Water washing box of mercerizing machine

Abstract

The utility model discloses a water washing box of a mercerizing machine, and relates to the technical field of medical equipment, in particular to the water washing box of the mercerizing machine. Comprising a main body, a motor, a washing tank observation cover, an exhaust pipeline, a multi-device redundancy module, an oil can, a supporting rib handle, a photovoltaic panel, a data acquisition module, a redundancy module, a light energy accumulator, a frequency converter and a processor. According to the utility model, the motor and the multi-equipment redundancy module are adopted, the adaptability is improved through flexible configuration, the influence of a single fault on the system is reduced, and the stability and the reliability are enhanced. An operator can observe the internal operation condition in real time through the observation cover of the water washing box, abnormity can be found and handled in time, and the management process is simplified through intelligent functions. And the data collector and the Internet of Things wireless module realize real-time monitoring, remote control and intelligent data analysis of the equipment state, so that the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to a water washing box for a mercerizing machine. Background Art

[0002] A mercerizing machine washing box achieves efficient and flexible operation through a multi-motor design. It has a wide range of application scenarios in many fields such as textile printing and dyeing, clothing manufacturing, and home textiles, providing a sustainable solution for the textile industry. The washing box observation cover enables the operator to monitor and observe the internal working status of the mercerizing machine washing box in real time, which helps to find problems and make adjustments in time, and improve production efficiency and equipment reliability. At the same time, through remote monitoring and data analysis of data collectors and Internet of Things wireless modules, management efficiency and production quality are improved. This comprehensive technical improvement plan makes the mercerizing machine washing box more efficient, energy-saving, and intelligent, providing a more sustainable solution for the textile industry. The existing rope-shaped washing box (Announcement No.: CN211772033U) has the following disadvantages and needs further improvement.

[0003] 1. Traditional equipment is difficult to adapt to the needs of different parts or functions, which may lead to inefficiency in certain tasks and failure to achieve optimal working conditions. It also limits the flexibility and diversified operation of the equipment, making it difficult to meet the changing needs in a complex production environment. Moreover, when a single motor fails, the entire system may stop working, lacking backup plans and fault tolerance, increasing the risk of production interruptions. In addition, a single motor may overheat and damage if it runs for too long, and maintenance and replacement are also difficult, affecting the reliability and continuous operation of the equipment. Therefore, there is an urgent need for a water washing box with a multi-motor system.

[0004] 2. Traditional equipment cannot provide real-time viewing of the internal structure, and the operator cannot directly observe the internal working status of the mercerizing machine washing box. This makes it difficult for the operator to find problems and make adjustments in time, which may delay processing time and reduce production efficiency. Since the internal structure cannot be observed in real time, the operator has limited understanding of the operation of the equipment. Traditional equipment lacks intelligent functions in data collection, remote monitoring and analysis, and cannot achieve remote management and fault diagnosis. Therefore, there is an urgent need for a washing box with real-time monitoring of the internal structure.

[0005] 3. Traditional equipment cannot be monitored in real time, resulting in the inability to obtain equipment status and production data in time, making it difficult to discover potential problems and perform preventive maintenance. Moreover, it cannot be remotely controlled. Once a problem occurs, manual intervention is required, and the response speed is slow, which may increase production line downtime and affect production capacity and efficiency. In addition, it is impossible to perform intelligent data analysis, making it difficult to extract useful information from a large amount of data, reducing the scientificity and accuracy of management. Due to the lack of remote monitoring and intelligent data analysis, the management efficiency of traditional equipment is low, and blind spots and management loopholes in the production process are prone to occur. Therefore, there is an urgent need for a water washing box with remote monitoring and data analysis. Utility Model Content

[0006] The main purpose of the utility model is to provide a mercerizing machine washing box, which can effectively solve the problems in the background technology.

[0007] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: there is a mercerizing machine washing box, a motor is installed on one side of the main body, a washing box observation cover is installed on one side of the main body, an exhaust duct is installed on one side of the main body, a multi-device redundant module is installed on one side of the main body, an oil pot is installed above the main body, a support rib handle is installed on one side of the main body, a photovoltaic panel is installed above the main body, a data acquisition module is installed inside the main body, a redundant module is installed inside the main body, a light energy storage device is installed inside the main body, a frequency converter is installed inside the main body, and a processor is installed inside the main body.

