Hall assembly, insulating framework, insulating framework assembly, stator and motor

By designing the bracket structure of Hall components, the installation of Hall sensors is simplified, complex installation and volume increase problems in the prior art are solved, and stable, safe and efficient installation results are achieved, and are suitable for a variety of motor models.

CN222283017UActive Publication Date: 2024-12-31GREE ELECTRIC APPLIANCE INC OF ZHUHAI +1
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Patent Information

Application Number
CN202323285206.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-01
Publication Date
2024-12-31
Estimated Expiration
2033-12-01

AI Technical Summary

Technical Problem

The Hall sensors of existing brushless DC motors have complex installation structures, which can easily lead to problems such as heat conduction, damage to the stator coil, volume increase and poor commutation accuracy.

Method used

A Hall assembly is designed, including Hall elements, contact sheets and brackets, which are installed in the mounting slot of the insulating frame through the plug-in portion of the bracket, simplifying the installation process and providing sufficient between the stator core and the insulating frame. The fixing and support avoids heat conduction and damage to the stator coil.

Benefits of technology

It realizes simple installation of Hall sensors, reduces production costs, improves installation efficiency and service life, avoids safety hazards, and is suitable for a variety of motor models, maintaining reversing accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a Hall assembly, an insulation skeleton, an insulation skeleton assembly, a stator and a motor, the Hall assembly is used for being installed on a Hall assembly installation seat of the insulation skeleton, the Hall assembly installation seat is provided with a Hall assembly installation groove, and the Hall assembly comprises a Hall element, a plurality of contact sheets and a Hall element support, the Hall element and the plurality of contact pieces are installed on the Hall element support, and the Hall element is connected with the contact pieces in a welded mode. Wherein the Hall element support comprises a supporting part and an inserting part which are connected with each other, the inserting part is inserted into the Hall assembly mounting groove, and the supporting part is located outside the Hall assembly mounting groove and abuts against one end of the Hall assembly mounting base, so that the problem that in the prior art, mounting operation of the Hall sensor of the brushless direct current motor is complex is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of motors, and in particular to a Hall component, an insulating frame, an insulating frame component, a stator and a motor. Background Art

[0002] The installation structure of the Hall sensor of the brushless DC motor in the prior art is generally to weld the Hall element to the Hall plate, and then install the Hall plate on the tooth slot of the stator core, or the stator coil, or the motor end cover.

[0003] However, the above installation structure still has the following disadvantages:

[0004] (1) The Hall plate is installed in the tooth slot of the stator core, which easily transfers heat to the Hall sensor and causes the Hall sensor to fail. This structure can only use pin-type Hall sensors. The Hall plate of the pin-type Hall sensor needs to be installed manually, the installation process is complicated, the installation efficiency is low, and it is easy to cause failures due to static electricity breakdown during installation.

[0005] (2) The Hall plate is installed on the stator coil, which is easy to cause damage to the stator coil. Not only does it have the same problem as mentioned above, but the Hall sensor must be inserted into the tooth slots of the stator core to sense the magnetic field, which leads to an increase in the volume of the Hall plate, which also increases the axial volume of the motor, affecting the commutation accuracy and increasing the production cost.

[0006] (3) The Hall plate is installed on the motor end cover, which requires a dedicated accommodation space and connection structure. This places high demands on the installation space of the motor. The large size of the Hall plate will also increase the axial volume of the motor, which ultimately makes it difficult to ensure the commutation accuracy of the motor. Utility Model Content

[0007] The main purpose of the utility model is to provide a Hall component, an insulating frame, an insulating frame component, a stator and a motor, so as to solve the problem that the installation operation of the Hall sensor of the brushless DC motor in the prior art is relatively complicated.

[0008] In order to achieve the above-mentioned purpose, according to the first aspect of the utility model, a Hall component is provided, which is used to be installed on a Hall component mounting base of an insulating frame, and a Hall component mounting groove is arranged on the Hall component mounting base, and the Hall component comprises: a Hall element, a plurality of contact pieces and a Hall element bracket, and the Hall element and the plurality of contact pieces are all mounted on the Hall element bracket, and the Hall element and each contact piece are welded and connected; wherein, the Hall element bracket comprises a supporting part and a plug-in part which are connected to each other, and the plug-in part is inserted into the Hall component mounting groove, and the supporting part is located outside the Hall component mounting groove and abuts against one end of the Hall component mounting base.

[0009] Furthermore, a Hall element mounting groove and a plurality of contact piece mounting grooves are provided in the Hall element bracket, the Hall element mounting groove is connected with each contact piece mounting groove, the Hall element is installed in the Hall element mounting groove, the plurality of contact piece mounting grooves are arranged at intervals and are plugged in and matched with the plurality of contact pieces one by one; wherein the first end of each contact piece is located outside the Hall element bracket and on the side of the support part away from the plug-in part, and the second end of each contact piece passes through the contact piece mounting groove and is inserted into the Hall element mounting groove to be welded to the Hall element.

