Reverberatory furnace for metal smelting

By installing melt outlets, smoke exhaust pipes and filtering equipment in the reflector, the problems of raw material accumulation and waste gas pollution are solved, and more efficient smelting and environmentally friendly production are achieved.

CN222279288UActive Publication Date: 2024-12-31YUNNAN XIANGYUN ZHONGTIAN ANTIMONY IND CO LTD
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Patent Information

Application Number
CN202323354731.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-11
Publication Date
2024-12-31
Estimated Expiration
2033-12-11

AI Technical Summary

Technical Problem

When used, the existing reflector furnaces accumulate raw materials and lead to uneven heating, low smelting efficiency, and serious waste gas pollution, making it impossible to achieve environmentally friendly production.

Method used

Design a reflector for metal smelting. By installing a melt outlet and a smoke exhaust pipe on both sides of the furnace body, and setting a filter barrel and an activated carbon adsorption net at the end of the smoke exhaust pipe, the raw materials are evenly distributed to three channels by using a material dispersing mechanism. Perform smelting, filtering and adsorbing particulate matter and toxic substances in the exhaust gas.

Benefits of technology

It improves smelting efficiency and environmental protection, ensures uniform heating of raw materials, reduces the pollution hazards of waste gas to the environment, and extends the service life of the filtration equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reverberatory furnace for metal smelting, which relates to the technical field of reverberatory furnaces for metal smelting and comprises a base, a furnace body is fixedly mounted on the upper surface of the base, a feeding hopper is fixedly mounted at the top of the furnace body, and a first material distributing block is fixedly mounted at the inner top of the furnace body. A second material distributing block is fixedly installed on the inner top of the furnace body, a material scattering mechanism is fixedly installed on the inner wall of the feeding hopper and comprises a first rotating blade and a second rotating blade, one end of the first rotating blade is in transmission connection with a first belt, and one end of the second rotating blade is fixedly provided with a rotating gear. The driving motor drives the first belt, the rotating gear, the transmission gear and the second belt to operate, so that the first rotating blade and the second rotating blade rotate oppositely, raw materials can be uniformly discharged into the furnace body from three channels at the bottom to be smelted, the raw materials cannot be accumulated in the furnace, original heating is more uniform, and the smelting efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal smelting reverberatory furnaces, in particular to a reverberatory furnace for metal smelting. Background Art

[0002] The reverberatory furnace, also known as the flame reverberatory furnace, is a metallurgical furnace that directly heats materials through flames to melt metals. It consists of three main parts: a combustion chamber, a smelting chamber, and an exhaust flue. The reverberatory furnace has a simple structure, small investment, and uses a wide variety of fuels. It is an important smelting equipment for non-ferrous metals such as copper, nickel, and tin.

[0003] The existing technology has the following problems:

[0004] 1. When the existing reverberatory furnace is in use, since its feed port is generally vertical or inclined, it is easy to cause a large amount of raw materials to accumulate at the bottom of the reverberatory furnace cavity, which leads to uneven heating of the raw materials during the smelting process, greatly reducing the smelting efficiency of the reverberatory furnace;

[0005] 2. When smelting metal, the existing reverberatory furnace will produce a large amount of toxic waste gas containing small particles. If these waste gases are directly discharged into the outside, they will pollute the surrounding air and fail to meet the requirements of environmentally friendly production. Utility Model Content

[0006] The utility model provides a reverberatory furnace for metal smelting to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0008] A reverberatory furnace for metal smelting, comprising a base, a furnace body is fixedly mounted on the upper surface of the base, a charging funnel is fixedly mounted on the top of the furnace body, a first material distribution block is fixedly mounted on the inner top of the furnace body, a second material distribution block is fixedly mounted on the inner top of the furnace body, and a material spreading mechanism is fixedly mounted on the inner wall of the charging funnel;

[0009] The material spreading mechanism includes a first rotating blade and a second rotating blade, one end of the first rotating blade is transmission-connected with a first belt, one end of the second rotating blade is fixedly mounted with a rotating gear, the teeth of the rotating gear are meshed with a transmission gear, the rotating shaft of the transmission gear is transmission-connected with a second belt, and one end of the first belt and the second belt is transmission-connected with a driving motor.

[0010] A further improvement of the technical solution of the utility model is that a molten metal outlet is fixedly installed on one side of the furnace body, and a smoke exhaust pipe is fixedly installed on the other side of the furnace body.

