on the top of the annealing box 1.
[0023] like Figures 1 to 5 As shown, the L-shaped push plates 8 at different cross-sectional positions are arranged in a staggered manner.
[0024] The spring washers inside the annealing box 1 are pushed in an interlaced manner, thereby increasing the contact area and efficiency between the entire spring washers and the hot air inside the annealing box 1 .
[0025] like Figures 1 to 5 As shown, a rotating rod 10 is rotatably installed in the middle of the annealing box 1, and a pushing motor 11 for controlling the rotation of the rotating rod 10 is fixedly installed at one end of the annealing box 1. A limiting block 12 is symmetrically fixedly installed in the middle of the rotating rod 10, and the mounting tube 7 is slidably installed on the outside of the pushing motor 11. A limiting groove 13 is provided inside the mounting tube 7 at a position corresponding to the limiting block 12, and the limiting groove 13 is slidably connected to the limiting block 12. A mounting rod 14 is fixedly installed on the inner wall of the annealing box 1, and a guide rod 15 is fixedly installed at one end of the mounting rod 14 away from the annealing box 1. A guide groove 16 is provided on the outer side of one end of the mounting tube 7 close to the guide rod 15, and the guide groove 16 is slidably connected to the guide rod 15, and the guide groove 16 includes an arc groove 17 and a V-shaped groove 18, and the arc groove 17 and the V-shaped groove 18 are connected.
[0026] The push motor 11 drives the rotating rod 10 to rotate, which will synchronously drive the installation cylinder 7 to rotate. The L-shaped push plate 8 will push the spring washer inside the annealing box 1 to improve the contact area and efficiency between the overall spring washer and the hot air inside the annealing box 1. When the guide rod 15 is inside the arc groove 17, the installation cylinder 7 continues to rotate. When the guide rod 15 is inside the V-shaped groove 18, the installation cylinder 7 will slide left and right due to the squeezing of the guide rod 15. The L-shaped push plate 8 will push the spring washer inside the annealing box 1 left and right, further improving the contact area and efficiency between the overall spring washer and the hot air inside the annealing box 1.
[0027] like Figures 1 to 5 As shown, the guide groove 16 and the guide rod 15 are tightly fitted and slidable.
[0028] The stability of the movement of the installation cylinder 7 restricted by the guide rod 15 is improved.
[0029] like Figures 1 to 5 As shown, one end of the L-shaped push plate 8 away from the mounting tube 7 is fitted with the inner wall of the annealing box 1 .
[0030] The spring washer fitted inside the annealing box 1 can be pushed completely as a whole.
[0031] like Figures 1 to 5 As shown, the reciprocating mechanism includes a fixed plate 19, a drive motor 20, a turntable 21 and a connecting rod 22. The annealing box 1 is fixedly installed with a fixed plate 19 near the heat preservation cylinder 4 and the heat dissipation cylinder 5. The drive motor 20 is fixedly installed at one end of the fixed plate 19, and the turntable 21 is fixedly installed at the output end of the drive motor 20. A connecting rod 22 is eccentrically installed on one side of the turntable 21 through an axle pin, and the end of the connecting rod 22 away from the turntable 21 is rotatably connected to the piston 6 through an axle pin.
[0032] The turntable 21 is driven to rotate by the driving motor 20, and the connection between the turntable 21 and the piston 6 through the connecting rod 22 will drive the piston 6 to slide back and forth inside the heat dissipation cylinder 5 and the heat preservation cylinder 4, so as to heat the spring washer and dissipate the heat of the hot air inside the annealing box 1.
