Improved energy-saving and environment-friendly dyeing machine
The motor drives the skateboard and dyeing nozzle to achieve uniform spraying of dyes. The dye circulation system is used to solve the problem of insufficient dye uniformity in the existing dyeing machines, reduce energy consumption and environmental pollution, and realize dyes Recycling and resource conservation.
Patent Information
- Application Number
- CN202420970861.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing dyeing machines have shortcomings in uniform coating of dyes, which leads to repeated dyeing, resulting in waste of energy and environmental pollution.
The motor-driven gear system drives the skateboard and dyeing nozzles to achieve uniform spraying of dyes, and use collection boxes, filters and reflow tubes to recycle dyes to avoid waste and pollution.
The uniform coating of dyes is achieved, energy consumption and waste emissions are reduced, environmental pollution is reduced, dye recycling and resource conservation are achieved.
Smart Images
Figure CN222274937U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyeing machines, in particular to an improved energy-saving and environment-friendly dyeing machine. Background Art
[0002] A dyeing machine is a piece of equipment used in the textile industry. It is a mechanical device mainly used to dye fibers, cloth or yarn. It is usually composed of a dye vat, a heating system, a circulating water system, a control system and other components. The wastewater, waste gas and waste residue generated during the dyeing process pollute the environment, including water pollution, air pollution and soil pollution. The use of energy-saving and environmentally friendly dyeing machines can reduce energy consumption, reduce waste emissions and mitigate negative impacts on the environment.
[0003] After searching, the announcement number is CN220224586U, which discloses an improved energy-saving and environmentally friendly dyeing machine, including a box, a motor is fixedly installed on the side of the box, a cloth roller is rotatably installed inside the box, the output end of the motor runs through the side of the box and is fixedly connected to the end of the cloth roller, a conveying plate is fixedly installed inside the box, a driven roller is rotatably connected inside the box, the conveying plate is arranged between the cloth roller and the driven roller, a sealing door is rotatably connected to the side of the box, one side of the sealing door is snapped with the box, a dye tank is fixedly installed on the top of the box, a switch tube is fixedly installed on the bottom of the dye tank, and a valve is arranged inside the switch tube. The utility model can use gravity to spray dye to dye the cloth, save energy, and can recycle the dye dripping on the cloth, save dye, and prevent pollution.
[0004] However, in the above application, the device cannot apply the dye more evenly on the cloth during use. During use, the cloth cannot be dyed evenly and thus needs to be dyed repeatedly, resulting in unnecessary waste. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides an improved energy-saving and environmentally friendly dyeing machine, which aims to improve the problem that the cloth cannot be dyed evenly and the cloth needs to be dyed repeatedly, resulting in unnecessary waste.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The outer wall of the second gear is fixedly connected to the inner wall of the slide plate, and the outer wall of the second gear is meshed with the inner wall of the third gear. The outer wall of the slide plate is slidably connected to the first limiting slide rail, and the inner wall of the first limiting slide rail is provided with a first slide groove, the outer wall of the slide plate is slidably connected to the inner wall of the first slide groove, and the outer wall of the slide plate is slidably connected to the second limiting slide rail, the lower surface of the rack plate is fixedly connected to a dyeing bin, the outer wall of the slide plate is slidably connected to the inner wall of the dyeing bin, the upper surface of the second limiting slide rail is fixedly connected to the inner wall of the dyeing bin, and the outer wall of the dyeing bin is provided with a protective component.
[0008] Preferably, the protection component includes a door frame, the outer wall of the door frame is fixedly connected to the outer wall of the dyeing chamber, the inner wall of the door frame is provided with a second slide groove, the inner wall of the door frame is slidably connected to a safety door, and the outer wall of the safety door is slidably connected to the inner wall of the second slide groove.
[0009] Preferably, a collecting box is fixedly connected to the lower surface of the dyeing chamber, and a sliding frame is slidably connected to the inner wall of the collecting box.
[0010] Preferably, a mounting groove is provided on the inner wall of the sliding frame, and a filter screen is connected to the inner wall of the sliding frame.