[0011] The above technical solution is adopted, in which a molten metal outlet and a smoke exhaust pipe are respectively installed on both sides of the furnace body, so that the molten metal after smelting can be discharged for processing. The exhaust gas is discharged through the smoke exhaust pipe, which is conducive to maintaining a stable pressure in the furnace and preventing the furnace from exploding.

[0012] A further improvement of the technical solution of the utility model is that a filter barrel is fixedly installed at the bottom of the smoke exhaust pipe, a filter net is inserted into the inner wall of the filter barrel, an activated carbon adsorption net is inserted into the inner wall of the filter barrel, and a smoke outlet pipe is fixedly installed on the top of the filter barrel.

[0013] By adopting the above technical solution, a filter barrel is installed at the end of the smoke exhaust pipe, which can filter out harmful particulate matter and adsorb toxic substances from the exhaust smoke, thereby greatly reducing the pollution of the exhaust gas and reducing the harm to the environment.

[0014] A further improvement of the technical solution of the utility model is that a rotating hinge is installed on one side of the filter barrel, a barrel door is fixedly installed on one side of the rotating hinge, and the barrel door is tightly closed with the filter barrel.

[0015] By adopting the above technical solution, since the effect of the filter net and the activated carbon adsorption net will be greatly reduced after working for a long time, the interior can be cleaned and replaced through the openable barrel door to ensure the normal filtering effect of the filter barrel, and at the same time, it is tightly connected to the filter barrel to avoid the problem of pollution caused by exhaust gas leakage from the gap.

[0016] A further improvement of the technical solution of the utility model is that the tops of the first dividing block and the second dividing block are of beveled edge structure on both sides, and a fireproof partition is installed at the bottom.

[0017] By adopting the above technical solution, the first material distribution block and the second material distribution block in the solution have inclined plates on both sides, so that the entry channel is divided into three channels. When the raw materials enter, they will be evenly scattered to the bottom from three places, so that they cannot accumulate at one point. The combustion and smelting speed will be faster and the heat utilization rate will be higher.

[0018] A further improvement of the technical solution of the utility model is that the first rotating blade and the second rotating blade are not close to each other, and the distance between the first rotating blade and the second rotating blade is the same as the distance between the inner sides of the first dividing block and the second dividing block.

[0019] By adopting the above technical solution, when the raw materials are poured into the feeding funnel, part of the raw materials are brought to both sides by the first rotating blade and the second rotating blade, and part of the raw materials enter the furnace from the channel reserved in the middle, so that the raw materials can evenly enter the three channels for smelting, thereby improving the smelting efficiency.

[0020] A further improvement of the technical solution of the utility model is that the spreading mechanism is integrated into a structure by a first rotating blade, a second rotating blade, a first belt, a rotating gear, a transmission gear, a second belt, and a driving motor, and the second rotating blade rotates in an opposite direction to the first rotating blade under the action of the rotating gear, the transmission gear, and the second belt.

[0021] By adopting the above technical solution, the raw materials can be evenly discharged into the interior of the furnace body through three channels through the spreading mechanism, so that they cannot accumulate at one point, which greatly improves the smelting efficiency. At the same time, the first rotating blade and the second rotating blade rotating in opposite directions can discharge the raw materials from the channels on both sides.

[0022] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0023] 1. The utility model provides a reverberatory furnace for metal smelting. A driving motor drives a first belt, a rotating gear, a transmission gear and a second belt to operate, so that the first rotating blade and the second rotating blade rotate in opposite directions, and raw materials can be evenly discharged from three channels at the bottom into the furnace body for smelting, so that the raw materials cannot be accumulated at one point in the furnace, thereby making the original heating more uniform, greatly improving the efficiency during smelting.

[0024] 2. The utility model provides a reverberatory furnace for metal smelting. The exhaust gas can be discharged into a filter barrel for filtration through a smoke exhaust pipe. Under the action of the filter net and the activated carbon adsorption net, smaller particles can be filtered and toxic gases can be adsorbed, thereby reducing the harm of the exhaust gas to the environment and improving the environmental protection of the smelting. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0026] Figure 2 For this utility model Figure 1 Structural front section;

[0027] Figure 3 This is a schematic diagram of the material spreading structure of the utility model;

[0028] Figure 4 This is a cross-sectional view of the filtering structure of the utility model.

