Quick insertion type spring one-way valve

Through the integrated manufacturing and integrated design of fast plug spring check valves, the problems of complex assembly and inaccurate detection of traditional check valves are solved, the production efficiency and inspection accuracy are improved, and quality risks are reduced.

CN222277565UActive Publication Date: 2024-12-31SHIYAN BRANCH OF HEBEI YADA AUTOMOBILE PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202421126702.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-31
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

In the gas pipeline system of natural gas engines, the assembly process of traditional spring-type check valves is complex and cumbersome, resulting in increased working hours and costs, inaccurate performance detection, and low reliability of the production process, which poses quality risks.

Method used

The quick-plug spring one-way valve is adopted to simplify the assembly process by integrating the valve body and the male joint, and reduce intermediate links through limiting rings and integrated design to achieve separate performance detection.

Benefits of technology

It significantly improves manufacturing efficiency, reduces assembly error and defective yield, improves detection accuracy and reliability, and reduces quality risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model relates to the technical field of one-way valves, in particular to a quick-inserting type spring one-way valve which comprises a valve body, a male connector is fixedly connected to one end of the valve body, and the male connector and the valve body are integrally arranged. The valve body and the male connector are integrally manufactured, so that the valve body and the male connector are integrated together, the assembly process is greatly simplified, the assembly working hours are reduced, the operation speed of a production line is increased, the labor cost is reduced, and therefore the manufacturing efficiency is remarkably improved; intermediate links and assembly steps are reduced through the integrated design, so that the assembly error and the defective product rate are reduced, meanwhile, the performance of the one-way valve can be independently detected, the detection accuracy and reliability are improved, and the quality risk is further reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of one-way valves, and more specifically to a quick-insertion spring one-way valve. Background Art

[0002] In the gas pipeline system of natural gas engines, the one-way valve plays a vital role. It is responsible for controlling the one-way flow of gas and preventing backflow. Traditionally, spring-loaded one-way valves are widely used in such systems, but in practical applications, they face a series of challenges.

[0003] After the one-way valve is assembled to the quick-insert nylon tube, it is connected to the counterpart, making the connection process with the counterpart complicated and cumbersome, which not only increases the assembly time and cost, but also easily introduces assembly errors, thus affecting the performance of the one-way valve; after the traditional spring-type one-way valve is assembled into the nylon tube, its performance test often needs to be carried out in the assembled state, which not only increases the complexity of the test, but also may lead to inaccurate test results, because in the assembled state, the performance of the one-way valve may be interfered or affected by other components, making the test results unable to truly reflect the actual performance of the one-way valve; furthermore, due to the complex assembly method of the traditional one-way valve and the nylon tube, and the existence of multiple intermediate links, the reliability of the entire production process is challenged, these intermediate links not only increase the uncertainty of production, but also may introduce new quality risks, such as scratches and deformation during the assembly process, which may lead to an increase in the scrap rate of the product, thereby increasing the processing cost. Therefore, we make improvements on this and propose a quick-insert spring one-way valve.

[0004] For example, a Chinese patent (publication number CN217784517U) discloses an integrated pipeline with a one-way ventilation function, including a nylon pipeline, a one-way valve, and a quick-connect plug. The one-way valve and the quick-connect plug are respectively sealed and pressed on both ends of the nylon pipeline; the one-way valve is a metal one-way valve; the quick-connect plug is a nylon material quick-connect plug; the one-way valve includes a valve body, a cover plate, a spring, and a dust cap. The valve body is clamped with the dust cap, and the spring abuts between the cover plate and the dust cap; the dust cap can rotate 60° circumferentially around the valve body; the quick-connect plug is a right-angle quick-connect plug, which is connected to the metal pipeline of the transmission system component through an internal thread section. Utility Model Content

[0005] The technical problem to be solved by the embodiment of the utility model is that after the one-way valve is assembled into a quick-insert nylon tube and connected to the counterpart, the connection process with the counterpart is complicated and cumbersome, detection is difficult, product quality control is difficult and the processing cost is high.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A quick-insert spring one-way valve comprises: a valve body, one end of which is fixedly connected to a male connector, and the male connector and the valve body are integrally arranged. The present application integrates the valve body and the male connector together by manufacturing the valve body and the male connector as a whole, thereby greatly simplifying the assembly process and reducing the assembly man-hours. This not only speeds up the operation speed of the production line, but also reduces labor costs, thereby significantly improving manufacturing efficiency. The integrated design reduces intermediate links and assembly steps, thereby reducing assembly errors and defective product rates. At the same time, the performance of the one-way valve can be tested separately, which improves the accuracy and reliability of the test and further reduces quality risks.