[0010] Furthermore, each contact piece includes a first piece, a second piece and a third piece connected in sequence in a direction away from the plug-in portion, the extension direction of the first piece and the extension direction of the third piece are both parallel to the central axis of the insulating frame, and the angle between the extension direction of the second piece and the central axis of the insulating frame is an acute angle; wherein the second piece, the first end of the first piece and the first end of the third piece are all located in the contact piece mounting groove, the second end of the first piece is welded to the Hall element, and the second end of the third piece is located outside the Hall element bracket.

[0011] Furthermore, the Hall element includes a Hall body and multiple Hall wires, and the multiple Hall wires are arranged in one-to-one correspondence with the multiple contact pieces; one end of each Hall wire is connected to the Hall body, and the other end of each Hall wire is connected to the contact piece; wherein the extension direction of each Hall wire is parallel to the central axis of the insulating frame.

[0012] Furthermore, the supporting portion is a first rectangular parallelepiped structure; the plug-in portion includes a first plug-in section, a second plug-in section and a third plug-in section which are connected in sequence along a direction away from the supporting portion, the first plug-in section is a second rectangular parallelepiped structure, the second plug-in section is a trapezoidal column structure, and the third plug-in section is a third rectangular parallelepiped structure; wherein, the cross-sectional area of ​​the first plug-in section is smaller than the cross-sectional area of ​​the supporting portion and larger than the cross-sectional area of ​​the third plug-in section, the maximum cross-sectional area of ​​the second plug-in section is equal to the cross-sectional area of ​​the first plug-in section, and the minimum cross-sectional area of ​​the second plug-in section is equal to the cross-sectional area of ​​the third plug-in section.

[0013] Furthermore, the Hall element mounting groove is arranged on the third plug-in section, and the third plug-in section is also provided with an opening portion connected to the Hall element mounting groove; the Hall element mounting groove includes a main body mounting groove and a wire mounting groove located on one side of the main body mounting groove close to the contact piece mounting groove and connected to the main body mounting groove; a plurality of partition protrusions are arranged on the groove bottom surface of the wire mounting groove to divide the wire mounting groove into a plurality of wire sub-grooves; the plurality of wire sub-grooves correspond one-to-one to the plurality of Hall wires of the Hall element.

[0014] Furthermore, the separating protrusion includes a first protrusion segment and a second protrusion segment connected to each other, the first protrusion segment is located on a side of the second protrusion segment away from the main body mounting groove, and the height of the first protrusion segment is greater than the height of the second protrusion segment, so as to separate the corresponding wire slot into a first slot segment and a second slot segment located on a side of the first slot segment away from the main body mounting groove; wherein each Hall wire is welded and connected to each corresponding contact piece in the second slot segment.

[0015] Furthermore, the Hall element bracket also includes a support protrusion, which is arranged on a side of the support part away from the plug-in part and connected to the support part, a part of each contact piece mounting groove is located on the support part, and another part of each contact piece mounting groove is located on the corresponding support protrusion.

[0016] Furthermore, the Hall element bracket is injection-molded on a plurality of contact sheets; and / or the contact sheets are metal sheets, and the Hall element bracket is an insulating member.

[0017] According to the second aspect of the utility model, an insulating skeleton is provided, which comprises: an annular connecting plate; a plurality of winding teeth, which are connected to the inner wall surface of the annular connecting plate and are arranged at intervals around the central axis of the annular connecting plate; a plurality of baffles, which are connected to the plurality of winding teeth in a one-to-one correspondence, and each baffle is located at an end of the corresponding winding tooth away from the annular connecting plate; a plurality of Hall component mounting seats, each Hall component mounting seat is arranged on one of the plurality of baffles, and any two Hall component mounting seats are respectively located on different baffles; a plurality of Hall components, which are mounted on the plurality of Hall component mounting seats in a one-to-one correspondence, and each Hall component is the above-mentioned Hall component.

[0018] Furthermore, the first side of each winding tooth is flush with the first side of the annular connecting plate, and the second side of each winding tooth is higher than the second side of the annular connecting plate; the first side of each baffle is higher than the first side of the annular connecting plate, and the second side of each baffle is flush with the second side of the annular connecting plate; the first side of each Hall component mounting seat is higher than the first side of the baffle, and the second side of each Hall component mounting seat is flush with the second side of the baffle.

