Electricity detection jig for automobile wire harness
By using a combined structure of the wiring harness switch positioning mold seat, pneumatic pressure plate and switch positioning groove on the supporting column in the automotive wiring harness electrical inspection tool, the problem of loose and disengagement of the wiring harness connector in the traditional test method is solved, and efficient Missing and virtual connection detection improve detection progress and stability.
Patent Information
- Application Number
- CN202420449884.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-08
AI Technical Summary
Traditional automotive wire harness conduction testing methods have a large number of wire harnesses, which are long to test and are prone to loosening and disengagement of the plug-in, which affects the detection progress.
An electrical inspection tool for automotive wiring harness is designed, and a combination structure of the wiring harness switch positioning mold seat, pneumatic pressure plate and switch positioning groove on the supporting column is designed. Through the downward positioning of the pneumatic pressure plate, the plug-in member should be avoided from being disengaged, and the plug-in is used to use the The pressure stopper performs down-pressure positioning of the plug-in to ensure that the wiring harness is firm during detection.
The vehicle wiring harness is realized at one time to complete missed and virtual connection detection, which improves detection efficiency, avoids the problem of plug-ins falling off when bending, and ensures the stability and accuracy of detection.
Smart Images

Figure CN222280812U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire harness electric inspection jigs, and in particular relates to an electric inspection jig for automobile wire harnesses. Background Art
[0002] Wire harnesses have been widely used to connect electrical components. Wire harnesses refer to components that are formed by crimping contact terminals made of copper materials with wires and cables, and then plastic-pressing insulators or adding metal shells on the outside to form a wiring harness to connect circuits. After production, the wiring harness needs to be tested for continuity by a monitoring station. The automotive wiring harness is an important part of the vehicle's electrical system, which contains a large number of wires and connectors. In the process of automobile production, the continuity test of the wiring harness is an indispensable link to ensure the normal operation of the circuit. Traditional wiring harness continuity test methods usually use tools such as multimeters, but due to the large number of wiring harnesses, one wiring harness takes a long time, and multimeter testing is prone to test confusion.
[0003] To this end, a vehicle wiring harness continuity detection fixture with the announcement number "CN220207692U" includes a detection platform and a detection bracket, a detection plug-in 1 and a detection plug-in 2 installed on the detection platform. The detection bracket is movably provided with a fixture, a receiving cavity is provided on the fixture, and a water pen located in the receiving cavity is provided on the fixture. The pen head of the water pen extends from the fixture and faces the detection plug-in 1. The detection plug-in 1 and the detection plug-in 2 are both provided with a plug slot for connecting with the wiring harness, and a plug connector is installed in the plug slot, and an energized wire is connected between the two plug-in heads. The wire is electrically connected to an electric cylinder, and the electric cylinder is installed on the detection bracket, and the piston rod of the electric cylinder is fixedly connected to the fixture. It is convenient to detect the continuity of the automobile wiring harness.
[0004] However, for the above-mentioned automobile wiring harness continuity detection jig, although the electric cylinder pushes the water pen tip to move in the direction of the detection plug-in through the clamp, and the water pen tip extends into the plug-in slot through the marking port, there are still the following obvious defects during use: and in the above-mentioned jig detection process, since the wiring harness end has a connector for connecting the device, the connector is only placed in the positioning clamp slot for positioning, and the automobile wiring harness will bend upward or downward during the detection, which will cause the connector of the wiring harness to loosen and detach from the clamp positioning slot, making it impossible to complete the wiring harness continuity test at one time, which will affect the detection progress of the automobile wiring harness. Utility Model Content
[0005] The utility model aims to provide an electric inspection jig for automobile wiring harnesses to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above purpose, the utility model provides the following technical solution: an electric inspection fixture for automobile wiring harness, comprising:
[0007] A base, wherein a transfer circuit board for connecting the device is provided on one side of the upper end of the base, a connector connection module seat for plugging and testing the detected wiring harness plug-in is fixed on one side of the transfer circuit board and the end of the base, and a pressure block for blocking and pressing the wiring harness connector for connection testing is fixed on one side of the connector connection module seat;
[0008] The support column is symmetrically fixed on one side of the base, and a wiring harness switch positioning mold seat for positioning the switch connected to the wiring harness is fixed on the support column, and a pneumatic pressure plate for pressing the wiring harness connection switch is provided at the end of the wiring harness switch positioning mold seat.