[0008] Preferably, the exterior of the main body adopts a rounded corner design.

[0009] Preferably, the washing tank observation cover can be rotated by an internal shaft.

[0010] Preferably, the motor is composed of several components and a cooling fan is installed externally.

[0011] Preferably, the oil pot is fixed to the main body by bolts.

[0012] Preferably, the photovoltaic panel is composed of a plurality of solar panels.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model can be flexibly configured according to the needs of different parts or functions by adding motors and multi-device redundancy modules, thereby improving the adaptability and diversified operation capabilities of the equipment, and helping to meet the changing needs in complex production environments. The impact of a single failure on the entire system can be reduced. Even if a motor fails, other motors can continue to work, reducing the risk of production interruptions and improving the stability and reliability of the system. The multi-motor system and device redundancy module provide a backup plan. Once a failure occurs, it can quickly switch to a backup device, enhancing the fault tolerance of the system and reducing the possibility of production interruptions. The multi-motor system can share the workload, reduce the risk of overheating and damage caused by a single motor running for too long, extend the service life of the equipment, and improve production efficiency and equipment reliability.

[0015] 2. The utility model can observe the working status and structure of the water washing box of the mercerizing machine in real time by adding a water washing box observation cover, discover problems in time and make adjustments, thereby improving production efficiency, reducing delay processing time, and ensuring the normal operation of the equipment. The operator will have a more comprehensive and intuitive understanding of the operation of the equipment, which is conducive to timely discovering potential problems, taking corresponding measures, reducing the risk of failure, and improving equipment reliability. The level of intelligence is improved, and the functions of data collection, remote monitoring and analysis are realized through the water washing machine observation cover, making equipment management more convenient, supporting remote management and fault diagnosis, and providing operators with more operation options.

[0016] 3. The utility model can monitor the equipment status and production data in real time through the data collector by adding the wireless module of the Internet of Things, and timely grasp the equipment operation status and abnormal conditions, which is conducive to discovering potential problems and performing preventive maintenance, and improving equipment reliability and production efficiency. The wireless module of the Internet of Things can realize remote control, and even if you are not on site, you can remotely monitor and manage the equipment through a mobile phone or computer, handle abnormal situations in a timely manner, reduce downtime, and improve production efficiency. The data collector can collect a large amount of data and upload it to the cloud through the wireless module of the Internet of Things for intelligent data analysis, extract useful information, help administrators understand the blind spots and management loopholes in the production process, and make more scientific and accurate management decisions. The equipment can realize real-time monitoring, remote control and intelligent data analysis, improve management efficiency and accuracy, reduce the need for manual intervention, and avoid production accidents and safety hazards caused by human operational errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a cross-sectional view of part A of the utility model;

[0019] Figure 3This is the PLC circuit diagram of the utility model.

[0020] In the figure: 1. Main body; 2. Motor; 3. Water washing box observation cover; 4. Exhaust duct; 5. Multi-device redundant module; 6. Oil pot; 7. Support rib handle; 8. Data acquisition module; 9. Redundant module; 10. Solar energy storage device; 11. Frequency converter; 12. Processor. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Example

[0025] See also Figure 1-3 , the utility model provides a technical solution:

[0026] A water washing box for a mercerizing machine, wherein a motor 2 is installed on one side of the main body 1, a water washing box observation cover 3 is installed on one side of the main body 1, an exhaust duct 4 is installed on one side of the main body 1, a multi-device redundancy module 5 is installed on one side of the main body 1, an oil pot 6 is installed above the main body 1, a support rib handle 7 is installed on one side of the main body 1, a data acquisition module 8 is installed inside the main body 1, a redundancy module 9 is installed inside the main body 1, a light energy storage device 10 is installed inside the main body 1, a frequency converter 11 is installed inside the main body 1, and a processor 12 is installed inside the main body 1.

