Oil and gas pipeline leakage detector
By adopting support seats, push rods, slide chutes and rollers in the oil and gas pipeline leakage detector, the problems of pipe shaking and offset during detection are solved, and flexible support and fixation of pipes of different sizes and shapes are achieved. Improves the accuracy of the detection results and the smoothness of the pipe surface.
Patent Information
- Application Number
- CN202421012065.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-10
AI Technical Summary
Existing oil and gas pipeline leakage detectors are prone to collision with the pipeline during inspection, causing the pipeline to shake or offset, affecting the accuracy of the detection results.
A leak detector for oil and gas pipelines was designed, using support seats, push rods, slide chutes, springs and rollers, and flexible support and fixation of pipes of different sizes and shapes through elastic cloth and lubricating oil to reduce pipe shaking. and offset, and improve the stability and cleanliness of the pipe through rollers and scrapers.
It improves flexibility and adaptability for inspection of pipes of multiple sizes, reduces shaking and offset of pipes in detection, enhances the accuracy of detection results, and improves the finish and lubricity of pipe surfaces.
Smart Images
Figure CN222278270U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of nondestructive testing, in particular to an oil and gas pipeline leakage detector. Background Art
[0002] Oil and gas pipelines are important facilities for transporting oil, natural gas and their products. They are divided into oil pipelines and gas pipelines. Depending on the different products transported, oil pipelines can be divided into crude oil pipelines and refined oil pipelines. Oil and natural gas flow along the pipelines through pressure differences, flowing from the extraction end to the production end and the application end.
[0003] If an oil and gas pipeline leaks, it will cause the following hazards: Oil and gas are flammable and explosive substances. Once leaked, they are prone to fire or explosion accidents when encountering fire sources such as open flames or static electricity; oil and gas leakage will pollute the soil, water sources and air, and have long-term impacts on the ecological environment. Therefore, oil and gas pipelines need to be leaked in actual use.
[0004] Existing pipeline leak detectors usually move the device along the pipeline axis while performing detection. It has been found in use that the device collides with the pipeline when moving, which causes the pipeline to shake or shift, thereby affecting the detection results.
[0005] Therefore, in view of the above problems, an oil and gas pipeline leakage detector is proposed. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the utility model to solve its technical problems is: the oil and gas pipeline leakage detector described in the utility model comprises a support seat; a plurality of universal wheels are fixedly connected to the bottom of the support seat; an electric push rod is fixedly connected to the top of the support seat; the output end of the electric push rod is fixedly connected to a box body; a slide groove is provided in the middle of the box body; the slide groove is a U-shaped structure; a plurality of first fixed grooves are provided at the bottom of the slide groove; a first spring is fixedly connected to the bottom of the first fixed groove; a connecting plate is fixedly connected to the top of the first spring; a pulley is rotatably connected to the middle of the connecting plate; adjacent Elastic cloth is fixedly connected between the connecting plates; the middle part of the box body is fixedly connected to the detector body; a probe is installed at the output end of the detector body; the probe and the box body are in a sliding fit relationship; a cover plate is hinged on the top of the box body; after the electric push rod is started, the pulley will support the pipeline under the elastic force of the first spring, so that the device can detect pipelines of different sizes and shapes, improve the flexibility and adaptability of the device when detecting pipelines of various sizes, so that the device can better support and fix the pipeline, reduce the shaking and deviation of the pipeline during detection, and improve the accuracy of the detection result.
[0008] Preferably, a plurality of second springs are symmetrically fixed inside the slide groove; pressure plates are fixed to the ends of adjacent second springs; a plurality of second fixed grooves are opened in the middle of the pressure plate; a roller is rotatably connected to the middle of the second fixed groove; when the pipeline slides in the slide groove, it rubs against the roller and causes the roller to rotate, so that the device can provide additional force to the pipeline when detecting the pipeline, thereby improving the stability of the pipeline when being detected.