[0011] Preferably, the outer wall of the filter screen is slidably connected to the inner wall of the mounting groove, and the inner wall of the collection box is fixedly connected with a return pipe.
[0012] Preferably, a water pump is fixedly connected to the outer wall of the reflux pipe, and a storage tank is fixedly connected to the outer wall of the reflux pipe.
[0013] Preferably, the outer wall of the storage tank is fixedly connected to the outer wall of the dyeing chamber, and the inner wall of the storage tank is fixedly connected with a spray pipe.
[0014] Preferably, a dyeing nozzle is fixedly connected to the outer wall of the nozzle pipe, and the upper surface of the dyeing nozzle is fixedly connected to the lower surface of the slide plate.
[0015] The utility model has the following beneficial effects:
[0016] 1. In the utility model, the first rotating shaft is driven to rotate by the motor, and the second rotating shaft and the third gear are driven to move in coordination with the rack plate through the first gear. The dyeing nozzle is driven to move by the slide plate under the limitation of the first limiting slide rail, the second limiting slide rail and the first slide groove, so that the dye can be applied more evenly during dyeing to avoid unnecessary waste.
[0017] 2. In the utility model, the excess fuel sprayed out is collected by a collection box to prevent pollution to the environment. At the same time, the filter screen slides into the inner wall of the installation groove to filter the dye during recycling. The dye is returned to the storage tank through the reflux pipe and the water pump, and then sprayed to the outside through the dyeing nozzle to achieve recycling and avoid waste and pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A three-dimensional diagram of an improved energy-saving and environmentally friendly dyeing machine proposed by the utility model;
[0019] Figure 2 A schematic diagram of a storage tank of an improved energy-saving and environmentally friendly dyeing machine proposed in the utility model;
[0020] Figure 3 The utility model discloses a sliding frame schematic diagram of an improved energy-saving and environment-friendly dyeing machine.
[0021] Legend:
[0022] 1. Slide plate; 2. Motor; 3. First rotating shaft; 4. First gear; 5. Second gear; 6. Second rotating shaft; 7. Third gear; 8. Rack plate; 9. First limiting slide rail; 10. First slide slot; 11. Second limiting slide rail; 12. Dyeing chamber; 13. Door frame; 14. Second slide slot; 15. Safety door; 16. Collection box; 17. Installation slot; 18. Slide frame; 19. Filter; 20. Reflux pipe; 21. Water pump; 22. Spray pipe; 23. Dyeing nozzle; 24. Storage tank. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings of the specification of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1-Figure 2The utility model provides an embodiment: an improved energy-saving and environmentally friendly dyeing machine, comprising a slide plate 1, the outer wall of the slide plate 1 is fixedly connected to a motor 2, the output end of the motor 2 is fixedly connected to a first rotating shaft 3, the outer wall of the first rotating shaft 3 is fixedly connected to a first gear 4, the outer wall of the first gear 4 is meshingly connected to a second gear 5, the inner wall of the second gear 5 is fixedly connected to a second rotating shaft 6, the outer wall of the second rotating shaft 6 is rotatably connected to the inner wall of the slide plate 1, the outer wall of the second rotating shaft 6 is fixedly connected to a third gear 7, the outer wall of the third gear 7 is meshingly connected to a rack plate 8, the outer wall of the slide plate 1 is slidably connected to a first limiting slide rail 9, and the inner wall of the first limiting slide rail 9 is provided with a first sliding The outer wall of the slide plate 1 is slidably connected to the inner wall of the first slide groove 10, the outer wall of the slide plate 1 is slidably connected to the second limiting slide rail 11, the lower surface of the rack plate 8 is fixedly connected to the dyeing bin 12, the outer wall of the slide plate 1 is slidably connected to the inner wall of the dyeing bin 12, the upper surface of the second limiting slide rail 11 is fixedly connected to the inner wall of the dyeing bin 12, and the outer wall of the dyeing bin 12 is provided with a protection component; the protection component includes a door frame 13, the outer wall of the door frame 13 is fixedly connected to the outer wall of the dyeing bin 12, the inner wall of the door frame 13 is provided with a second slide groove 14, the inner wall of the door frame 13 is slidably connected to a safety door 15, and the outer wall of the safety door 15 is slidably connected to the inner wall of the second slide groove 14;
[0025] Specifically, the first rotating shaft 3 is driven to rotate on the inner wall of the skateboard 1 by starting the motor 2, and the first rotating shaft 3 drives the first gear 4 to drive the second gear 5 to rotate and drive the second rotating shaft 6 to rotate on the inner wall of the skateboard 1, so that the third gear 7 is driven to move by the second rotating shaft 6, and the skateboard 1 is moved when the third gear 7 rotates on the upper surface of the rack plate 8. The skateboard 1 slides on the inner walls of the first limiting slide rail 9 and the first slide groove 10. The movement of the skateboard 1 drives the dyeing nozzle 23 to move inside the dyeing chamber 12. The skateboard 1 drives the dyeing nozzle 23 to spray the cloth in all directions, so that the dye can be more evenly attached to the surface of the cloth for dyeing.