[0008] As an improvement of the utility model, a limiting convex ring is fixedly provided on the outer surface of the male connector, and slopes are provided on both sides of the limiting convex ring and the end of the male connector away from the valve body. Through the provided limiting convex ring, when the limiting convex ring is assembled with the existing female connector, the limiting convex ring can limit the male connector during the assembly process, that is, when the limiting convex ring is blocked during the assembly process of the male connector, it has been installed in place, avoiding damage to the connection caused by excessive tightening.

[0009] As an improvement of the utility model, the interior of the valve body is sequentially provided with a first channel, a second channel and a third channel, the diameters of the first channel, the second channel and the third channel are increased successively, and the first channel is located between the male connector and the second channel.

[0010] As an improved manner of the present utility model, a one-way valve core structure is provided between the first channel and the second channel.

[0011] As an improved manner of the utility model, the one-way valve core includes a second valve core plugged into the first channel, and one end of the second valve core away from the male connector is fixedly connected to the first valve core located in the second channel.

[0012] As an improved manner of the utility model, a sealing ring is provided on a side of the first valve core close to the second valve core, and an annular groove is fixedly connected to a side of the first valve core close to the second valve core.

[0013] As an improved manner of the utility model, a connecting rod is fixedly connected to a side of the first valve core away from the second valve core, a spring body is sleeved on the outer surface of the connecting rod, and a baffle assembly is connected to the spring body.

[0014] As an improvement of the utility model, the baffle assembly includes a spacer located in the third channel, a positioning column is fixedly connected to the side of the spacer close to the spring body, and a positioning groove is opened on the side of the spacer close to the positioning column, the outer surface of the positioning column is plugged into the spring body, and the end of the spring body away from the first valve core is located in the positioning groove.

[0015] As an improved manner of the utility model, a plurality of through holes are provided on the spacer.

[0016] As an improvement of the utility model, a riveted end is provided at one end of the valve body away from the male connector, a valve cover is provided between the third channel and the riveted end, one end of the valve cover contacts the riveted end, and the other end of the valve cover passes through the riveted end.

[0017] Compared with the prior art, the embodiments of the present invention mainly have the following beneficial effects:

[0018] In order to solve the problems in the prior art that the one-way valve is assembled to the quick-insert nylon tube and then connected to the counterpart, which makes the connection process with the counterpart complicated and cumbersome, difficult to detect, difficult to control product quality and high processing cost, the present application integrates the valve body and the male connector into one, greatly simplifies the assembly process and reduces the assembly hours, which not only speeds up the operation of the production line, but also reduces labor costs, thereby significantly improving manufacturing efficiency; the integrated design reduces intermediate links and assembly steps, thereby reducing assembly errors and defective product rates. At the same time, the performance of the one-way valve can be tested separately, which improves the accuracy and reliability of the test and further reduces quality risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the structure of the quick-insert spring check valve provided in this application;

[0020] Figure 2 A schematic cross-sectional view of the quick-insert spring check valve provided in this application;

[0021] Figure 3 A schematic cross-sectional view of the quick-insert spring check valve provided in this application;

[0022] Figure 4 A schematic cross-sectional view of the quick-insert spring check valve provided in this application;

[0023] Figure 5 A schematic cross-sectional view of the valve body of the quick-insert spring check valve provided in the present application;

[0024] Figure 6 A schematic diagram of the structure of the through hole of the quick-insert spring one-way valve provided in the present application;

[0025] Figure 7 The quick-insert spring check valve provided in this application Figure 6 Schematic diagram of the rear view structure.

[0026] Indicated in the figure:

[0027] 1. Valve body; 101. First channel; 102. Second channel; 103. Third channel; 2. Male connector; 201. Positioning convex ring; 3. First valve core; 301. Second valve core; 302. Spring body; 303. Connecting rod; 304. Annular groove; 305. Sealing ring; 4. Valve cover; 5. Spacer; 501. Positioning column; 502. Positioning groove; 503. Through hole; 6. Riveted end. DETAILED DESCRIPTION