[0019] Furthermore, the plug-in portion of the Hall component includes a first plug-in section, a second plug-in section and a third plug-in section which are connected in sequence along a direction away from the supporting portion; a plurality of Hall component mounting seats are provided with Hall component mounting grooves, and the Hall component mounting grooves include a first groove body, a second groove body and a third groove body which are connected in sequence, the first groove body is plug-fitted with the first plug-in section, the second groove body is plug-fitted with the second plug-in section, and the third groove body is plug-fitted with the third plug-in section.

[0020] Furthermore, the insulating skeleton also includes: a plurality of terminal mounting seats, the plurality of terminal mounting seats are arranged at intervals on the annular connecting plate, the plurality of terminal mounting seats and the plurality of Hall component mounting seats are all located on the same side of the annular connecting plate; a plurality of piercing terminals, the plurality of piercing terminals are installed one-to-one on the plurality of terminal mounting seats, a portion of each piercing terminal is located in the corresponding terminal mounting seat, and another portion of each piercing terminal is located outside the corresponding terminal mounting seat.

[0021] According to a third aspect of the utility model, an insulating frame assembly is provided, comprising a first insulating frame and a second insulating frame, wherein the first insulating frame is the insulating frame mentioned above.

[0022] According to the fourth aspect of the utility model, a stator is provided, the stator includes a stator assembly, the stator assembly includes: a stator core; an insulating frame assembly, the insulating frame assembly is the above-mentioned insulating frame assembly, the first insulating frame and the second insulating frame of the insulating frame assembly are respectively arranged on opposite sides of the stator core; a stator winding, the stator winding is wound on the stator core and the insulating frame assembly.

[0023] Furthermore, the stator also includes: a front end cover and an injection molding part, the front end cover and the stator assembly are injection-molded connected through the injection molding part, and the front end cover is arranged on a side of the stator assembly close to the second insulating frame; wherein, the Hall element bracket also includes a support protrusion, the support protrusion is arranged on a side of the support part away from the plug-in part and connected to the plug-in part, one end of the support protrusion away from the support part and one end of each contact piece away from the support part both extend out of the injection molding part.

[0024] Furthermore, the stator also includes a Hall plate, which contacts the supporting protrusion. A plurality of plug-in hole groups are arranged at intervals on the Hall plate. The plurality of plug-in hole groups are arranged in a one-to-one correspondence with the plurality of Hall components. The plurality of plug-in holes of each plug-in hole group are plug-matched in a one-to-one correspondence with the plurality of contact pieces of the corresponding Hall components. An end of each contact piece of each Hall component away from the corresponding supporting portion passes through the corresponding plug-in hole and reaches the side of the Hall plate away from the injection molding portion.

[0025] Furthermore, a plurality of limiting protrusions are arranged at intervals on the injection molding part, each of which is located on the side of the Hall plate close to the central axis of the stator, and a plurality of limiting grooves are arranged on the Hall plate which are plugged and matched with the plurality of limiting protrusions in a one-to-one correspondence, and each of which is located on the side of the Hall plate away from the central axis of the stator.

[0026] Furthermore, the distance between the side of the supporting protrusion away from the supporting portion and the injection portion is H1, and the height of the limiting protrusion is H2; wherein H2>H1.

[0027] Furthermore, the diameter R1 of the circle on which the surface of the Hall assembly mounting base close to the central axis of the annular connecting plate lies is equal to the diameter R2 of the circle on which the surface of the stator tooth portion of the stator core close to the central axis of the stator core lies.

[0028] Furthermore, the diameter r of the circle on which the surface of the baffle of the first insulating frame close to the central axis of the annular connecting plate lies is smaller than the diameter R2 of the circle on which the surface of the stator tooth portion of the stator core close to the central axis of the stator core lies.

[0029] According to another aspect of the utility model, a motor is provided, comprising: a rotor, the rotor comprising a rotor shaft, a rotor core and a plurality of magnetic tiles, the rotor core being sleeved on the rotor shaft, the plurality of magnetic tiles being installed one by one in a plurality of rotor slots of the rotor core; a stator, the stator being the above-mentioned stator, the stator being sleeved outside the rotor core.

[0030] Furthermore, the length of the stator core in a direction parallel to the central axis of the rotor shaft is L1, the length of the rotor core in a direction parallel to the central axis of the rotor shaft is L2, and the length of the magnetic shoe in a direction parallel to the central axis of the rotor shaft is L3; wherein, L3>L2≥L1.