[0029] In the figure: 1. base; 2. furnace body; 3. feeding funnel; 4. first dividing block; 5. second dividing block; 6. spreading mechanism; 601. first rotating blade; 602. second rotating blade; 603. first belt; 604. rotating gear; 605. transmission gear; 606. second belt; 607. driving motor; 7. melt outlet; 8. smoke exhaust pipe; 9. filter barrel; 10. filter net; 11. activated carbon adsorption net; 12. barrel door; 13. smoke exhaust pipe. DETAILED DESCRIPTION

[0030] The present invention is further described in detail below in conjunction with the embodiments:

[0031] Example 1

[0032] like Figure 1-4 As shown, the utility model provides a reverberatory furnace for metal smelting, a reverberatory furnace for metal smelting, comprising a base 1, a furnace body 2 is fixedly mounted on the upper surface of the base 1, a charging funnel 3 is fixedly mounted on the top of the furnace body 2, a first material distribution block 4 is fixedly mounted on the inner top of the furnace body 2, a second material distribution block 5 is fixedly mounted on the inner top of the furnace body 2, and a material spreading mechanism 6 is fixedly mounted on the inner wall of the charging funnel 3;

[0033] The spreading mechanism 6 includes a first rotating blade 601 and a second rotating blade 602, one end of the first rotating blade 601 is transmission-connected to a first belt 603, one end of the second rotating blade 602 is fixedly mounted with a rotating gear 604, the teeth of the rotating gear 604 are meshed with a transmission gear 605, the rotating shaft of the transmission gear 605 is transmission-connected to a second belt 606, and one end of the first belt 603 and the second belt 606 is transmission-connected to a driving motor 607.

[0034] In this embodiment, the driving motor 607 drives the first belt 603, the rotating gear 604, the transmission gear 605, and the second belt 606 to operate, so that the first rotating blade 601 and the second rotating blade 602 rotate in opposite directions, and the raw materials can be evenly discharged into the furnace body 2 from the three channels at the bottom for smelting, so that the raw materials cannot be accumulated at one point in the furnace, thereby making the original heating more uniform, greatly improving the efficiency during smelting.

[0035] Example 2

[0036] like Figure 1-4 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, a melt outlet 7 is fixedly installed on one side of the furnace body 2, a smoke exhaust pipe 8 is fixedly installed on the other side of the furnace body 2, a filter barrel 9 is fixedly installed on the bottom of the smoke exhaust pipe 8, a filter net 10 is inserted into the inner wall of the filter barrel 9, an activated carbon adsorption net 11 is inserted into the inner wall of the filter barrel 9, a smoke outlet pipe 13 is fixedly installed on the top of the filter barrel 9, a rotating hinge is installed on one side of the filter barrel 9, a barrel door 12 is fixedly installed on one side of the rotating hinge, and the barrel door 12 is tightly closed with the filter barrel 9.

[0037] In this embodiment, by installing a molten metal outlet 7 and a smoke exhaust pipe 8 on both sides of the furnace body 2, the molten metal after smelting can be discharged for processing. The exhaust gas is discharged through the smoke exhaust pipe 8, which is conducive to maintaining a stable pressure in the furnace to prevent the furnace from exploding. By installing a filter barrel 9 at the end of the smoke exhaust pipe 8, harmful waste smoke can be filtered to remove particulate matter and adsorb toxic substances, thereby greatly reducing the pollution of the discharged waste gas and reducing the harm to the environment. Since the effect of the filter net 10 and the activated carbon adsorption net 11 will be greatly reduced after working for a long time, the interior can be cleaned and replaced through the openable barrel door 12 to ensure the normal filtering effect of the filter barrel 9, and at the same time, it is tightly connected to the filter barrel 9 to avoid the problem of pollution caused by leakage of waste gas from the gap.

[0038] Example 3

[0039] like Figure 1-4 As shown, on the basis of Example 1 and Example 2, the utility model provides a technical solution: preferably, the top sides of the first dividing block 4 and the second dividing block 5 are beveled structures, and a refractory partition is installed at the bottom, the first rotating blade 601 and the second rotating blade 602 are not close to each other, and the distance between the first rotating blade 601 and the second rotating blade 602 is the same as the distance between the inner sides of the first dividing block 4 and the second dividing block 5, the spreading mechanism 6 is an integrated structure through the first rotating blade 601, the second rotating blade 602, the first belt 603, the rotating gear 604, the transmission gear 605, the second belt 606, and the driving motor 607, and the second rotating blade 602 rotates in an opposite direction to the first rotating blade 601 under the action of the rotating gear 604, the transmission gear 605, and the second belt 606.