[0009] Preferably, a plurality of oil bags are fixedly connected to the middle of the roller; a plurality of first circular holes are opened in the middle of the oil bags; through the cooperation of the oil bags and the first circular holes, after the oil bags are squeezed by the pipeline, the lubricating oil inside will flow out from the first circular holes to the surface of the pipeline, thereby realizing lubrication of the pipeline by the device, improving the smoothness of the pipeline surface, and reducing friction between the pipeline and the device when sliding.
[0010] Preferably, a plurality of bristles are fixedly connected to the middle of the roller; the bristles are arranged in a circular array; by arranging the bristles, the surface of the pipe can be cleaned when the bristles come into contact with the pipe, thereby reducing impurities on the pipe surface and improving the smoothness of the pipe surface.
[0011] Preferably, a lifting plate is fixedly connected to the middle of the box body; a plurality of spring telescopic rods are fixedly connected to the top of the lifting plate; a scraper is fixedly connected between adjacent spring telescopic rods; when the device moves along the axis of the pipeline, the pipeline will come into contact with the scraper and be cleaned by the scraper, thereby reducing impurities remaining on the surface of the pipeline and further improving the smoothness of the pipeline surface.
[0012] Preferably, a third fixing groove is provided in the middle of the scraper; the third fixing groove is a wave-shaped structure; when the scraper and the pipeline come into contact, the third fixing groove will increase the friction between the scraper and the pipeline, thereby enhancing the cleaning effect of the scraper on the pipeline.
[0013] Preferably, two collecting boxes are fixedly connected to the top of the support seat; a plurality of second circular holes are opened in the middle of the slide groove; through the cooperation between the collecting box and the second circular holes, the lubricating oil will flow from the second circular holes to the inside of the collecting box, thereby realizing the collection of the lubricating oil by the device and improving the utilization rate of the lubricating oil by the device.
[0014] The utility model is beneficial in that:
[0015] 1. In the oil and gas pipeline leakage detector described in the utility model, after the electric push rod is started, the pulley will support the pipeline under the elastic force of the first spring, so that the device can detect pipelines of different sizes and shapes, improve the flexibility and adaptability of the device when detecting pipelines of various sizes, enable the device to better support and fix the pipeline, reduce the shaking and deviation of the pipeline during detection, and improve the accuracy of the detection result.
[0016] 2. In the oil and gas pipeline leakage detector described in the utility model, when the pipeline slides in the slide groove, it will rub against the roller and cause the roller to rotate, so that the device can provide additional force to the pipeline when detecting the pipeline, thereby improving the stability of the pipeline when being detected. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the main body of the utility model;
[0019] Figure 2 It is a structural schematic diagram of the first fixing groove in the utility model;
[0020] Figure 3 It is a structural schematic diagram of the connecting plate in the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the roller in the utility model;
[0022] Figure 5 It is a structural schematic diagram of the third fixing groove in the utility model.
[0023] In the figure: 1. support seat; 102. universal wheel; 103. electric push rod; 104. box body; 105. slide groove; 106. first fixed groove; 107. first spring; 108. connecting plate; 109. pulley; 110. elastic cloth; 111. detector body; 112. probe; 113. cover plate; 2. second spring; 22. pressure plate; 23. roller; 24. second fixed groove; 3. oil bag; 32. first round hole; 4. bristles; 5. pick plate; 52. spring telescopic rod; 53. scraper; 6. third fixed groove; 7. collection box; 72. second round hole. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Specific examples are given below.