[0031] By applying the technical solution of the utility model, the Hall component of the utility model is used to be installed on a Hall component mounting base of an insulating frame, a Hall component mounting groove is provided on the Hall component mounting base, the Hall component comprises: a Hall element, a plurality of contact pieces and a Hall element bracket, the Hall element and the plurality of contact pieces are all mounted on the Hall element bracket, and the Hall element and each contact piece are welded and connected; wherein the Hall element bracket comprises a supporting portion and a plug-in portion which are connected to each other, the plug-in portion is inserted into the Hall component mounting groove, and the supporting portion is located outside the Hall component mounting groove and abuts against one end of the Hall component mounting base. In this way, the Hall component of the utility model installs the Hall element and multiple contact pieces by setting a Hall element bracket, and sets the Hall element bracket as a simple structure including a supporting part and a plug-in part. The Hall component can be installed by simply inserting the plug-in part of the Hall element bracket into the Hall component mounting groove on the Hall component mounting seat of the insulating skeleton. The operation is simple and the production cost is low. It can be produced in a modular way to improve production efficiency. It solves the problem of complicated installation operation of the Hall sensor of the brushless DC motor in the prior art, and can provide the Hall element with sufficiently safe, reliable, stable and long-life fixation and support, without causing safety hazards, increasing the length of the motor in the axial direction, and affecting the commutation accuracy of the motor. It can also be applicable to various models of motors and has good versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0033] Figure 1 A schematic structural diagram of an embodiment of a Hall assembly according to the utility model is shown;

[0034] Figure 2 Shows Figure 1 A schematic diagram of the structure of the Hall element of the Hall assembly shown;

[0035] Figure 3 Shows Figure 1 A schematic diagram of the structure of the contact piece of the Hall assembly shown;

[0036] Figure 4 Shows Figure 1 A schematic structural diagram of a Hall element bracket of a Hall assembly shown;

[0037] Figure 5 Shows Figure 4 A cross-sectional view of a Hall element bracket is shown;

[0038] Figure 6 Shows Figure 1 A cross-sectional view of the Hall assembly shown;

[0039] Figure 7 A schematic structural diagram of an embodiment of an insulating skeleton according to the utility model is shown;

[0040] Figure 8 Shows Figure 7 A half-section view of the insulating skeleton shown;

[0041] Fig. 9 Shows Figure 7 A schematic diagram of the structure of the piercing terminal on the insulating frame shown;

[0042] Fig.10 A schematic structural diagram of a stator assembly according to an embodiment of the utility model is shown;

[0043] Fig.11 Shows Fig.10 A schematic structural diagram of a stator core of a stator assembly shown;

[0044] Fig.12 Shows Fig.10 A partial cross-sectional view of the stator assembly shown;

[0045] Fig.13 A schematic structural diagram of an embodiment of a stator according to the utility model when a Hall plate and a rear end cover are not included is shown;

[0046] Fig.14 Shows Fig.13 A cross-sectional view of the stator is shown;

[0047] Fig.15 Shows Fig.13 A schematic structural diagram of a front end cover on a stator shown;

[0048] Fig.16 Shows Fig.13 A schematic diagram of the structure of the rear end cover on the stator shown;

[0049] Fig.17 Shows Fig.13 A partial enlarged view of the stator shown;

[0050] Fig.18 Shows Fig.13 The stator shown is a partial enlarged view when the Hall plate is installed;

[0051] Fig.19 Shows Fig.13 Schematic diagram of the structure of the Hall plate on the stator shown;

[0052] Fig. 20 Shows Fig.13 A partial cross-sectional view of the stator shown with the Hall plate installed;

[0053] Fig.21 A schematic structural diagram of an embodiment of a motor according to the utility model is shown;

[0054] Fig. 22 Shows Fig.21 A schematic diagram of the structure of the rotor of the motor shown;

[0055] Fig.23 Shows Fig.21 An exploded view of the motor shown;

[0056] Fig.24 Shows Fig.21 A half-section view of the motor is shown.

[0057] The above drawings include the following reference numerals:

[0058] 1. Stator core;

[0059] 2. Insulation frame; 201. First insulation frame; 202. Second insulation frame; 20. Ring connection plate; 21. Winding teeth; 22. Hall assembly mounting seat; 23. Baffle; 24. Hall assembly mounting slot; 241. First slot body; 242. Second slot body; 243. Third slot body; 25. Terminal mounting seat;

[0060] 3. Pierce the terminal; 31. Terminal body; 32. Terminal pin;

[0061] 4. Stator winding;

[0062] 5. Hall assembly; 51. Hall element; 511. Hall body; 512. Hall wire; 52. Contact piece; 521. First piece; 522. Second piece; 523. Third piece; 53. Hall element bracket; 531. Supporting part; 532. Plug-in part; 5321. First plug-in section; 5322. Second plug-in section; 5323. Third plug-in section; 533. Hall element mounting groove; 5331. Body mounting groove; 5332. Wire mounting groove; 5333. Separation protrusion; 5334. Wire dividing groove; 5335. First protrusion section; 5336. Second protrusion section; 534. Contact piece mounting groove; 535. Support protrusion; 54. First welding point;