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those generally understood by those skilled in the art to which the present invention belongs; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. Reference to "embodiments" herein means that specific features, structures, or characteristics described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of this phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0029] As recorded in the background technology, after the one-way valve is assembled into the quick-insert nylon tube, it is connected to the counterpart, which makes the connection process with the counterpart complicated and cumbersome, which not only increases the assembly time and cost, but also easily introduces assembly errors, thereby affecting the performance of the one-way valve; after the traditional spring-type one-way valve is assembled into the nylon tube, its performance test often needs to be carried out in the assembly state, which not only increases the complexity of the test, but also may lead to inaccurate test results, because in the assembly state, the performance of the one-way valve may be interfered with or affected by other components, making the test results unable to truly reflect the actual performance of the one-way valve; furthermore, due to the complex assembly method of the traditional one-way valve and the nylon tube, and the existence of multiple intermediate links, the reliability of the entire production process is challenged, these intermediate links not only increase the uncertainty of production, but also may introduce new quality risks, such as scratches and deformation during the assembly process, which may lead to an increase in the scrap rate of the product, thereby increasing the processing cost.

[0030] In order to solve this technical problem, the utility model provides a quick-insertion spring one-way valve.

[0031] Specifically, please refer to Figure 1-Figure 7 , the quick-insert spring check valve specifically includes:

[0032] The valve body 1 has a male connector 2 fixedly connected to one end of the valve body 1, and the male connector 2 and the valve body 1 are integrally arranged.

[0033] The quick-insert spring one-way valve provided by the utility model integrates the valve body 1 and the male connector 2 into an integrated manner, thereby greatly simplifying the assembly process and reducing the assembly man-hours, which not only speeds up the operation speed of the production line, but also reduces labor costs, thereby significantly improving manufacturing efficiency; the integrated design reduces intermediate links and assembly steps, thereby reducing assembly errors and defective product rates, and at the same time, the performance of the one-way valve can be tested separately, which improves the accuracy and reliability of the test and further reduces quality risks.

[0034] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0035] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0036] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0037] Embodiment 1 of the utility model quick-insertion spring check valve

[0038] Please refer to Figure 1-Figure 7 The utility model quick-insert spring one-way valve comprises: a valve body 1, one end of the valve body 1 is fixedly connected with a male connector 2, the male connector 2 and the valve body 1 are integrally arranged, and the valve body 1 and the male connector 2 are manufactured as a whole, so that the valve body 1 and the male connector 2 are integrated together, which greatly simplifies the assembly process and reduces the assembly man-hours, which not only speeds up the operation speed of the production line, but also reduces the labor cost, thereby significantly improving the manufacturing efficiency; the integrated design reduces the intermediate links and assembly steps, thereby reducing the assembly error and the defective product rate, and at the same time, the performance of the one-way valve can be tested separately, which improves the accuracy and reliability of the test and further reduces the quality risk.

[0039] Further, such as Figure 1-Figure 5 As shown, a limiting convex ring 201 is fixedly provided on the outer surface of the male connector 2, and slopes are provided on both sides of the limiting convex ring 201 and the end of the male connector 2 away from the valve body 1. Through the provided limiting convex ring 201, when the limiting convex ring 201 is assembled with the existing female connector, the limiting convex ring 201 can limit the male connector 2 during the assembly process, that is, when the limiting convex ring 201 is blocked during the assembly process of the male connector 2, it has been installed in place, avoiding damage to the connection caused by excessive tightening.

[0040] Embodiment 2 of the utility model quick-insertion spring check valve

[0041] The utility model quick-insertion spring check valve is further characterized by: Figure 5 As shown, the valve body 1 is provided with a first channel 101 , a second channel 102 and a third channel 103 in sequence, the diameters of the first channel 101 , the second channel 102 and the third channel 103 increase in sequence, and the first channel 101 is located between the male connector 2 and the second channel 102 .

[0042] Further, such as Figure 2-Figure 5 As shown, a one-way valve core structure is provided between the first channel 101 and the second channel 102 , and the valve core structure is one-way conductive from the male connector 2 to the third channel 103 .

[0043] Further, such as Figure 2 , Figure 3 , Figure 6 and Figure 7 As shown, the one-way valve core includes a second valve core 301 plugged into the first channel 101, and the end of the second valve core 301 away from the male connector 2 is fixedly connected to the first valve core 3 located in the second channel 102. The diameter of the first valve core 3 is smaller than the diameter of the second channel 102. When the first valve core 3 blocks the connection between the first channel 101 and the second channel 102, the closed state of the present application can be achieved. When the first valve core 3 releases the blockage of the connection between the first channel 101 and the second channel 102, the present application is in a conducting state. A plurality of grooves are provided on the outer surface of the second valve core 301. The setting of the grooves can prevent the second valve core 301 from sealing the first channel 101.