[0009] Preferably, a device connection socket for device connection is welded and installed on one side of the end of the adapter circuit board, and two circuit board quick connectors for quick connection of line wires are provided on the other side of the adapter circuit board. The circuit board quick connectors are connected to the device connection socket through wires, so that the device using the wiring harness can be connected to the device connection socket to perform power-on detection of the wiring harness to see if there are any missing connections or false connections.
[0010] Preferably, a connection slot A is provided on one side of the upper end of the connector connection module seat, and a connection slot B is provided at a position corresponding to one side of the connection slot A, and the connection slot A and the connection slot B are connected to the circuit board quick connector through a wire, so as to facilitate power-on detection of the connection with a connection device connection connector at one end of the wiring harness, and at the same time, power-on detection of the connection with only one connector at both ends of the wiring harness.
[0011] Preferably, the ends of the wiring harness switch positioning mold base are evenly provided with wiring harness switch positioning grooves, and a wiring harness groove for positioning the automobile wiring harness is provided on one side of the wiring harness switch positioning groove, which is also used to position the connector at one end of the wiring harness, and the wiring harness can be positioned in the wiring harness groove to enhance the firmness of the connector during wiring harness detection.
[0012] Preferably, cylinder parts are provided on both sides of the pneumatic pressure plate, and the bottom ends of the cylinder parts are fixed in grooves provided on both sides of the ends of the wiring harness switch positioning mold base. Switch positioning grooves are evenly provided on the bottom of the pneumatic pressure plate, and the switch positioning grooves are vertically corresponding to the wiring harness switch positioning grooves. After the connector at one end of the wiring harness is positioned, it can be pressed down pneumatically to avoid the problem of the connected wiring harness being detached.
[0013] Preferably, the end of the pressing block is threaded with a screwing bolt, and the screwing bolt is provided with a pressing block for pressing down and positioning the detected wiring harness connector, and pressure rods for pressing the wiring harness connector are provided on both sides of one end of the pressing block, which are used to position the connector at the other end of the wiring harness when inserted into the connector connection module seat, so as to avoid the problem of the connector falling off when the wiring harness is bent.
[0014] Compared with the prior art, the technical effects and advantages of the utility model are as follows: the electrical inspection jig for automobile wiring harnesses can place the switch connector at one end of the wiring harness into the wiring harness switch positioning groove through the combination of the wiring harness switch positioning die seat, the wiring harness switch positioning groove, the pneumatic pressure plate, and the switch positioning groove on the supporting column, and insert the other end of the wiring harness into the connection slot A or the connection slot B, and then drive the pneumatic pressure downward through the cylinder to press the switch positioning groove on the switch connector for pressing and positioning, and at the same time position the wiring harness in the wiring harness groove, so as to realize the pressing and positioning of the switch connector at one end of the automobile wiring harness, so that the connector at the other end of the automobile wiring harness is inserted into the connector connection module seat, and at the same time, the plug connector is pressed down and positioned by using the downward pressure block, so that the automobile wiring harness will not be detached during the inspection, thereby preventing the connector of the automobile wiring harness from falling off, and completing the detection of missed connection and virtual connection of the automobile wiring harness at one time, further improving the progress of the electrical inspection of the automobile wiring harness. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the top view structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the side structure of the pressing block of the utility model.
[0018] In the figure: 1. Base; 2. Adapter circuit board; 3. Connector connection module seat; 4. Pressure block; 5. Support column; 6. Wire harness switch positioning die seat; 7. Pneumatic pressure plate; 8. Equipment connection strip; 9. Circuit board quick connector; 10. Connection slot A; 11. Connection slot B; 12. Wire harness switch positioning slot; 13. Wire harness slot; 14. Cylinder; 15. Switch positioning pressure slot; 16. Press-down block. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 The utility model provides a technical solution: an electric inspection fixture for automobile wiring harness, comprising:
[0021] A base 1, wherein a transfer circuit board 2 for connecting the equipment is provided on one side of the upper end of the base 1, so that the equipment for wiring harness detection can be transferred and connected with the connector connection module seat 3 through the transfer circuit board 2, so as to facilitate electrical inspection of the connection between the automobile wiring harness and the equipment. A connector connection module seat 3 for plugging and detecting the wiring harness plug-in to be detected is fixed on one side of the transfer circuit board 2 and the end of the base 1, so that the connector at one end of the wiring harness can be plugged into the connector connection module seat 3 for electrical inspection of missing connection or virtual connection. A pressure block 4 for blocking and pressing the wiring harness connector to be connected and detected is fixed on one side of the connector connection module seat 3, which can position the wiring harness connector inserted into the connector connection module seat 3 and ensure the firmness of the connector.