[0063] 6. Stator assembly;

[0064] 7. front end cover; 71. front cover body; 72. shaft hole; 73. flange; 74. first bearing mounting hole;

[0065] 8. Injection molding part; 81. Parting plane; 82. Limiting protrusion; 83. Annular mounting groove;

[0066] 9. Stator;

[0067] 10. Hall plate; 100. Plug hole group; 101. Plug hole; 102. Limiting groove; 103. Second welding point;

[0068] 11. rotor; 111. rotor shaft; 112. first bearing; 113. rotor core; 114. magnetic shoe; 115. second bearing;

[0069] 12. rear end cover; 121. second bearing mounting hole; 122. rear cover body. DETAILED DESCRIPTION

[0070] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0071] like Figures 1 to 6As shown, the utility model provides a Hall component, which is used to be installed on a Hall component mounting seat 22 of an insulating frame 2, and a Hall component mounting groove 24 is provided on the Hall component mounting seat 22. The Hall component includes: a Hall element 51, a plurality of contact pieces 52 and a Hall element bracket 53. The Hall element 51 and the plurality of contact pieces 52 are all mounted on the Hall element bracket 53, and the Hall element 51 and each contact piece 52 are welded and connected; wherein the Hall element bracket 53 includes a supporting portion 531 and a plug-in portion 532 connected to each other, and the plug-in portion 532 is inserted into the Hall component mounting groove 24, and the supporting portion 531 is located outside the Hall component mounting groove 24 and abuts against one end of the Hall component mounting seat 22.

[0072] In this way, the Hall component of the present invention installs the Hall element 51 and multiple contact pieces 52 by setting a Hall element bracket 53, and sets the Hall element bracket 53 as a simple structure including a support part 531 and a plug-in part 532. The Hall component can be installed by simply inserting the plug-in part 532 of the Hall element bracket 53 into the Hall component mounting groove 24 on the Hall component mounting seat 22 of the insulating frame 2. The operation is simple and the production cost is low. It can be produced in a modular way to improve production efficiency. It solves the problem of complex installation operation of the Hall sensor of the brushless DC motor in the prior art, and can provide the Hall element with sufficiently safe, reliable, stable and long-life fixation and support, without causing safety hazards, increasing the length of the motor in the axial direction, and affecting the commutation accuracy of the motor. It can also be applicable to various models of motors and has good versatility.

[0073] like Figures 4 to 6 As shown, a Hall element mounting groove 533 and a plurality of contact piece mounting grooves 534 are provided in the Hall element bracket 53, the Hall element mounting groove 533 is connected with each contact piece mounting groove 534, the Hall element 51 is installed in the Hall element mounting groove 533, and the plurality of contact piece mounting grooves 534 are arranged at intervals and plugged in and matched with the plurality of contact pieces 52 in a one-to-one correspondence; wherein the first end of each contact piece 52 is located outside the Hall element bracket 53 and on the side of the support portion 531 away from the plug-in portion 532, and the second end of each contact piece 52 passes through the contact piece mounting groove 534 and is inserted into the Hall element mounting groove 533 to be welded to the Hall element 51.

[0074] like Figure 3As shown, each contact piece 52 includes a first piece 521, a second piece 522 and a third piece 523 which are connected in sequence along a direction away from the plug-in portion 532, the extension direction of the first piece 521 and the extension direction of the third piece 523 are both parallel to the central axis of the insulating frame 2, and the angle between the extension direction of the second piece 522 and the central axis of the insulating frame 2 is an acute angle; wherein the second piece 522, the first end of the first piece 521 and the first end of the third piece 523 are all located in the contact piece mounting groove 534, the second end of the first piece 521 is welded to the Hall element 51, and the second end of the third piece 523 is located outside the Hall element bracket 53.

[0075] Specifically, each contact sheet 52 is a “Z”-shaped metal sheet processed by a bending process.

[0076] like Figure 2 As shown, the Hall element 51 includes a Hall body 511 and multiple Hall wires 512, and the multiple Hall wires 512 are arranged one-to-one corresponding to the multiple contact pieces 52; one end of each Hall wire 512 is connected to the Hall body 511, and the other end of each Hall wire 512 is connected to the contact piece 52; wherein, the extension direction of each Hall wire 512 is parallel to the central axis of the insulating frame 2.

[0077] Specifically, the Hall element 51 of the present invention is a Hall element commonly used in the prior art.

[0078] like Figure 6 As shown, the other end of each Hall wire 512 is connected to the corresponding contact piece 52 through a first welding point 54 to conduct the connection between the Hall body 511 and each contact piece 52 .

