Pouring and vibrating device

By designing an automated casting vibration device, using electric telescopic rods and rotating sliding plates, the problem of manual lifting of traditional vibration rods is solved, and the automatic insertion and expansion of the vibration rods in concrete is achieved. Improve pouring efficiency.

CN222275116UActive Publication Date: 2024-12-31CHINA RAILWAY FIRST GRP SECOND ENG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421083757.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2024-12-31
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

During the pouring process of double-block ball-free tracks, traditional vibrators need to be carried frequently manually, which is laborious and inefficient, and are also laborious to pull and plug in concrete.

Method used

A casting vibration device including a base, support assembly, vibration range control mechanism and vibration equipment auxiliary lifting mechanism is designed. The automatic pulling and inserting of the vibration rod is achieved by using electric telescopic rods and moving blocks, reducing manual operation and combining rotation. and telescopic sliding plate expand the vibration range.

Benefits of technology

It effectively improves the vibration speed and efficiency, reduces the number of manual lifting times, simplifies operations, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222275116U_ABST
    Figure CN222275116U_ABST
Patent Text Reader

Abstract

The utility model provides a pouring vibrating device, belongs to the technical field of vibrating devices, and aims to solve the problems that a traditional vibrating rod needs to be manually carried and controlled by a worker to be inserted into concrete for vibrating, the vibrating rod and a connecting line are heavy, manual carrying is frequent, labor is wasted, efficiency is low, and the vibrating rod is inconvenient to use. The concrete vibrating rod comprises a base, a plurality of vibrating rods, a plurality of connecting rods and a plurality of connecting rods, the bottom of the supporting assembly is fixedly connected with the base. The vibrating range control mechanism is mounted at the top of the supporting assembly; the control assembly is connected with the vibrating range control mechanism; the vibrating equipment auxiliary lifting mechanism is mounted at the top of the vibrating range control mechanism; the vibrating rod is controlled by the electric telescopic rod, so that the vibrating rod can be automatically controlled to be pulled out and inserted in concrete, the operation is simple and labor-saving, the speed is high, and the efficiency is high; the vibrating rod can rotate, the vibrating range is large, the vibrating rod does not need to be frequently moved and lifted for position change, and labor saving and convenience are achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of vibrating devices, and more specifically, particularly relates to a pouring vibrating device. Background Art

[0002] The double-block ballastless track is composed of two materials of different shapes, one of which is a steel sleeper, which is responsible for fixing the track, reducing impact and vibration, and also plays a role in sound insulation and heat insulation; the other is a rubber rail bed, which can better absorb vibration and noise, and at the same time play a supporting role. During the construction of the double-block ballastless track, the track needs to be installed on the poured concrete floor. During the pouring process, there will be excess air and water inside the concrete, which needs to be vibrated and eliminated with a vibrator. During construction, workers need to manually lift and control the vibrator to insert it into the concrete for vibration. The vibrator is heavy, and manual lifting is frequent, laborious, and inefficient. At the same time, it is also laborious to pull out and insert the vibrator in the concrete. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a pouring vibration device to solve the problem that the traditional vibrating rod proposed in the above background technology requires workers to manually lift and control the vibrating rod to insert into the concrete for vibration, the vibrating rod and the connecting line are heavy, and manual frequent lifting is laborious and inefficient, and the insertion and removal of the vibrating rod in the concrete is also laborious.

[0004] The utility model discloses a pouring and vibrating device, which is achieved by the following specific technical means:

[0005] A pouring and vibrating device comprises: a base, a support assembly, a vibration range control mechanism, a control assembly and a vibration equipment auxiliary lifting mechanism; the base is a cylindrical structure with a hollow interior, the base is high to avoid being submerged by concrete, and the hollowness can reduce weight and facilitate movement; the bottom of the support assembly is fixedly connected to the base; the vibration range control mechanism is installed on the top of the support assembly; the control assembly is connected to the vibration range control mechanism; the vibration equipment auxiliary lifting mechanism is installed on the top of the vibration range control mechanism; the vibration equipment auxiliary lifting mechanism comprises: an electric telescopic rod and a moving block; the electric telescopic rod is installed on one side of the vibration range control mechanism; the moving block is a T-shaped structure as a whole, and one side of the moving block is fixedly connected to the electric telescopic rod.

[0006] In at least some embodiments, the support assembly includes: a fixed support rod, a retaining ring and an auxiliary bracket; the fixed support rod is a circular tubular structure, and the bottom of the fixed support rod is fixedly connected to the base; the number of retaining rings is set to two groups, and the retaining rings are fixedly installed on the surface of the fixed support rod; one end of the auxiliary bracket is rotatably connected to the fixed support rod, and the retaining ring can play an auxiliary supporting role for the auxiliary bracket.

