Vacuum glass laminated at high temperature and production method thereof

A technology of vacuum glass and its manufacturing method, which is applied in the directions of glass manufacturing equipment, glass production, glass forming, etc., and can solve the problems of unavailability of vacuum glass, limited popularization and application, and low production efficiency.

Inactive Publication Date: 2015-07-01
戴长虹
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] As a new type of glass with the most energy-saving potential, vacuum glass has achieved large-scale production after more than ten years of research and development, and has been well applied in many fields, especially in the construction field; but there are also obvious The shortcomings are mainly low production efficiency, small production capacity, and inability to produce tempered vacuum glass, etc., which limit its popularization and application in a wider range; the existing large-scale production of vacuum glass uses high temperature (430-480°C) normal pressure The production process of lower edge sealing, low temperature (180-300°C) vacuuming and sealing, because it needs to be kept warm for a period of time at the edge sealing temperature, generally 15-20min, so that the solder can fully melt and flow and bond to obtain a higher sealing Therefore, tempered glass will be annealed during the edge sealing process under high temperature and long-term action. Although the initial stress of tempered glass can be made very high, only semi-tempered vacuum glass can be obtained; tempered vacuum glass Another main reason why it cannot be produced is the flatness of the glass. During the tempering process, the glass will deform by 0.1-0.3%, and its deformation is far greater than the thickness of the vacuum layer of the vacuum glass. If the vacuum glass is flat during the production process Insufficient high density (especially tempered glass), inconsistent solder thickness, uneven heating during the edge sealing process and other factors will lead to desoldering of the edge sealing, poor airtightness and no vacuum glass, and also lead to inaccurate upper and lower glass. When the support is fully and uniformly supported, the vacuum glass will generate a lot of local stress under the pressure of about 10 tons per square meter of the atmosphere after vacuuming, and these stresses are more pronounced at the corners of the glass. Obviously, the corners are the weakest part of the glass; under the long-term action of these edge-sealing stresses, the vacuum glass with greater stress will break and cause damage, which will not only affect the service life of the vacuum glass, but may also damage the glass. raise security concerns

Method used

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  • Vacuum glass laminated at high temperature and production method thereof
  • Vacuum glass laminated at high temperature and production method thereof
  • Vacuum glass laminated at high temperature and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] Embodiment 1: see figure 1 The vacuum glass consists of upper glass 1 and lower glass 2. The two pieces of glass are tempered glass or half-tempered glass, one of which is low-emissivity glass. The production method is as follows: First, cut the required size according to the shape and size of the vacuum glass to be produced. A piece of flat glass and a piece of low-emissivity glass, the low-emissivity glass is selected as the lower glass 2, the film is removed at the peripheral welding place of the lower glass 2, and the edges are ground, chamfered, cleaned and dried, and the lower surface of the upper glass 1 is used Dispensing technology is used to manufacture support 3; secondly, two pieces of glass are sent into a tempering furnace for air-cooling and tempering to obtain tempered or semi-tempered glass; again, glass solder 4 is evenly coated on the welding part around the lower glass 2, and the two The pieces of glass are fed into the heating furnace respectively; ...

Embodiment 2

[0055] Example 2: see figure 2 , The convex vacuum glass is composed of an upper glass 1 and a lower glass 2, the periphery of the two pieces of glass is welded together by glass solder 4, and the middle is a vacuum layer. The production method is as follows: First, cut two pieces of flat glass of the required size according to the shape and size of the vacuum glass to be produced, drill a through hole at the corner of the upper glass 1 to form a suction port 9, and grind and chamfer the upper and lower glass And clean, dry, utilize mechanical spraying technology to prepare sealing strip 5 at the peripheral welding place of upper and lower glass and the periphery of air inlet 9 and corresponding place, and prepare support 3 on upper and lower glass with dispensing machine, in contact with metal solder Make a silver paste layer 8 on the surface of the sealing strip and the glass; then put the upper and lower pieces of glass into the mold, place them in a hot bending furnace, h...

Embodiment 3

[0056] Embodiment 3: see image 3, the flat double-vacuum glass is composed of upper glass 1, middle glass 13 and lower glass 2, at least the upper and lower glass of the three pieces of glass are tempered glass or semi-tempered glass, and the lower glass 2 or \ and middle glass 13 are still low-emissivity Glass, its production method is as follows: first according to the shape and size of the plane double-vacuum glass that needs to be made, cut three pieces of plane glass of required size, drill a pass at the corners of upper glass 1, middle glass 13 and lower glass 2 The hole is the installation hole 9, wherein the through hole on the upper glass 1 is larger than the through hole on the middle glass 13, the upper surface periphery of the middle glass 13 and the lower glass 2 and the periphery of the installation hole 9 and the corresponding positions are provided with a sealing groove 6, and Carry out edging, chamfering, cleaning and drying treatment to the three pieces of g...

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Abstract

The invention relates to a vacuum glass laminated at high temperature, which comprises an upper glass and a lower glass, the upper glass and the lower glass are plane glass or convex glass, the upper glass and the lower glass are rapidly heated and laminated at high temperature, the circumference can be welded together by pressurizing through a glass solder or a metal solder in a vacuum furnace, an enclosing vacuum layer is formed between the upper glass and the lower glass, and the supporters with lattice arrangement are arranged in the vacuum layer. The vacuum glass and its production method have the advantages that the process is simple and the production efficiency is high, the prepared vacuum glass can eliminate the stress of the sealed edge and can keep the toughening characteristic of the toughened glass, so that toughened vacuum glass can be massively produced, and usage life is increased.

Description

technical field [0001] The invention relates to the technical field of glass deep processing, in particular to a high-temperature laminated vacuum glass and a manufacturing method thereof. Background technique [0002] As a new type of glass with the most energy-saving potential, vacuum glass has achieved large-scale production after more than ten years of research and development, and has been well applied in many fields, especially in the construction field; but there are also obvious The shortcomings are mainly low production efficiency, small production capacity, and inability to produce tempered vacuum glass, etc., which limit its popularization and application in a wider range; the existing large-scale production of vacuum glass uses high temperature (430-480°C) normal pressure The production process of lower edge sealing, low temperature (180-300°C) vacuuming and sealing, because it needs to be kept warm for a period of time at the edge sealing temperature, generally ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03B23/24C03C27/08
CPCY02P40/57
Inventor 戴长虹
Owner 戴长虹
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