[0079] like Figure 4 and 5 As shown, the support portion 531 is a first rectangular parallelepiped structure; the plug-in portion 532 includes a first plug-in section 5321, a second plug-in section 5322 and a third plug-in section 5323 which are sequentially connected along a direction away from the support portion 531, the first plug-in section 5321 is a second rectangular parallelepiped structure, the second plug-in section 5322 is a trapezoidal column structure, and the third plug-in section 5323 is a third rectangular parallelepiped structure; wherein, the cross-sectional area of ​​the first plug-in section 5321 is smaller than the cross-sectional area of ​​the support portion 531 and larger than the cross-sectional area of ​​the third plug-in section 5323, the maximum cross-sectional area of ​​the second plug-in section 5322 is equal to the cross-sectional area of ​​the first plug-in section 5321, and the minimum cross-sectional area of ​​the second plug-in section 5322 is equal to the cross-sectional area of ​​the third plug-in section 5323.

[0080] like Figure 4 and 5As shown, the Hall element mounting groove 533 is arranged on the third plug-in section 5323, and the third plug-in section 5323 is also provided with an opening portion connected to the Hall element mounting groove 533; the Hall element mounting groove 533 includes a main body mounting groove 5331 and a wire mounting groove 5332 located on one side of the main body mounting groove 5331 close to the contact piece mounting groove 534 and connected to the main body mounting groove 5331; a plurality of partition protrusions 5333 are arranged on the groove bottom surface of the wire mounting groove 5332 to divide the wire mounting groove 5332 into a plurality of wire sub-grooves 5334; the plurality of wire sub-grooves 5334 correspond one-to-one to the plurality of Hall wires 512 of the Hall element 51.

[0081] like Figure 4 and 5 As shown, the separating protrusion 5333 includes a first protrusion segment 5335 and a second protrusion segment 5336 connected to each other, the first protrusion segment 5335 is located on the side of the second protrusion segment 5336 away from the main body mounting groove 5331, and the height of the first protrusion segment 5335 is greater than the height of the second protrusion segment 5336, so as to separate the corresponding wire dividing groove 5334 into a first groove segment and a second groove segment located on the side of the first groove segment away from the main body mounting groove 5331; wherein each Hall wire 512 is welded and connected to each corresponding contact piece 52 in the second groove segment.

[0082] like Figure 4 and 5 As shown, the Hall element bracket 53 also includes a support protrusion 535, which is arranged on a side of the support portion 531 away from the plug-in portion 532 and connected to the support portion 531, a portion of each contact piece mounting groove 534 is located on the support portion 531, and another portion of each contact piece mounting groove 534 is located on the corresponding support protrusion 535.

[0083] Specifically, a plurality of contact sheet mounting grooves 534 are provided on one side of the support protrusion 535 away from the support portion 531; the plug-in portion 532 includes a first plug-in section 5321, a second plug-in section 5322 and a third plug-in section 5323 which are sequentially connected along a direction away from the support portion 531; a supporting plane for a second sheet body 522 for supporting each contact sheet is provided in the first plug-in section 5321 and the second plug-in section 5322; the third plug-in section 5323 includes a bottom plate and three side plates arranged around the sides of the bottom plate; the three side plates include a first side plate located on a side of the bottom plate away from the second plug-in section 5322 and connected to the bottom plate; and two second side plates located on opposite sides of the bottom plate and respectively connected to two ends of the first side plate and the bottom plate, so as to jointly enclose the body mounting groove 5331 to limit the Hall body 511 of the Hall element 51.

[0084] Optionally, the Hall element bracket 53 is injection molded on a plurality of contact sheets 52; and / or the contact sheets 52 are metal sheets, and the Hall element bracket 53 is an insulating member. The Hall element bracket 53 can be made of nylon or other materials with corresponding properties.

[0085] When producing the Hall component 5, firstly, a plurality of contact pieces 52 are placed in the injection mold of the Hall element bracket 53 so as to be integrally injection molded with the Hall element bracket 53, and then the Hall element 51 is installed on the Hall element bracket 53, and finally, the plurality of Hall wires 512 of the Hall element 51 are welded one by one with the plurality of contact pieces 52.

[0086] like Figures 7 to 9 As shown, the utility model provides an insulating skeleton 2, which includes: an annular connecting plate 20; a plurality of winding teeth 21, which are connected to the inner wall surface of the annular connecting plate 20 and are arranged at intervals around the central axis of the annular connecting plate 20; a plurality of baffles 23, which are connected to the plurality of winding teeth 21 in a one-to-one correspondence, and each baffle 23 is located at an end of the corresponding winding tooth 21 away from the annular connecting plate 20; a plurality of Hall component mounting seats 22, each Hall component mounting seat 22 is arranged on one of the plurality of baffles 23, and any two Hall component mounting seats 22 are respectively located on different baffles 23; a plurality of Hall components 5, which are installed on the plurality of Hall component mounting seats 22 in a one-to-one correspondence, and each Hall component 5 is the above-mentioned Hall component.