[0007] In at least some embodiments, the vibration range control mechanism includes: a top plate, a threaded rotating rod and a fixed plate; the top plate is a rectangular structure with a T-shaped slide groove on the top, one side of the bottom of the top plate is rotatably connected to the fixed support rod through a bearing, and the other side of the bottom of the top plate is fixedly connected to the auxiliary bracket; a gear is fixedly provided at one end of the threaded rotating rod, and the other end of the threaded rotating rod is rotatably inserted into the top plate; the fixed plate is fixedly installed inside the top plate slide groove, and one side of the fixed plate is rotatably connected to the threaded rotating rod.

[0008] In at least some embodiments, the vibration range control mechanism also includes: a driving plate and a telescopic sliding plate; a thread is opened in the middle of the driving plate, and the bottom of the driving plate is slidably inserted into the interior of the top plate slide groove and is threadedly connected with the threaded rotating rod; the telescopic sliding plate is a T-shaped structure, a square slide groove is opened at the bottom of the telescopic sliding plate, and a T-shaped slide groove is opened at the top of the telescopic sliding plate. The telescopic sliding plate is slidably inserted into the interior of the top plate slide groove, and the top of the driving plate is fixedly connected to the telescopic sliding plate. The rotation of the threaded rotating rod can control the telescopic sliding plate to slide through the driving plate.

[0009] In at least some embodiments, the control component includes: a connecting support plate, a gear belt and a main control rod; the connecting support plate is a rectangular structure with a hollow interior, one side of the connecting support plate is fixedly connected to the top plate, and one end of the threaded rotating rod is rotatably inserted into the interior of the connecting support plate; the inner side of the gear belt is meshed with a gear at one end of the threaded rotating rod; a gear is fixedly provided at one end of the main control rod, one end of the main control rod is rotatably inserted into the interior of the connecting support plate, and the gear on the surface of the main control rod is meshed with the gear belt.

[0010] In at least some embodiments, the auxiliary lifting mechanism of the vibrating equipment also includes: a limit support ring and a vibrating rod; the limit support ring is set in two groups, the limit support ring is fixedly installed on the telescopic sliding plate and fixedly connected, and the limit support ring can play a role in auxiliary support for the sliding of the vibrating rod connecting tube; the vibrating rod is slidably connected to the limit support ring, and the surface of the vibrating rod is fixedly connected to the moving block.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] The utility model is provided with an auxiliary lifting mechanism for the vibrating equipment inside. The vibrating rod is controlled by the electric telescopic rod to automatically control the vibrating rod to be inserted and pulled out in the concrete. No manual control is required, which is simple and labor-saving, and can effectively improve the vibration speed and efficiency. A control component and a vibration range control mechanism are also provided inside the device. The vibration range control mechanism is rotatable, and the vibration range is large. In addition, the control component can also control the telescopic sliding plate to retract and slide, further increasing the vibration range. There is no need to frequently lift the vibrating rod to change the position, which is labor-saving and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the main body shaft side view structure of the utility model.

[0014] Figure 2 It is a schematic diagram of the main body structure of the utility model when viewed from above.

[0015] Figure 3 It is a schematic diagram of the axial side view of the support assembly of the utility model.

[0016] Figure 4 It is a schematic diagram of the exploded structure of the vibration range control mechanism of the utility model.

[0017] Figure 5 It is a cross-sectional structural schematic diagram of a control component of the utility model.

[0018] Figure 6 The utility model is a schematic diagram of the cross-sectional structure of the auxiliary lifting mechanism of the vibrating equipment.

[0019] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0020] 1. Base; 2. Support assembly; 201. Fixed support rod; 202. Retaining ring; 203. Auxiliary bracket; 3. Vibration range control mechanism; 301. Top plate; 302. Threaded rotating rod; 303. Fixed plate; 304. Driving plate; 305. Telescopic sliding plate; 4. Control assembly; 401. Connecting support plate; 402. Gear belt; 403. Main control rod; 5. Auxiliary lifting mechanism of vibration equipment; 501. Electric telescopic rod; 502. Moving block; 503. Limiting support ring; 504. Vibrating rod. DETAILED DESCRIPTION

[0021] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.