[0026] See also Figures 1 to 3 As shown, an oil and gas pipeline leakage detector described in an embodiment of the utility model comprises a support seat 1; a plurality of universal wheels 102 are fixedly connected to the bottom of the support seat 1; an electric push rod 103 is fixedly connected to the top of the support seat 1; a box 104 is fixedly connected to the output end of the electric push rod 103; a slide groove 105 is provided in the middle of the box 104; the slide groove 105 is a U-shaped structure; a plurality of first fixed grooves 106 are provided at the bottom of the slide groove 105; a first spring 107 is fixedly connected to the bottom of the first fixed groove 106; a connecting plate 108 is fixedly connected to the top of the first spring 107; the middle of the connecting plate 108 rotates A pulley 109 is connected; an elastic cloth 110 is fixed between the adjacent connecting plates 108; a detector body 111 is fixed to the middle of the box 104; a probe 112 is installed at the output end of the detector body 111; the probe 112 and the box 104 are in a sliding fit relationship; a cover plate 113 is hinged on the top of the box 104; when working, the cover plate 113 is pulled open and the device is placed at the bottom of the pipeline, and then the device is started to drive the electric push rod 103 to start. After the electric push rod 103 is started, the box 104 is moved closer to the pipeline, and when the box 104 moves, the pipeline enters the inside of the slide 105, and at the same time, when the box 104 moves The first spring 107 will move together, and when the first spring 107 moves, it will also move together with the connecting plate 108, and when the connecting plate 108 moves, it will also move together with the pulley 109. When the pulley 109 moves, it will come into contact with the pipeline and be squeezed by the pipeline. The pulley 109 will transfer the pressure of the pipeline to the connecting plate 108, and the connecting plate 108 will transfer the pressure to the first spring 107 so that the first spring 107 is in a compressed state. Then the first spring 107 will release the elastic potential energy and apply elastic force to the connecting plate 108 and the pulley 109. The pulley 109 will squeeze and support the side wall of the pipeline under the action of the elastic force, and the elastic cloth 109 will 10 will also move with the connecting plate 108 and fit the side wall of the pipeline. Then the staff can cover the cover plate 113 and pull the device to move along the pipeline axis. When it moves to the pipeline leakage, the probe 112 will detect the result and feed it back to the detector body 111; after the electric push rod 103 is started, the pulley 109 will support the pipeline under the elastic force of the first spring 107, so that the device can detect pipelines of different sizes and shapes, improve the flexibility and adaptability of the device in detecting pipelines of various sizes, enable the device to better support and fix the pipeline, reduce the shaking and deviation of the pipeline during detection, and improve the accuracy of the detection result.
[0027] See also Figure 2 and Figure 4As shown, a plurality of second springs 2 are symmetrically fixedly connected inside the slide groove 105; a pressure plate 22 is fixedly connected to the ends of the adjacent second springs 2; a plurality of second fixing grooves 24 are opened in the middle of the pressure plate 22; a roller 23 is rotatably connected to the middle of the second fixing groove 24; when the device moves along the axis of the pipeline, the pipeline will contact the pressure plate 22 and squeeze the pressure plate 22, and when the pipeline and the pressure plate 22 are in contact, they will also contact the roller 23 and cause the roller 23 to rotate under the action of friction, and the pressure plate 22 will transmit the pressure The second spring 2 is handed over and compressed, and then the second spring 2 releases its elastic potential energy and applies elastic force to the pressure plate 22. The pressure plate 22 applies pressure to the pipeline together with the roller 23, so that the pipeline can slide stably along the slide groove 105, ensuring that the pipeline can move along the slide groove 105 when the device moves; when the pipeline slides in the slide groove 105, it rubs against the roller 23 and causes the roller 23 to rotate, so that the device can provide additional force to the pipeline when detecting the pipeline, thereby improving the stability of the pipeline when being detected.
[0028] See also Figure 4 As shown, a plurality of oil bags 3 are fixedly connected to the middle of the roller 23; a plurality of first circular holes 32 are opened in the middle of the oil bag 3; lubricating oil is injected into the oil bag 3, and when the pipeline and the roller 23 come into contact, the pipeline will also come into contact with the oil bag 3 and squeeze the oil bag 3, and after the oil bag 3 is squeezed, the lubricating oil inside will flow out from the first circular hole 32 and reach the surface of the pipeline, thereby improving the smoothness of the pipeline surface; through the cooperation of the oil bag 3 and the first circular hole 32, after the oil bag 3 is squeezed by the pipeline, the lubricating oil inside will flow out from the first circular hole 32 to the pipeline surface, thereby realizing lubrication of the pipeline by the device, improving the smoothness of the pipeline surface, and reducing the friction between the pipeline and the device when sliding.
