The invention relates to the electric melting
pipe fitting
welding quality evaluation technology, and aims at providing a melting zone control method based on electric melting connector real-time temperature
field data. The melting zone control method comprises the steps that
welding parameters are utilized for constructing a temperature field calculation model of an electric melting connector;
welding process control parameters of the electric melting connector are input into an electric melting welding
machine, after welding is started,
voltage and current data output by the electric meltingwelding
machine in real time are measured and input into the temperature field calculation model, and coordinate data and temperature data of any time and any point in the electric melting connectortemperature field are output in real time; coordinate data of all position points in the melting zone are extracted, and the maximum melting zone depth lmax is calculated; and in the
welding process,according to the preset melting zone control section and the real-time changing maximum melting zone depth lmax data, the
welding process control parameters are adjusted, and control over the electricmelting connector melting zone coverage area is achieved. By means of the melting zone control method, data support can be provided for accident reason analysis, the melting zone control method is suitable for various electric melting connectors produced by different welding machines and
pipe fitting manufacturers, and judgment and welding quality grasping are facilitated.