[0022] Embodiment 1:

[0023] As attached Figure 1 To Attachment Figure 6 As shown:

[0024] The utility model provides a pouring and vibrating device, comprising: a base 1, a support component 2, a vibration range control mechanism 3, a control component 4 and a vibration equipment auxiliary lifting mechanism 5; the base 1 is a cylindrical structure with a hollow interior, the base 1 is high to avoid being submerged by concrete, and the hollowness can reduce weight and facilitate movement; the bottom of the support component 2 is fixedly connected to the base 1; the vibration range control mechanism 3 is installed on the top of the support component 2; the control component 4 is connected to the vibration range control mechanism 3; the vibration equipment auxiliary lifting mechanism 5 is installed on the top of the vibration range control mechanism 3; the vibration equipment auxiliary lifting mechanism 5 comprises: an electric telescopic rod 501 and a moving block 502; the electric telescopic rod 501 is installed on one side of the vibration range control mechanism 3; the moving block 502 is a T-shaped structure as a whole, and one side of the moving block 502 is fixedly connected to the electric telescopic rod 501.

[0025] like Figure 3 As shown, the support assembly 2 includes: a fixed support rod 201, a retaining ring 202 and an auxiliary bracket 203; the fixed support rod 201 is a circular tubular structure, and the bottom of the fixed support rod 201 is fixedly connected to the base 1; the retaining ring 202 is set in two groups, and the retaining ring 202 is fixedly installed on the surface of the fixed support rod 201; one end of the auxiliary bracket 203 is rotatably connected to the fixed support rod 201, and the retaining ring 202 can play an auxiliary supporting role for the auxiliary bracket 203.

[0026] like Figure 4 As shown, the vibration range control mechanism 3 includes: a top plate 301, a threaded rotating rod 302 and a fixed plate 303; the top plate 301 is a rectangular structure with a T-shaped sliding groove on the top, one side of the bottom of the top plate 301 is rotatably connected to the fixed support rod 201 through a bearing, and the other side of the bottom of the top plate 301 is fixedly connected to the auxiliary bracket 203; a gear is fixedly provided at one end of the threaded rotating rod 302, and the other end of the threaded rotating rod 302 is rotatably inserted into the top plate 301; the fixed plate 303 is fixedly installed inside the sliding groove of the top plate 301, and one side of the fixed plate 303 is rotatably connected to the threaded rotating rod 302.

[0027] like Figure 4 As shown, the vibration range control mechanism 3 also includes: a driving plate 304 and a telescopic sliding plate 305; a thread is provided in the middle of the driving plate 304, and the bottom of the driving plate 304 is slidably inserted into the sliding groove of the top plate 301 and is threadedly connected with the threaded rotating rod 302; the telescopic sliding plate 305 is a T-shaped structure, a square sliding groove is provided at the bottom of the telescopic sliding plate 305, and a T-shaped sliding groove is provided at the top of the telescopic sliding plate 305. The telescopic sliding plate 305 is slidably inserted into the sliding groove of the top plate 301, and the top of the driving plate 304 is fixedly connected to the telescopic sliding plate 305. The rotation of the threaded rotating rod 302 can control the telescopic sliding plate 305 to slide through the driving plate 304.

[0028] like Figure 5 As shown, the control component 4 includes: a connecting support plate 401, a gear belt 402 and a main control rod 403; the connecting support plate 401 is a rectangular structure with a hollow interior, one side of the connecting support plate 401 is fixedly connected to the top plate 301, and one end of the threaded rotating rod 302 is rotatably inserted into the interior of the connecting support plate 401; the inner side of the gear belt 402 is meshed with a gear at one end of the threaded rotating rod 302; a gear is fixedly provided at one end of the main control rod 403, one end of the main control rod 403 is rotatably inserted into the interior of the connecting support plate 401, and the gear on the surface of the main control rod 403 is meshed with the gear belt 402.

[0029] like Figure 6As shown, the auxiliary lifting mechanism 5 of the vibrating equipment also includes: a limit support ring 503 and a vibrating rod 504; the limit support ring 503 is set into two groups, the limit support ring 503 is fixedly installed on the telescopic sliding plate 305 and fixedly connected, and the limit support ring 503 can play a role in auxiliary support for the sliding of the connecting tube of the vibrating rod 504; the vibrating rod 504 is slidably connected to the limit support ring 503, and the surface of the vibrating rod 504 is fixedly connected to the moving block 502.