[0087] like Figure 7 and Figure 8 As shown, the first side of each winding tooth 21 is flush with the first side of the annular connecting plate 20, and the second side of each winding tooth 21 is higher than the second side of the annular connecting plate 20; the first side of each baffle 23 is higher than the first side of the annular connecting plate 20, and the second side of each baffle 23 is flush with the second side of the annular connecting plate 20; the first side of each Hall component mounting seat 22 is higher than the first side of the baffle 23, and the second side of each Hall component mounting seat 22 is flush with the second side of the baffle 23.

[0088] like Figure 8 As shown, the plug-in portion 532 of the Hall component 5 includes a first plug-in section 5321, a second plug-in section 5322 and a third plug-in section 5323 which are sequentially connected in a direction away from the support portion 531; a plurality of Hall component mounting seats 22 are provided with Hall component mounting grooves 24, and the Hall component mounting grooves 24 include a first groove body 241, a second groove body 242 and a third groove body 243 which are sequentially connected, the first groove body 241 is plugged in with the first plug-in section 5321, the second groove body 242 is plugged in with the second plug-in section 5322, and the third groove body 243 is plugged in with the third plug-in section 5323.

[0089] Specifically, the inclined groove wall surface of the second groove body 242 of the Hall component mounting groove 24 in the Hall component mounting seat 22 provides support for the inclined outer surface of the second plug-in section 5322, the Hall element 51 is located at the bottom of the third groove body 243, and the part of the Hall component mounting seat 22 on the side close to the central axis of the stator assembly 6 separates the Hall element 51 from the inner cavity of the stator assembly 6.

[0090] like Figure 7 , Fig. 9 and Fig.10 As shown, the insulating skeleton 2 also includes: a plurality of terminal mounting seats 25, the plurality of terminal mounting seats 25 are arranged at intervals on the annular connecting plate 20, the plurality of terminal mounting seats 25 and the plurality of Hall component mounting seats 22 are all located on the same side of the annular connecting plate 20; a plurality of piercing terminals 3, the plurality of piercing terminals 3 are installed one by one on the plurality of terminal mounting seats 25, a portion of each piercing terminal 3 is located in the corresponding terminal mounting seat 25, and another portion of each piercing terminal 3 is located outside the corresponding terminal mounting seat 25.

[0091] like Fig. 9 As shown, the piercing terminal 3 on the insulating frame 2 of the utility model is a conventional piercing terminal structure in the prior art. The piercing terminal 3 includes a terminal body 31 and a terminal pin 32 connected to each other. The terminal body 31 is installed in the terminal mounting groove of the terminal mounting seat 25, and the terminal pin 32 is located outside the terminal mounting seat 25.

[0092] like Figures 7 to 9 As shown, the utility model provides an insulating frame assembly, including a first insulating frame 201 and a second insulating frame 202, and the first insulating frame 201 is the above-mentioned insulating frame.

[0093] like Figures 10 to 20 As shown, the utility model provides a stator, which includes a stator assembly 6, and the stator assembly 6 includes: a stator core 1; an insulating frame assembly, the insulating frame assembly is the above-mentioned insulating frame assembly, and the first insulating frame 201 and the second insulating frame 202 of the insulating frame assembly are respectively arranged at the opposite ends of the stator core 1; a stator winding 4, and the stator winding 4 is wound on the stator core 1 and the insulating frame assembly.

[0094] The production process of the stator assembly 6 of the stator of the utility model includes: firstly, the first insulating frame 201 and the second insulating frame 202 of the insulating frame 2 are respectively installed on the opposite ends of the stator core 1; then the stator winding 4 is installed on the stator tooth portion of the stator core 1 covered with the winding teeth 21 of the insulating frame 2; then, a plurality of piercing terminals 3 are installed one by one on a plurality of terminal mounting seats 25 on the first insulating frame 201; finally, a plurality of Hall components 5 are installed one by one on a plurality of Hall component mounting seats 22 on the first insulating frame 201.

[0095] like Figures 13 to 16 As shown, the stator also includes: a front end cover 7 and an injection molding part 8, the front end cover 7 and the stator assembly 6 are injection-molded connected via the injection molding part 8, and the front end cover 7 is arranged on a side of the stator assembly 6 close to the second insulating frame 202; wherein, the Hall element bracket 53 also includes a support protrusion 535, the support protrusion 535 is arranged on a side of the support part 531 away from the plug-in part 532 and is connected to the plug-in part 532 to support multiple contact pieces 52, and one end of the support protrusion 535 away from the support part 531 and one end of each contact piece 52 away from the support part 531 both extend out of the injection molding part 8.