[0022] A support column 5 is symmetrically fixed on one side of the base 1, and the support column 5 is fixed to the end of the base 1 by means of a Taiko thread rotation, which can ensure stable support for the wiring harness switch positioning mold base 6, and ensure that the wiring harness test will not vibrate or shake. A wiring harness switch positioning mold base 6 for positioning the switch connected to the wiring harness is fixed on the support column 5, but one end of the switch connector of the wiring harness is positioned in the wiring harness switch positioning mold base 6 to ensure the stability of the automobile wiring harness during the test, and a pneumatic pressure plate 7 for pressing the wiring harness connection switch is provided at the end of the wiring harness switch positioning mold base 6, which is used to press and position the wiring harness switch connector at one end of the automobile wiring harness in the wiring harness switch positioning mold base 6 to avoid the phenomenon of the wiring harness bending and causing it to fall off.
[0023] A device connection socket 8 for device connection is welded and installed on one side of the end of the adapter circuit board 2, which is beneficial for connecting different wiring harness electrical inspection devices for different automobile wiring harness electrical inspections through the device connection socket 8, and two circuit board quick connectors 9 for quick connection of line wires are provided on the other side of the adapter circuit board 2. Different devices can be connected to the automobile wiring harness electrical inspection through the circuit board quick connectors 9 for electrical inspection, and the circuit board quick connectors 9 are connected to the device connection socket 8 through wires, so that the connected devices can be connected to the connector connection module seat 3 through the adapter circuit board 2 to perform on-off electrical inspection of missed connections and virtual connections of the wiring harness.
[0024] A connection slot A10 is provided on one side of the upper end of the connector connection module seat 3, so that the two connectors at one end of the car can be electrically inspected for virtual connection and missing connection, thereby realizing electrical inspection of multiple types of automobile wiring harnesses, and a connection slot B11 is provided at a position corresponding to one side of the connection slot A10, and the connection slot A10 and the connection slot B11 are connected to the circuit board quick connector 9 through a wire, thereby quickly connecting the automobile wiring harness to the equipment to realize electrical inspection of virtual connection and missing connection of the wiring harness and detection of power-on performance, and the end of the wiring harness switch positioning mold seat 6 is evenly provided with wiring harness switch positioning grooves 12, and the switch connector connected to one end of the automobile wiring harness can be placed in the wiring harness switch positioning groove 12 for positioning, and a wiring harness groove 13 for positioning the automobile wiring harness is provided on one side of the wiring harness switch positioning groove 12, and the automobile wiring harness can be positioned in the wiring harness groove 13 at the same time, which can effectively prevent the wiring harness from bending and causing the switch connector to loosen.
[0025] The pneumatic pressure plate 7 is provided with a cylinder part 14 on both sides, and the piston rod of the cylinder part 14 is fixed on both sides of the bottom of the wiring harness switch positioning mold base 6. The bottom end of the cylinder part 14 is fixed in the grooves provided on both sides of the end of the wiring harness switch positioning mold base 6, which can ensure the stability of the cylinder part 14 during pneumatic lifting and lowering. The bottom of the pneumatic pressure plate 7 is evenly provided with switch positioning grooves 15, which can make the wiring harness switch connector pressed down and positioned in the wiring harness switch positioning groove 12 to prevent it from falling off, and the switch positioning groove 15 is vertically corresponding to the wiring harness switch positioning groove 12. The end of the pressure block 4 is screwed with a screwing bolt, and the screwing bolt is provided with a pressing block 16 for pressing down and positioning the detected wiring harness connector, and the two sides of one end of the pressing block 16 are provided with pressure rods for pressing the wiring harness connector, which are used to insert the connector at the other end of the automobile wiring harness into the connector connection module seat 3 for downward positioning.