[0029] See also Figure 4 As shown, a plurality of bristles 4 are fixedly connected to the middle of the roller 23; the bristles 4 are arranged in a circular array; when the pipe contacts the roller 23, it also contacts the bristles 4, and when the bristles 4 contact the pipe, the surface of the pipe is cleaned, impurities on the pipe surface are reduced, and the cleanliness of the pipe surface is improved; by providing the bristles 4, when the bristles 4 contact the pipe, the surface of the pipe is cleaned, impurities on the pipe surface are reduced, and the smoothness of the pipe surface is improved.
[0030] See also Figure 1 and Figure 5As shown, a lifting plate 5 is fixedly connected to the middle of the box body 104; a plurality of spring telescopic rods 52 are fixedly connected to the top of the lifting plate 5; a scraper 53 is fixedly connected between adjacent spring telescopic rods 52; when the device moves along the axis of the pipeline, the pipeline will come into contact with the scraper 53 and squeeze the scraper 53, and the scraper 53 will transfer the pressure to the spring telescopic rod 52 and compress the spring telescopic rod 52, and then the spring telescopic rod 52 will release the elastic potential energy and apply elastic force to the scraper 53, and the scraper 53 will squeeze the pipeline under the action of the elastic force, and the friction between the pipeline and the scraper 53 will reduce the impurities remaining on the surface, further improving the smoothness of the pipeline surface.
[0031] See also Figure 5 As shown, a third fixing groove 6 is provided in the middle of the scraper 53; the third fixing groove 6 is a wave-shaped structure; when the scraper 53 and the pipeline come into contact, the third fixing groove 6 will increase the friction between the scraper 53 and the pipeline, thereby enhancing the cleaning effect of the scraper 53 on the pipeline.
[0032] See also Figure 1 As shown, two collecting boxes 7 are fixedly connected to the top of the support seat 1; a plurality of second circular holes 72 are opened in the middle of the slide groove 105; when the pipeline squeezes the oil bag 3, lubricating oil will flow out, and these lubricating oils will reach the bottom of the slide groove 105 and flow out along the second circular holes 72, and finally these lubricating oils will flow from the second circular holes 72 to the inside of the collecting box 7; through the cooperation of the collecting box 7 and the second circular holes 72, the lubricating oil will flow from the second circular holes 72 to the inside of the collecting box 7, so that the device can collect the lubricating oil and improve the utilization rate of the lubricating oil by the device.
[0033] Working principle: after opening the cover plate 113, place the device at the bottom of the pipeline, then start the device to drive the electric push rod 103 to start, after the electric push rod 103 starts, the box 104 will be close to the pipeline, and when the box 104 moves, the pipeline will enter the chute 105, and at the same time, when the box 104 moves, it will move with the first spring 107, and when the first spring 107 moves, it will also move with the connecting plate 108, and when the connecting plate 108 moves, it will also move with the pulley 109, and when the pulley 109 moves, it will come into contact with the pipeline and be squeezed by the pipeline, and the pulley 109 will transfer the pressure of the pipeline to the connecting plate 108, and the connecting plate 108 will transfer the pressure to the first spring 107 so that the first spring 107 In a compressed state, the first spring 107 will then release its elastic potential energy and apply elastic force to the connecting plate 108 and the pulley 109. The pulley 109 will squeeze and support the side wall of the pipeline under the action of the elastic force, and the elastic cloth 110 will also move with the connecting plate 108 and fit the side wall of the pipeline. Then the staff can cover the cover plate 113 and pull the device to move along the pipeline axis. When it moves to the pipeline leakage, the probe 112 will detect the result and feed it back to the detector body 111; when the device moves along the pipeline axis, the pipeline will come into contact with the pressure plate 22 and squeeze the pressure plate 22, and when the pipeline and the pressure plate 22 come into contact, they will also come into contact with the roller 23 and cause the roller 23 to rotate under the action of friction, compressing The plate 22 will transfer the pressure to the second spring 2 and compress the second spring 2. Then the second spring 2 will release the elastic potential energy and apply elastic force to the pressure plate 22. The pressure plate 