Intelligent wire clamp

By using micro pressure sensors and handheld controllers in the smart wire clamp, intuitive feedback on the cable clamping status is solved, and the problem that manual operation of the wiring clamp in the prior art cannot ensure cable clamping is improved, and the reliability of cable clamping is improved Sex and safety.

CN222282272UActive Publication Date: 2024-12-31CLP XINYUAN (BEIJING) POWER TECH CO LTD
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Patent Information

Application Number
CN202421096716.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-31
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

Existing manual operation of the wiring clamp cannot achieve intuitive feedback on the clamping state, resulting in the possibility of cable not clamping, causing conductive connection failure and safety risks.

Method used

A smart wire clip is designed, using a micro pressure sensor and a handheld controller, which can adjust the inner diameter of the clamping cavity and feedback pressure to ensure the state of the clamping cable being clamped.

Benefits of technology

The pressure feedback signal is obtained through the micro pressure sensor, and the handheld controller displays feedback. The operator can control the driving mechanism in time to ensure that the cable is clamped, improving the reliability and safety of clamping.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent wire clamp which comprises a holding rod and a connecting piece installed on the holding rod, a main wire clamp and a wire clamp clamping rope capable of sliding relative to the main wire clamp are installed on the connecting piece, and a driving mechanism used for driving the wire clamp clamping rope to slide up and down is arranged on the connecting piece. The main wire clamp and the wire clamp clamping rope are enclosed to form a clamping cavity with an adjustable inner diameter; the device further comprises a micro pressure sensor and a handheld controller, the micro pressure sensor is arranged on the top face, located in the clamping cavity, of the main wire clamp, or the micro pressure sensor is arranged on the portion, abutting against the wire clamp clamping rope, of the driving mechanism. The handheld controller is electrically connected with the micro pressure sensor and the driving mechanism; when the driving mechanism drives the cable clamp clamping rope to move relative to the main cable clamp so that the clamping cavity can clamp a cable, a corresponding pressure feedback signal can be obtained through the miniature pressure sensor, feedback is displayed on the handheld controller, and therefore an operator can control the action of the driving mechanism in time.
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Description

Technical Field

[0001] The utility model relates to the technical field of grounding wire clamps, in particular to an intelligent wire clamp. Background Art

[0002] High-voltage grounding wire is an auxiliary electrical safety device for power maintenance. Its purpose is to prevent electrostatic induction and electric shock or accidental closing of the switch from nearby charged bodies. It generally includes wire clamps, short-circuit lines, grounding wires, grounding rods, busbar clamps, and grounding clamps. Currently, most existing wire clamps are tongue-type clamping type. When installing and removing, workers need to pull down or lift up the insulating rod to press the wire of the power outage maintenance equipment into or out of the wire clamp. Whether the clamping force of the wire clamp on the cable is stable is determined by the workers' feelings. There is no intuitive feedback on whether the wire clamp is clamping the cable. Therefore, it is still possible that the cable is not clamped, resulting in failure of the conductive connection and causing risks. Utility Model Content

[0003] 1. Technical issues

[0004] The utility model aims to provide an intelligent wire clamp to solve the problem that the existing manually operated wiring clamps cannot provide intuitive feedback on the clamping state.

[0005] (II) Technical solution

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A smart wire clamp comprises a gripping rod and a connecting piece mounted on the gripping rod, a main wire clamp and a wire clamp cable that can slide relative to the main wire clamp are mounted on the connecting piece, a driving mechanism for driving the wire clamp cable to slide up and down is provided on the connecting piece, the main wire clamp and the wire clamp cable enclose a clamping cavity with an adjustable inner diameter; the smart wire clamp also comprises a micro pressure sensor and a handheld controller, the micro pressure sensor is arranged on the top surface of the main wire clamp located in the clamping cavity, or the micro pressure sensor is arranged at the position where the driving mechanism and the wire clamp cable abut; the handheld controller is electrically connected to the micro pressure sensor and the driving mechanism.

[0008] Preferably, the driving mechanism comprises a stepping motor and a rotating sleeve connected to an output shaft of the stepping motor, a push rod is threadedly connected to the rotating sleeve, and the push rod is rotatably connected to the wire clamp cable.

[0009] Preferably, the driving mechanism includes a push rod motor and a push rod slidably mounted on the connecting member, the upper end of the push rod is fixed on the wire clamp cable, and the push rod of the push rod motor abuts against the push rod; the micro pressure sensor is installed at one end of the push rod close to the push rod motor.

[0010] Preferably, it further comprises a grounding clamp, wherein the grounding clamp is mounted on the main line clamp.

[0011] Preferably, the gripping rod is made of insulating material, and a rubber grip is sleeved on the end of the gripping rod.

[0012] Preferably, the connecting member includes a mounting shell, the stepping motor is mounted in the mounting shell, a first connecting seat is mounted on the mounting shell, a second connecting seat is mounted on the holding rod, and the first connecting seat and the second connecting seat are connected via a plum blossom joint.