[0027] In this embodiment, first of all, the workflow of the motor and multi-device redundant module is a key part. According to the requirements of different parts or functions, the corresponding motor will be activated and start running. This flexible configuration improves the adaptability of the equipment and can meet the changing requirements in a complex production environment. At the same time, the introduction of the multi-device redundant module reduces the impact of a single failure on the entire system. Even if a motor fails, other motors can still continue to work, reducing the risk of production interruption. This redundant design improves the stability and reliability of the system. The operator can directly observe the operation of the water washing box of the mercerizing machine through the water washing box observation cover, including details such as the water washing process and the flow of washing liquid. This enables the operator to detect any abnormalities or problems in time and make corresponding adjustments and treatments. Through real-time observation, the operator can fully understand the operation of the equipment, which helps to find potential problems and take necessary measures, thereby reducing the risk of failure and improving the reliability and stability of the equipment. In addition, the water washing box observation cover also has intelligent functions, which can realize operations such as data collection, remote monitoring and analysis. The operator can view the equipment status in real time through the remote monitoring system, perform data analysis, and remotely manage and diagnose faults when necessary. This intelligent function greatly simplifies the equipment management process and improves the convenience and efficiency of operation. Finally, the workflow of the data collector and the IoT wireless module realizes real-time monitoring and remote control of the equipment status. The data collector is responsible for real-time monitoring of the equipment status and production data, and transmits the collected data to the IoT wireless module. The IoT wireless module uploads this data to the cloud for storage and analysis. Through intelligent data analysis, managers can keep abreast of the equipment's operating conditions and abnormal conditions, which helps to identify potential problems and perform preventive maintenance. At the same time, the IoT wireless module also realizes the remote control function, which allows managers to remotely monitor and manage equipment through mobile phones or computers even if they are not on site. Such remote monitoring and control can handle abnormal conditions in a timely manner, reduce downtime, and improve production efficiency.

[0028] The following is the pin layout of the utility model PLC editable logic controller:

[0029] Connect the motor control pins: PLC has corresponding output modules to connect the motor control pins to realize the start, stop, speed and direction control of the motor. Connect the data collector interface pins: PLC has a communication interface or a specific data acquisition module to receive and process data transmitted from the data collector. Connect the IoT wireless module communication pins: PLC has a communication interface or a special module to realize data transmission and communication functions with the IoT wireless module. Connect the control signal input and output pins: PLC is equipped with corresponding digital input and output modules to connect external control signal input and output pins to realize remote or manual control functions. Connect the power supply pins: PLC has a stable power supply and the power supply pins are correctly connected.

[0030] The following is a comparison of parameters between the utility model and traditional equipment:

[0031] parameter Traditional equipment The utility model Mean Time Between Failures (MTBF) 3000 5000 Mean Time to Repair (MTTR) 4 2 Annual energy consumption (kWh) 50000 30000 Annual carbon emissions (CO2) 15 0.4

[0032] The circuit structure part of the patent drawings disclosed by the utility model is a relatively well-known universal circuit in the industry. It is a universal circuit of basic physical science that does not infringe on the intellectual property rights of others. The disclosed related circuit diagrams are not included in the protection scope of the utility model, nor will they be structurally protected in the claims. The purpose of the circuit part described in the utility model is to disclose the operating principles of all its components to the public more thoroughly, so that the public can more easily retrieve related products and analyze the structure when producing and processing similar products, so as to protect the structure that should be protected in the claims of this patent. Disclosing the circuit structure does not mean that the utility model waives the right to re-develop a new generation of version circuits. In the later product development, consideration will also be given to adding new circuit structure parts.

[0033] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A mercerizing machine washing box, comprising a main body (1), characterized in that: A motor (2) is installed on one side of the main body (1), a water washing box observation cover (3) is installed on one side of the main body (1), an exhaust duct (4) is installed on one side of the main body (1), a multi-device redundancy module (5) is installed on one side of the main body (1), an oil pot (6) is installed above the main body (1), a support rib handle (7) is installed on one side of the main body (1), a data acquisition module (8) is installed inside the main body (1), a redundancy module (9) is installed inside the main body (1), a light energy storage device (10) is installed inside the main body (1), a frequency converter (11) is installed inside the main body (1), and a processor (12) is installed inside the main body (1).

2. A mercerizing machine washing box according to claim 1, characterized in that: The exterior of the main body (1) adopts a rounded corner design.

3. A mercerizing machine washing box according to claim 1, characterized in that: The water washing tank observation cover (3) can be rotated via an internal shaft.

4. A mercerizing machine washing box according to claim 1, characterized in that: The motor (2) is composed of several components and is externally provided with a cooling fan.

5. The mercerizing machine washing box according to claim 1, characterized in that: The oil pot (6) is fixed to the main body (1) by means of bolts.

6. A mercerizing machine washing box according to claim 1, characterized in that: The support rib handle (7) can be rotated via the inner shaft.

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