[0040] In this embodiment, the first dividing block 4 and the second dividing block 5 have inclined plates on both sides, so that the entry channel is divided into three channels. When the raw materials enter, they will be evenly scattered to the bottom from three places, so that they cannot accumulate at one point. The combustion and smelting speed will be faster and the heat utilization rate will be higher. When the raw materials are poured into the feeding funnel 3, part of the raw materials are brought to the two sides by the first rotating blade 601 and the second rotating blade 602, and part of them will enter the furnace from the channel reserved in the middle, so that the raw materials can evenly enter the three channels for smelting, thereby improving the smelting efficiency. The raw materials can be evenly divided into three channels and discharged into the interior of the furnace body 2 through the spreading mechanism 6, so that they cannot accumulate at one point, which greatly improves the smelting efficiency. At the same time, the first rotating blade 601 and the second rotating blade 602 rotating in the opposite direction can discharge the raw materials from the channels on both sides.

[0041] The following is a detailed description of the working principle of the reverberatory furnace for metal smelting.

[0042] like Figure 1-4As shown, the driving motor 607 is started to drive the first belt 603, the rotating gear 604, the transmission gear 605, and the second belt 606 to operate, so that the first rotating blade 601 and the second rotating blade 602 rotate in opposite directions, and the raw materials are added to the feeding funnel 3. The raw materials can be evenly discharged into the furnace body 2 for smelting from the three channels formed by the first dividing block 4 and the second dividing block 5 at the bottom. The generated exhaust gas can be discharged into the filter barrel 9 through the smoke exhaust pipe 8 for filtration. Under the action of the filter net 10 and the activated carbon adsorption net 11, smaller particles can be filtered and toxic gases can be adsorbed, and then discharged from the smoke outlet pipe 13.

[0043] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A reverberatory furnace for metal smelting, comprising a base (1), characterized in that: A furnace body (2) is fixedly mounted on the upper surface of the base (1), a feeding funnel (3) is fixedly mounted on the top of the furnace body (2), a first material distribution block (4) is fixedly mounted on the inner top of the furnace body (2), a second material distribution block (5) is fixedly mounted on the inner top of the furnace body (2), and a material spreading mechanism (6) is fixedly mounted on the inner wall of the feeding funnel (3); The material spreading mechanism (6) comprises a first rotating blade (601) and a second rotating blade (602), one end of the first rotating blade (601) is transmission-connected to a first belt (603), one end of the second rotating blade (602) is fixedly mounted with a rotating gear (604), the teeth of the rotating gear (604) are meshed with a transmission gear (605), the rotating shaft of the transmission gear (605) is transmission-connected to a second belt (606), and one end of the first belt (603) and the second belt (606) are transmission-connected to a driving motor (607).

2. A reverberatory furnace for metal smelting according to claim 1, characterized in that: A molten metal outlet (7) is fixedly mounted on one side of the furnace body (2), and a smoke exhaust pipe (8) is fixedly mounted on the other side of the furnace body (2).

3. A reverberatory furnace for metal smelting according to claim 2, characterized in that: A filter barrel (9) is fixedly mounted on the bottom of the smoke exhaust pipe (8), a filter net (10) is plugged into the inner wall of the filter barrel (9), an activated carbon adsorption net (11) is plugged into the inner wall of the filter barrel (9), and a smoke outlet pipe (13) is fixedly mounted on the top of the filter barrel (9).

4. A reverberatory furnace for metal smelting according to claim 3, characterized in that: A rotating hinge is installed on one side of the filter barrel (9), a barrel door (12) is fixedly installed on one side of the rotating hinge, and the barrel door (12) is tightly closed with the filter barrel (9).

5. The reverberatory furnace for metal smelting according to claim 1, characterized in that: The tops of the first dividing block (4) and the second dividing block (5) are beveled on both sides, and a fireproof partition is installed at the bottom.

6. The reverberatory furnace for metal smelting according to claim 1, characterized in that: The first rotating blade (601) and the second rotating blade (602) are not located close to each other, and the distance between the first rotating blade (601) and the second rotating blade (602) is the same as the distance between the inner sides of the first dividing block (4) and the second dividing block (5).

7. The reverberatory furnace for metal smelting according to claim 1, characterized in that: The material spreading mechanism (6) is formed into an integrated structure by a first rotating blade (601), a second rotating blade (602), a first belt (603), a rotating gear (604), a transmission gear (605), a second belt (606), and a driving motor (607); and the second rotating blade (602) rotates in a direction opposite to that of the first rotating blade (601) under the action of the rotating gear (604), the transmission gear (605), and the second belt (606).