[0044] Further, such as Figure 6 As shown, a sealing ring 305 is provided on the side of the first valve core 3 close to the second valve core 301, and an annular groove 304 is fixedly connected to the side of the first valve core 3 close to the second valve core 301. The annular groove 304 can improve the sealing effect of the first valve core 3 when sealing the connection between the first channel 101 and the second channel 102.

[0045] Further, such as Figure 2 , Figure 3 , Figure 6 and Figure 7 As shown, a connecting rod 303 is fixedly connected to one side of the first valve core 3 away from the second valve core 301, and a spring body 302 is sleeved on the outer surface of the connecting rod 303. The spring body 302 is connected to a blocking assembly, which is used to block the spring body 302 to prevent the spring body 302 from detaching.

[0046] Embodiment 2 of the utility model quick-insertion spring check valve

[0047] The utility model quick-insertion spring check valve is further characterized by: Figure 6As shown, the baffle assembly includes a spacer 5 located in the third channel 103, a positioning column 501 is fixedly connected to the side of the spacer 5 close to the spring body 302, and a positioning groove 502 is opened on the side of the spacer 5 close to the positioning column 501, the outer surface of the positioning column 501 is plugged into the spring body 302, and the end of the spring body 302 away from the first valve core 3 is located in the positioning groove 502, the mutual cooperation between the connecting rod 303 and the positioning column 501 can limit the spring body 302, and the setting of the positioning groove 502 can improve the stability of the connection between the spacer 5 and the spring body 302.

[0048] Further, such as Figure 7 As shown, a plurality of through holes 503 are formed on the spacer 5 . The provision of the through holes 503 can prevent the spacer 5 from blocking the third channel 103 .

[0049] Further, such as Figure 2-Figure 5 As shown, a riveted end 6 is provided at one end of the valve body 1 away from the male connector 2, a valve cover 4 is provided between the third channel 103 and the riveted end 6, one end of the valve cover 4 is in contact with the riveted end 6, and the other end of the valve cover 4 passes through the riveted end 6. After the riveted end 6 is closed, the valve cover 4 is limited, thereby realizing the connection between the valve cover 4, the valve body 1 and the third channel 103.

[0050] Obviously, the embodiments described above are only some embodiments of the utility model, rather than all embodiments. The preferred embodiments of the utility model are given in the accompanying drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the utility model specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the utility model.

Claims

1. Quick-insert spring check valve, characterized in that: include: A valve body (1), one end of the valve body (1) being fixedly connected to a male connector (2), the male connector (2) and the valve body (1) being integrally arranged; The valve body (1) is provided with a first channel (101), a second channel (102) and a third channel (103) in sequence, the diameters of the first channel (101), the second channel (102) and the third channel (103) increasing in sequence, and the first channel (101) is located between the male connector (2) and the second channel (102); A one-way valve core structure is provided between the first channel (101) and the second channel (102); The one-way valve core comprises a second valve core (301) plugged into the first channel (101), and one end of the second valve core (301) away from the male connector (2) is fixedly connected to the first valve core (3) located in the second channel (102); A connecting rod (303) is fixedly connected to a side of the first valve core (3) away from the second valve core (301); a spring body (302) is sleeved on the outer surface of the connecting rod (303); and a baffle assembly is connected to the spring body (302); The baffle assembly comprises a spacer (5) located in the third channel (103); a positioning column (501) is fixedly connected to a side of the spacer (5) close to the spring body (302); a positioning groove (502) is provided on a side of the spacer (5) close to the positioning column (501); an outer surface of the positioning column (501) is plugged into the spring body (302); and an end of the spring body (302) away from the first valve core (3) is located in the positioning groove (502); and a plurality of through holes (503) are provided on the spacer (5); A riveted end (6) is provided at one end of the valve body (1) away from the male connector (2), a valve cover (4) is provided between the third channel (103) and the riveted end (6), one end of the valve cover (4) is in contact with the riveted end (6), and the other end of the valve cover (4) passes through the riveted end (6).

2. The quick-insertion spring check valve according to claim 1, characterized in that: A limiting convex ring (201) is fixedly provided on the outer surface of the male connector (2), and slopes are provided on both sides of the limiting convex ring (201) and on an end of the male connector (2) away from the valve body (1).

3. The quick-insertion spring check valve according to claim 1 or 2, characterized in that: A sealing ring (305) is provided on a side of the first valve core (3) close to the second valve core (301), and an annular groove (304) is fixedly connected to a side of the first valve core (3) close to the second valve core (301).