[0026] Reference Figure 1 and Figure 3 The lower surface of the dyeing chamber 12 is fixedly connected with a collecting box 16, and the inner wall of the collecting box 16 is slidably connected with a sliding frame 18; the inner wall of the sliding frame 18 is provided with a mounting groove 17, and the inner wall of the sliding frame 18 is connected with a filter 19; the outer wall of the filter 19 is slidably connected to the inner wall of the mounting groove 17, and the inner wall of the collecting box 16 is fixedly connected with a return pipe 20;
[0027] Specifically, the dye is collected again through the collection box 16, installed into the installation groove 17 through the filter screen 19, and the slide frame 18 is inserted into the collection box 16. During use, the recovered liquid is filtered and then recycled, which not only reduces the waste of materials but also avoids the effect of environmental pollution.
[0028] Reference Figure 2-Figure 3 The outer wall of the return pipe 20 is fixedly connected to a water pump 21, and the outer wall of the return pipe 20 is fixedly connected to a storage tank 24; the outer wall of the storage tank 24 is fixedly connected to the outer wall of the dyeing bin 12, and the inner wall of the storage tank 24 is fixedly connected to a nozzle 22; the outer wall of the nozzle 22 is fixedly connected to a dyeing nozzle 23, and the upper surface of the dyeing nozzle 23 is fixedly connected to the lower surface of the slide plate 1;
[0029] Specifically, the dye in the collection box 16 is recirculated into the storage tank 24 through the water pump 21, and is recycled through the dyeing nozzle 23 during use, thereby reducing the waste of materials.
[0030] Working principle: when the device is needed, the safety door 15 is opened to one side under the limit of the second slide groove 14, the cloth to be dyed is placed in the dyeing bin 12, and the dye is dyed through the storage tank 24 through the nozzle 22 and the dyeing nozzle 23. During use, the first rotating shaft 3 is driven to rotate on the inner wall of the slide plate 1 by starting the motor 2, and the first rotating shaft 3 drives the first gear 4 to drive the second gear 5 to rotate. During use, the second rotating shaft 6 is driven to rotate on the inner wall of the slide plate 1 by the second gear 5, so that the third gear 7 is driven to move by the second rotating shaft 6. During use, the third gear 7 rotates on the upper surface of the rack plate 8 to move the slide plate 1. During use, the slide plate 1 slides on the inner wall of the first limiting slide rail 9 and the first slide groove 10 during the movement, so that it moves under the limit of the second limiting slide rail 11 and the dyeing bin 12. During use, the slide plate 1 The movement drives the dyeing nozzle 23 to move inside the dyeing bin 12. During use, the slide plate 1 drives the dyeing nozzle 23 to spray the cloth in all directions. During use, the dye can be more evenly attached to the surface of the cloth for dyeing. During use, the soaked dye is collected by the collecting box 16 below the dyeing bin 12. During use, the filter screen 19 is inserted into the inner wall of the mounting groove 17, and the slide frame 18 is inserted into the inner wall of the collecting box 16. During use, the water pump 21 is used to extract the liquid stored in the collecting box 16 through the reflux pipe 20. During use, the device not only drives the dyeing nozzle 23 to move under the limitation of the first limiting slide rail 9, the second limiting slide rail 11 and the first slide groove 10 through the slide plate 1, so that the dye can be applied more evenly during dyeing to avoid unnecessary waste, but also has the effect of spraying to the outside through the dyeing nozzle 23 to achieve recycling and avoid waste and pollution.