[0033] The utility model provides an annealing device for the production of spring washers, and the specific working principle is as follows:
[0034] When the device is in use, the spring washer is placed from the feed port 2 into the annealing box 1, and the spring washer is heated by the operation of the electric heating plate 9. At the same time, the turntable 21 is driven to rotate by the driving motor 20, and the connection between the turntable 21 and the piston 6 by the connecting rod 22 will drive the piston 6 to slide back and forth inside the heat preservation cylinder 4, which will make the internal air flow of the annealing box 1 circulate, and improve the heating speed of the spring washer. When the temperature is too high, the turntable 21 is driven to rotate by starting another driving motor 20, and the connection between the turntable 21 and the piston 6 by the connecting rod 22 will drive the piston 6 to slide back and forth inside the heat dissipation cylinder 5, and the hot air inside the annealing box 1 is circulated and filled in the heat dissipation cylinder 5 for heat dissipation, thereby reducing the temperature, facilitating the heating of the spring washer and the heat dissipation of the hot air inside the annealing box 1;
[0035] When the spring washer is annealed, the rotating rod 10 is driven to rotate by the pushing motor 11, which will synchronously drive the installation cylinder 7 to rotate. The L-shaped pushing plate 8 will push the spring washer inside the annealing box 1, thereby increasing the contact area and efficiency between the overall spring washer and the hot air inside the annealing box 1. When the guide rod 15 is inside the arc groove 17, the installation cylinder 7 continues to rotate. When the guide rod 15 is inside the V-shaped groove 18, the installation cylinder 7 will slide left and right due to the squeezing of the guide rod 15. The L-shaped pushing plate 8 will push the spring washer inside the annealing box 1 left and right, thereby further increasing the contact area and efficiency between the overall spring washer and the hot air inside the annealing box 1.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An annealing device for producing spring washers, comprising an annealing box (1), a feed port (2) fixedly mounted on the top of one end of the annealing box (1), a discharge port (3) opened at the bottom of the end of the annealing box (1) away from the feed port (2), a heat preservation cylinder (4) and a heat dissipation cylinder (5) fixedly mounted on the end of the annealing box (1) close to the discharge port (3), the heat preservation cylinder (4) and the heat dissipation cylinder (5) are symmetrically arranged, and pistons (6) are slidably mounted inside the heat preservation cylinder (4) and the heat dissipation cylinder (5), characterized in that: The annealing box (1) is provided with a mounting cylinder (7) inside, and an L-shaped push plate (8) is fixedly installed at an equal distance outside the mounting cylinder (7); a reciprocating mechanism for controlling the intermittent sliding of the piston (6) is fixedly installed at one end of the annealing box (1) close to the discharge port (3); an electric heating plate (9) is fixedly installed at the top of the annealing box (1); a rotating rod (10) is rotatably installed in the middle of the annealing box (1); a push motor (11) for controlling the rotation of the rotating rod (10) is fixedly installed at one end of the annealing box (1); a limiting block (12) is symmetrically fixedly installed in the middle of the rotating rod (10); the mounting cylinder (7) is slidably installed on the push plate (11); The outer side of the material motor (11) is provided with a limiting groove (13) inside the installation tube (7) corresponding to the position of the limiting block (12), and the limiting groove (13) is slidably connected to the limiting block (12). The inner wall of the annealing box (1) is fixedly installed with a mounting rod (14), and the end of the mounting rod (14) away from the annealing box (1) is fixedly installed with a guide rod (15). The outer side of the end of the installation tube (7) close to the guide rod (15) is provided with a guide groove (16), and the guide groove (16) is slidably connected to the guide rod (15), and the guide groove (16) includes an arc groove (17) and a V-shaped groove (18), and the arc groove (17) and the V-shaped groove (18) are connected.
2. The annealing device for spring washer production according to claim 1, characterized in that: The L-shaped push plates (8) at different cross-sectional positions are arranged in a staggered manner.
3. The annealing device for spring washer production according to claim 1, characterized in that: The guide groove (16) and the guide rod (15) are tightly fitted and slidably connected.
4. The annealing device for spring washer production according to claim 1, characterized in that: One end of the L-shaped push plate (8) away from the mounting tube (7) is arranged in close contact with the inner wall of the annealing box (1).
5. The annealing device for spring washer production according to claim 1, characterized in that: The reciprocating mechanism comprises a fixed plate (19), a driving motor (20), a rotating disk (21) and a connecting rod (22); the annealing box (1) is fixedly mounted with a fixed plate (19) at positions close to the heat-insulating cylinder (4) and the heat-dissipating cylinder (5); one end of the fixed plate (19) is fixedly mounted with a driving motor (20); the output end of the driving motor (20) is fixedly mounted with a rotating disk (21); a connecting rod (22) is eccentrically rotatably mounted on one side of the rotating disk (21) via an axle pin; and one end of the connecting rod (22) away from the rotating disk (21) is rotatably connected to the piston (6) via an axle pin.