[0013] Preferably, a power supply control box is installed on the installation shell, and a power supply module is integrated in the power supply control box.

[0014] Preferably, the connecting member comprises a cylindrical connecting seat sleeved on the holding rod, and the push rod motor is installed in the cylindrical connecting seat.

[0015] (III) Beneficial effects

[0016] By arranging a micro pressure sensor on the top surface of the main wire clamp in the clamping cavity or directly at the abutment position between the driving mechanism and the wire clamp cable, when the driving mechanism drives the wire clamp cable to move relative to the main wire clamp to achieve the clamping cavity to clamp the cable, a corresponding pressure feedback signal can be obtained through the micro pressure sensor, and the feedback is displayed on the handheld controller, so that the operator can control the action of the driving mechanism in time to ensure that the wire clamp cable moves and cooperates with the main wire clamp to achieve reliable clamping of the cable;

[0017] Compared with the prior art, the intuitive clamping state feedback can be achieved to ensure that the cable is in a clamped state. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of the first embodiment of the utility model;

[0019] Figure 2 for Figure 1 A schematic cross-sectional structure diagram of;

[0020] Figure 3 This is a schematic diagram of the structure of the second embodiment of the utility model;

[0021] Figure 4 for Figure 3 Schematic diagram of the explosion structure;

[0022] exist Figures 1 to 4 In the figure, the corresponding relationship between the component names or lines and the figure numbers is as follows:

[0023] Holding rod 1, connecting part 2, main line clamp 3, line clamp cable 4, driving mechanism 5, clamping chamber 6, micro pressure sensor 7, handheld controller 8, stepping motor 9, rotating sleeve 10, push rod 11, push rod motor 12, grounding clamp 13, rubber grip 14, mounting shell 15, first connecting seat 16, second connecting seat 17, plum blossom connector 18, power supply control box 19, cylindrical connecting seat 20. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] See also Figure 1-Figure 4 As shown, in an embodiment of the utility model, an intelligent wire clamp is proposed, including a holding rod 1 and a connecting member 2 installed on the holding rod 1, a main wire clamp 3 and a wire clamp cable 4 which can slide relative to the main wire clamp 3 are installed on the connecting member 2, a driving mechanism 5 for driving the wire clamp cable 4 to slide up and down is provided on the connecting member 2, the main wire clamp 3 and the wire clamp cable 4 are enclosed to form a clamping cavity 6 with an adjustable inner diameter, after the entire intelligent wire clamp is moved to the position where the cable needs to be clamped by the holding rod 1, the main wire clamp 3 is pre-set on the cable, and then the driving mechanism 5 is controlled to operate to make the wire clamp cable 4 slide relative to the main wire clamp 3, and the size of the clamping cavity 6 is adjusted until the cable is clamped.

[0026] Further intuitive feedback is required on whether the cable is clamped, so as to control the specific action of the driving mechanism 5. Specifically, it also includes a micro pressure sensor 7. The micro pressure sensor 7 is arranged on the top surface of the main wire clamp 3 in the clamping cavity 6, or the micro pressure sensor 7 is arranged at the position where the driving mechanism 5 and the wire clamp cable 4 abut. The micro pressure sensor 7 is used to detect the pressure applied to the cable after being clamped by the clamping cavity 6, or the pressure applied to the wire clamp cable 4 by the driving mechanism 5 is directly detected to form the pressure applied to the cable in the clamped state. Based on the feedback pressure, the specific state of the cable clamping can be intuitively fed back.

[0027] At the same time, it also includes a handheld controller 8, which is electrically connected to the micro pressure sensor 7 and the driving mechanism 5. The handheld controller 8 is integrated with a display screen and a control circuit. The pressure feedback from the micro pressure sensor 7 is intuitively displayed on the display screen. The operator can control the action of the driving mechanism 5 through the handheld controller 8 based on the feedback pressure, so that it can be more clear whether the clamping state of the cable is stable.

[0028] The handheld controller 8, the driving mechanism 5 and the micro pressure sensor 7 all adopt relatively mature technologies, and after integration, they can more intelligently and intuitively realize the size adjustment process of the clamping cavity 6 and the pressure feedback after the cable is clamped. The operator can more clearly understand the clamping state to determine the current clamping situation of the cable.

[0029] The driving mechanism 5 can be implemented in a variety of ways, specifically to drive the movement of the wire clamp cable 4. In one embodiment, the driving mechanism 5 includes a stepper motor 9 and a rotating sleeve 10 connected to the output shaft of the stepper motor 9, and a push rod 11 is threadedly connected to the rotating sleeve 10, and the push rod 11 is rotatably connected to the wire clamp cable 4; after the stepper motor 9 rotates the rotating sleeve 10, the push rod 11 is threadedly rotated relative to the rotating sleeve 10, and because the upper end of the push rod 11 is connected to the wire clamp cable 4, when the wire clamp cable 4 is limited to slide relative to the main wire clamp 3, the thread rotation is converted into a lifting action of the push rod 11, so as to drive the wire clamp cable 4 to slide up and down, specifically, the stepper motor 9 can be controlled to rotate forward and reverse.