[0030] The specific usage and function of this embodiment are as follows:

[0031] In the utility model, when in use, the base 1 is placed in a suitable position. Since the bottom of the vibration range control mechanism 3 is rotatably connected to the fixed support rod 201, the base 1 is circular, and the concrete within this range can be quickly vibrated. During vibration, the top plate 301 is controlled to rotate by the auxiliary bracket 203, and the vibrating rod 504 is controlled to move and position. After the positioning is completed, the electric telescopic rod 501 is started, and one end of the electric telescopic rod 501 pushes the moving block 502 to slide. Since the top of the moving block 502 is fixedly connected to the connecting pipe of the vibrating rod 504, the moving block 502 will control The vibrating rod 504 is lifted and slid, and the vibrating rod 504 is controlled to be inserted into the concrete for vibration; by rotating the main control rod 403, the gear at one end of the main control rod 403 can drive the connecting support plate 401 to rotate through the gear belt 402. The surface of the connecting support plate 401 is provided with a thread. The connecting support plate 401 rotates. During the rotation process, the connecting support plate 401 will control the driving plate 304 and the telescopic sliding plate 305 to move as a whole. The position of the vibrating rod 504 changes, the top plate 301 and the telescopic sliding plate 305 extend, the vibration range is increased, and the number of lifting times is reduced.

[0032] In this article, there are a few points to note:

[0033] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0034] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0035] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A pouring and vibrating device, comprising: Base, support assembly, vibration range control mechanism, control assembly and auxiliary lifting mechanism of vibration equipment; The base is a cylindrical structure with a hollow interior; it is characterized in that the bottom of the support assembly is fixedly connected to the base; the vibration range control mechanism is installed on the top of the support assembly; the control assembly is connected to the vibration range control mechanism; the vibration equipment auxiliary lifting mechanism is installed on the top of the vibration range control mechanism; the vibration equipment auxiliary lifting mechanism includes: an electric telescopic rod and a moving block; the electric telescopic rod is installed on one side of the vibration range control mechanism; and one side of the moving block is fixedly connected to the electric telescopic rod.

2. A pouring and vibrating device according to claim 1, characterized in that: The support assembly includes: a fixed support rod, a retaining ring and an auxiliary bracket; the bottom of the fixed support rod is fixedly connected to the base; the retaining ring is set in two groups, and the retaining ring is fixedly installed on the surface of the fixed support rod; one end of the auxiliary bracket is rotatably connected to the fixed support rod.

3. A pouring and vibrating device according to claim 2, characterized in that: The vibration range control mechanism includes: a top plate, a threaded rotating rod and a fixed plate; the top plate is a rectangular structure with a T-shaped sliding groove on the top, one side of the bottom of the top plate is rotatably connected to the fixed support rod through a bearing, and the other side of the bottom of the top plate is fixedly connected to the auxiliary bracket; a gear is fixedly provided at one end of the threaded rotating rod, and the other end of the threaded rotating rod is rotatably inserted into the top plate; the fixed plate is fixedly installed inside the sliding groove of the top plate, and one side of the fixed plate is rotatably connected to the threaded rotating rod.

4. A pouring and vibrating device according to claim 3, characterized in that: The vibration range control mechanism also includes: a driving plate and a telescopic sliding plate; a thread is opened in the middle of the driving plate, and the bottom of the driving plate is slidably inserted into the top plate slide groove and is threadedly connected to the threaded rotating rod; the telescopic sliding plate is a T-shaped structure, a square slide groove is opened at the bottom of the telescopic sliding plate, a T-shaped slide groove is opened at the top of the telescopic sliding plate, the telescopic sliding plate is slidably inserted into the top plate slide groove, and the top of the driving plate is fixedly connected to the telescopic sliding plate.

5. A pouring and vibrating device according to claim 3, characterized in that: The control component includes: a connecting support plate, a gear belt and a main control rod; the connecting support plate is a rectangular structure with a hollow interior, one side of the connecting support plate is fixedly connected to the top plate, and one end of the threaded rotating rod is rotatably inserted into the interior of the connecting support plate; the inner side of the gear belt is meshed and connected with a gear at one end of the threaded rotating rod; a gear is fixedly provided at one end of the main control rod, and one end of the main control rod is rotatably inserted into the interior of the connecting support plate, and the gear on the surface of the main control rod is meshed and connected with the gear belt.

6. A pouring and vibrating device according to claim 4, characterized in that: The auxiliary lifting mechanism of the vibrating equipment also includes: a limit support ring and a vibrating rod; the limit support ring is set in two groups, the limit support ring is fixedly installed on the telescopic sliding plate and fixedly connected; the vibrating rod is slidably connected to the limit support ring, and the surface of the vibrating rod is fixedly connected to the moving block.