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An improved energy-saving and environmentally friendly dyeing machine, comprising a slide plate (1), characterized in that: The outer wall of the slide plate (1) is fixedly connected to a motor (2); the output end of the motor (2) is fixedly connected to a first rotating shaft (3); the outer wall of the first rotating shaft (3) is fixedly connected to a first gear (4); the outer wall of the first gear (4) is meshingly connected to a second gear (5); the inner wall of the second gear (5) is fixedly connected to a second rotating shaft (6); the outer wall of the second rotating shaft (6) is rotatably connected to the inner wall of the slide plate (1); the outer wall of the second rotating shaft (6) is fixedly connected to a third gear (7); the outer wall of the third gear (7) is meshingly connected to a rack plate (8); the slide plate (1) ) is slidably connected to a first limiting slide rail (9), an inner wall of the first limiting slide rail (9) is provided with a first slide groove (10), an outer wall of the slide plate (1) is slidably connected to the inner wall of the first slide groove (10), an outer wall of the slide plate (1) is slidably connected to a second limiting slide rail (11), a lower surface of the rack plate (8) is fixedly connected to a dyeing bin (12), an outer wall of the slide plate (1) is slidably connected to the inner wall of the dyeing bin (12), an upper surface of the second limiting slide rail (11) is fixedly connected to the inner wall of the dyeing bin (12), and a protective component is provided on the outer wall of the dyeing bin (12).
2. The improved energy-saving and environmentally friendly dyeing machine according to claim 1, characterized in that: The protection component comprises a door frame (13), the outer wall of the door frame (13) is fixedly connected to the outer wall of the dyeing chamber (12), the inner wall of the door frame (13) is provided with a second slide groove (14), the inner wall of the door frame (13) is slidably connected to a safety door (15), and the outer wall of the safety door (15) is slidably connected to the inner wall of the second slide groove (14).
3. The improved energy-saving and environmentally friendly dyeing machine according to claim 2 is characterized in that: The lower surface of the dyeing chamber (12) is fixedly connected to a collecting box (16), and the inner wall of the collecting box (16) is slidably connected to a sliding frame (18).
4. The improved energy-saving and environmentally friendly dyeing machine according to claim 3 is characterized in that: The inner wall of the sliding frame (18) is provided with a mounting groove (17), and the inner wall of the sliding frame (18) is connected to a filter screen (19).
5. The improved energy-saving and environmentally friendly dyeing machine according to claim 4, characterized in that: The outer wall of the filter screen (19) is slidably connected to the inner wall of the mounting groove (17), and the inner wall of the collection box (16) is fixedly connected with a return pipe (20).
6. The improved energy-saving and environmentally friendly dyeing machine according to claim 5, characterized in that: A water pump (21) is fixedly connected to the outer wall of the return pipe (20), and a storage tank (24) is fixedly connected to the outer wall of the return pipe (20).
7. The improved energy-saving and environmentally friendly dyeing machine according to claim 6, characterized in that: The outer wall of the storage tank (24) is fixedly connected to the outer wall of the dyeing chamber (12), and the inner wall of the storage tank (24) is fixedly connected to the spray pipe (22).
8. The improved energy-saving and environmentally friendly dyeing machine according to claim 7, characterized in that: A dyeing nozzle (23) is fixedly connected to the outer wall of the nozzle pipe (22), and the upper surface of the dyeing nozzle (23) is fixedly connected to the lower surface of the slide plate (1).