[0026] Specifically, when in use, first insert the connector of the device into the device connection socket 8 set on the adapter circuit board 2, so that the device is connected to the circuit board quick connector 9 through the adapter circuit board 2, and at the same time, the circuit board quick connector 9 is connected to the connector connection module seat 3 through a wire, and then one end of the automobile wiring harness to be tested is inserted into the connection slot A10, and the switch connector at the other end of the automobile wiring harness is placed in the wiring harness switch positioning groove 12, and at the same time, the cylinder 14 is controlled to pull the pneumatic pressing plate 7 downward and press it with the wiring harness switch positioning mold seat 6, so that the switch positioning pressing groove 15 can be pressed on the outside of the line speed switch, thereby realizing the one end of the automobile wiring harness The positioning and pressing of the switch connector can prevent the wiring harness switch connector from being separated from the wiring harness switch positioning groove 12 when the wiring harness is bent, further improving the firmness and stability of the wiring harness in electrical testing, and the other end of the automobile wiring harness is transferred to the connection slot A10 and the connection slot B11 through the downward pressure stopper 16 set at the bottom of the pressing block 4, and the downward pressure stopper 16 can be moved down and pressed on the downward positioning of the connector at the other end of the automobile wiring harness by tightening the bolt, thereby enhancing the firmness and stability of the automobile wiring harness electrical inspection, and can quickly complete the detection of virtual connection and missing connection as well as the power-on performance of the automobile wiring harness, thereby improving the efficiency of automobile wiring harness detection.
[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An electrical inspection fixture for automotive wiring harness, characterized in that: include: A base (1), wherein a switching circuit board (2) for connecting a device is provided on one side of the upper end of the base (1), a connector connection module seat (3) for performing plug-in detection on a wiring harness plug-in to be detected is fixed on one side of the switching circuit board (2) and located at the end of the base (1), and a pressure block (4) for blocking and pressing the wiring harness connector to be connected and detected is fixed on one side of the connector connection module seat (3); A support column (5) is symmetrically fixed on one side of the base (1), and a wiring harness switch positioning mold base (6) for positioning a switch connected to the wiring harness is fixed on the support column (5), and a pneumatic pressure plate (7) for pressing the wiring harness connection switch is provided at the end of the wiring harness switch positioning mold base (6).
2. The electric inspection jig for automobile wiring harness according to claim 1 is characterized in that: A device connection socket (8) for connecting devices is welded and installed on one side of the end of the adapter circuit board (2), and two circuit board quick connectors (9) for quickly connecting line wires are provided on the other side of the adapter circuit board (2), and the circuit board quick connectors (9) are connected to the device connection socket (8) via wires.
3. The electric inspection jig for automobile wiring harness according to claim 1 is characterized in that: A connection slot A (10) is provided on one side of the upper end of the connector connection module seat (3), and a connection slot B (11) is provided at a position corresponding to one side of the connection slot A (10), and the connection slot A (10) and the connection slot B (11) are connected to the circuit board quick connector (9) through a wire.
4. The electric inspection jig for automobile wiring harness according to claim 1 is characterized in that: The end of the wiring harness switch positioning mold base (6) is evenly provided with wiring harness switch positioning grooves (12), and one side of the wiring harness switch positioning groove (12) is provided with a wiring harness groove (13) for positioning the automobile wiring harness.
5. The electric inspection jig for automobile wiring harness according to claim 1 is characterized in that: Cylinder parts (14) are provided on both sides of the pneumatic pressure plate (7), and the bottom ends of the cylinder parts (14) are fixed in grooves provided on both sides of the ends of the wiring harness switch positioning mold base (6). Switch positioning grooves (15) are evenly provided on the bottom of the pneumatic pressure plate (7), and the switch positioning grooves (15) correspond vertically to the wiring harness switch positioning grooves (12).
6. The electric inspection jig for automobile wiring harness according to claim 1 is characterized in that: The end of the pressing block (4) is threaded with a screw bolt, and the screw bolt is provided with a pressing block (16) for pressing down and positioning the detected wiring harness connector, and pressure rods for pressing the wiring harness connector are provided on both sides of one end of the pressing block (16).