22 will apply pressure to the pipeline together with the roller 23, so that the pipeline can slide stably along the slide groove 105, ensuring that the pipeline can move along the slide groove 105 when the device moves; lubricating oil is injected into the oil bag 3. When the pipeline contacts the roller 23, the pipeline will also contact the oil bag 3 and squeeze the oil bag 3. After the oil bag 3 is squeezed, the lubricating oil inside will flow out from the first circular hole 32 and reach the surface of the pipeline, thereby improving the smoothness of the pipeline surface; when the pipeline contacts the roller 23, it will also contact the bristles 4. The bristles 4 and the pipeline When the scraper 53 contacts the pipeline, it will clean the surface of the pipeline, reduce impurities on the pipeline surface, and improve the cleanliness of the pipeline surface; when the device moves along the pipeline axis, the pipeline will contact the scraper 53 and squeeze the scraper 53, and the scraper 53 will transfer the pressure to the spring telescopic rod 52 and compress the spring telescopic rod 52, and then the spring telescopic rod 52 will release the elastic potential energy and apply elastic force to the scraper 53, and the scraper 53 will squeeze the pipeline under the action of the elastic force, and the impurities remaining on the surface will be reduced when the pipeline and the scraper 53 rub against each other; when the scraper 53 contacts the pipeline, because there is a third fixing groove 6, the third fixing groove 6 will increase the friction between the scraper 53 and the pipeline, thereby enhancing the cleaning effect of the scraper 53 on the pipeline;When the pipeline squeezes the oil bag 3, lubricating oil will flow out, and the lubricating oil will reach the bottom of the slide groove 105 and flow out along the second circular hole 72, and finally the lubricating oil will flow from the second circular hole 72 to the inside of the collection box 7. ;
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An oil and gas pipeline leakage detector, comprising a support base (1), characterized in that: The bottom of the support seat (1) is fixedly connected to a plurality of universal wheels (102); the top of the support seat (1) is fixedly connected to an electric push rod (103); the output end of the electric push rod (103) is fixedly connected to a box body (104); a slide groove (105) is provided in the middle of the box body (104); the slide groove (105) is a U-shaped structure; a plurality of first fixed grooves (106) are provided at the bottom of the slide groove (105); a first spring (107) is fixedly connected to the bottom of the first fixed groove (106); the first spring A connecting plate (108) is fixedly connected to the top of the housing (107); a pulley (109) is rotatably connected to the middle of the connecting plate (108); elastic cloth (110) is fixedly connected between adjacent connecting plates (108); a detector body (111) is fixedly connected to the middle of the housing (104); a probe (112) is installed at the output end of the detector body (111); the probe (112) and the housing (104) are in a sliding fit relationship; and a cover plate (113) is hingedly connected to the top of the housing (104).
2. The oil and gas pipeline leakage detector according to claim 1, characterized in that: A plurality of second springs (2) are symmetrically fixedly connected inside the slide groove (105); a pressure plate (22) is fixedly connected to the ends of adjacent second springs (2); a plurality of second fixed grooves (24) are opened in the middle of the pressure plate (22); a roller (23) is rotatably connected to the middle of the second fixed groove (24).
3. The oil and gas pipeline leakage detector according to claim 2, characterized in that: A plurality of oil bags (3) are fixedly connected to the middle of the roller (23); a plurality of first circular holes (32) are opened in the middle of the oil bags (3).
4. The oil and gas pipeline leakage detector according to claim 3, characterized in that: A plurality of bristles (4) are fixedly connected to the middle of the roller (23); the bristles (4) are arranged in a circular array.
5. The oil and gas pipeline leakage detector according to claim 4, characterized in that: A lifting plate (5) is fixedly connected to the middle of the box body (104); a plurality of spring telescopic rods (52) are fixedly connected to the top of the lifting plate (5); and a scraper (53) is fixedly connected between adjacent spring telescopic rods (52).
6. The oil and gas pipeline leakage detector according to claim 5, characterized in that: A third fixing groove (6) is provided in the middle of the scraper (53); the third fixing groove (6) is a wave-shaped structure.