[0030] Specifically, in this embodiment, the connecting member 2 includes a mounting shell 15, the stepping motor 9 is installed in the mounting shell 15, a first connecting seat 16 is installed on the mounting shell 15, and a second connecting seat 17 is installed on the holding rod 1. The first connecting seat 16 and the second connecting seat 17 are connected via a plum blossom joint 18. After the first connecting seat 16 and the second connecting seat 17 are connected via the plum blossom joint 18, the entire mounting shell 15 can be adjusted in angle relative to the holding rod 1 and the adjusted angle can be locked, so as to facilitate angle adjustment according to the cable direction and the operator's position before sheathing the cable.

[0031] Meanwhile, a power supply control box 19 is installed on the installation shell 15 , and a power supply module is integrated in the power supply control box 19 . The power supply module is used to control the power supply of the stepping motor 9 , thereby realizing forward and reverse rotation control.

[0032] In another embodiment, the driving mechanism 5 includes a push rod motor 12 and a push rod 11 slidably mounted on the connecting member 2, the upper end of the push rod 11 is fixed on the wire clamp cable 4, the push rod of the push rod motor 12 is in contact with the push rod 11, and the micro pressure sensor 7 is installed at one end of the push rod 11 close to the push rod motor 12. The push rod motor 12 directly applies a pushing force to the push rod 11 to push the wire clamp cable 4 to slide, and the size adjustment of the clamping cavity 6 can also be achieved.

[0033] In this embodiment, the connecting member 2 includes a cylindrical connecting seat 20 which is sleeved on the holding rod 1, and the push rod motor 12 is installed in the cylindrical connecting seat 20, wherein the push rod 11 is slidably installed on the cylindrical connecting seat 20, and the push rod motor 12 is installed in the cylindrical connecting seat 20, thereby enabling the relative moving axis of the push rod of the push rod motor 12 and the sliding axis of the push rod 11 to be coaxially pushed.

[0034] Therefore, the driving mechanism 5 in the above two embodiments can be used to adjust the size of the clamping cavity 6 and can be controlled by the handheld controller 8.

[0035] Specifically, it also includes a grounding clamp 13, which is installed on the main line clamp 3. The grounding clamp 13 is used to connect the grounding wire, and the grounding clamp 13 maintains a stable conductive connection with the main line clamp 3 to ensure that the cable maintains a stable conductive connection with the grounding wire after being clamped.

[0036] Specifically, the gripping rod 1 is made of insulating material, and a rubber grip 14 is sleeved on the end of the gripping rod 1. The insulation of the gripping rod 1 improves the safety of the operator. The rubber grip 14 is sleeved on the end to further ensure insulation and also prevent slipping when gripping.

[0037] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "inner", "outer", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0039] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An intelligent wire clamp, characterized in that: It comprises a gripping rod and a connecting piece mounted on the gripping rod, the connecting piece is mounted with a main line clamp and a line clamp cable that can slide relative to the main line clamp, the connecting piece is provided with a driving mechanism for driving the line clamp cable to slide up and down, the main line clamp and the line clamp cable enclose a clamping cavity with an adjustable inner diameter; It also includes a micro pressure sensor and a handheld controller, wherein the micro pressure sensor is arranged on the top surface of the main wire clamp located in the clamping cavity, or the micro pressure sensor is arranged at the position where the driving mechanism abuts against the wire clamp cable; The handheld controller is electrically connected to the micro pressure sensor and the driving mechanism.

2. The intelligent wire clamp according to claim 1, characterized in that: The driving mechanism comprises a stepping motor and a rotating sleeve connected to the output shaft of the stepping motor. A push rod is threadedly connected to the rotating sleeve, and the push rod is rotatably connected to the wire clamp cable.

3. The intelligent wire clamp according to claim 1, characterized in that: The driving mechanism comprises a push rod motor and a push rod slidably mounted on the connecting member, the upper end of the push rod is fixed on the wire clamp cable, and the push rod of the push rod motor abuts against the push rod; The micro pressure sensor is installed at one end of the push rod close to the push rod motor.

4. The intelligent wire clamp according to any one of claims 1 to 3, characterized in that: Also included is a grounding clamp mounted to the main line clamp.

5. The intelligent wire clamp according to claim 4, characterized in that: The gripping rod is made of insulating material, and a rubber grip is sleeved on the end of the gripping rod.

6. The intelligent wire clamp according to claim 2, characterized in that: The connecting member comprises a mounting shell, the stepping motor is mounted in the mounting shell, a first connecting seat is mounted on the mounting shell, a second connecting seat is mounted on the holding rod, and the first connecting seat and the second connecting seat are connected via a plum blossom joint.

7. The intelligent wire clamp according to claim 6, characterized in that: A power supply control box is installed on the installation shell, and a power supply module is integrated in the power supply control box.

8. The intelligent wire clamp according to claim 3, characterized in that: The connecting member comprises a cylindrical connecting seat sleeved on the holding rod, and the push rod motor is installed in the cylindrical connecting seat.