The invention discloses a gradient pressing and pore
interlocking titanium-aluminum composite profile preparation method which comprises the following steps: S1, density differential pressing of
titanium powder, unequal-thickness
powder filling is carried out in a cavity, and a gradient density
titanium material layer is formed through pressing; s2, primary
sintering is conducted, specifically, the titanium material layer with the gradient density in the step S1 is sintered; s3, aluminum
powder is pressed, specifically, aluminum
alloy powder is added into the mold for secondary pressing compounding to form an aluminum material layer, and the aluminum powder permeates to the surface of the loose layer; and S4, secondary
sintering permeation enhancement is carried out,
vacuum sintering and pressure
sintering are carried out, the aluminum material layer is in a semi-
molten state in the sintering process, and on the basis of the
capillary action principle, the aluminum material permeates and fills pores in the loose layer to form pore
interlocking. The gradient structure with the compact outer side and the porous inner side is formed on the titanium layer through an unequal-thickness mold and step-by-step pressing, directional pores preset in the
porous layer provide channels for aluminum
permeation, and the
permeation depth reaches 150 microns and is increased by three times compared with a conventional process.