[0096] Specifically, the terminal pin 32 that pierces the terminal 3 also extends out of the injection molded portion 8 .

[0097] In this way, the stator assembly 6 is wrapped by the injection molded part 8 , so that the injection molded part 8 provides support and insulation for the stator assembly 6 .

[0098] like Fig.15 As shown, the front end cover 7 of the utility model is a conventional flanged end cover, which includes a front cover body 71 and a flange 73 arranged on the outer peripheral surface of the front cover body 71. The front cover body 71 is provided with a first bearing mounting hole 74 and an axial hole 72 that are connected.

[0099] like Fig.23 As shown, an annular mounting groove 83 is provided on the side of the injection molding part 8 of the utility model away from the front end cover 7, and the annular mounting groove 83 is used to install the rear end cover 12. The rear end cover 12 is also a conventional end cover, which includes a rear cover body 122, and a second bearing mounting hole 121 is provided on the rear cover body 122.

[0100] like Fig.18 and 19 As shown, the stator also includes a Hall plate 10, which contacts the support protrusion 535. A plurality of plug-in hole groups 100 are arranged at intervals on the Hall plate 10. The plurality of plug-in hole groups 100 are arranged one-to-one correspondingly to the plurality of Hall components 5. The plurality of plug-in holes 101 of each plug-in hole group 100 are plug-matched one-to-one with the plurality of contact pieces 52 of the corresponding Hall component 5. The end of each contact piece 52 of each Hall component 5 away from the corresponding support portion 531 passes through the corresponding plug-in hole 101 and reaches the side of the Hall plate 10 away from the injection molding portion 8.

[0101] Specifically, the Hall plate 10 is a PCB board and is a part of a partial annular plate, on which circuits are arranged according to the wiring logic of the Hall element 51 , and each plug hole 101 is welded and connected to the corresponding contact piece 52 via a second welding point 103 .

[0102] like Figures 17 to 20As shown, a plurality of limiting protrusions 82 are arranged at intervals on the injection molding part 8, and each limiting protrusion 82 is located on a side of the Hall plate 10 close to the central axis of the stator. The Hall plate 10 is provided with a plurality of limiting grooves 102 which are plugged and matched with the plurality of limiting protrusions 82 in a one-to-one correspondence.

[0103] Preferably, each limiting protrusion 82 is a frustum structure whose radius gradually decreases in a direction away from the injection molding part 8 .

[0104] like Fig.14 , Fig.17 and Fig. 20 As shown, the distance between the side of the support protrusion 535 away from the support portion 531 and the injection molding portion 8 is H1, and the height of the limiting protrusion 82 is H2; wherein, H2>H1, so that the limiting protrusion 82 provides radial limitation for the Hall plate 10, so that the Hall plate 10 does not protrude above the inner cavity of the stator 9.

[0105] like Fig.14 As shown, the side of the support portion 531 away from the plug-in portion 532 serves as a parting plane 81 during injection molding, which can provide a position for separating the upper and lower parts of the mold during the production of the stator assembly 6. The parting plane 81 is lower than the end face of the injection molding portion 8 to provide an escape position on the mold to prevent the end of the extended support protrusion 535 away from the support portion 531 and the end of the contact piece 52 away from the support portion 531 from being wrapped by the injection molding portion 8 and losing their function.

[0106] like Fig.14 As shown, the diameter R1 of the circle on which the surface of the Hall assembly mounting seat 22 on the side close to the central axis of the annular connecting plate 20 lies is equal to the diameter R2 of the circle on which the surface of the stator tooth portion of the stator core 1 on the side close to the central axis of the stator core 1 lies.

[0107] Specifically, in the stator 9, each Hall element 51 is close to the stator core 1 in the axial direction and is insulated by the bottom of the Hall component mounting seat 22, and each Hall element 51 is close to the inner cavity of the stator 9 in the radial direction and is insulated by the part of the Hall component mounting seat 22 close to the central axis of the annular connecting plate 20, and the surface of the Hall component mounting seat 22 on the side close to the central axis of the annular connecting plate 20 is not wrapped by the injection molding part 8.

[0108] like Figure 8 and Fig.11 As shown, the diameter r of the circle on which the surface of the baffle 23 of the first insulating frame 201 close to the central axis of the annular connecting plate 20 lies is smaller than the diameter R2 of the circle on which the surface of the stator tooth portion of the stator core 1 close to the central axis of the stator core 1 lies.

[0109] like Figure 21 to Figure 24As shown, the utility model provides a motor, including: a rotor 11, the rotor 11 includes a rotor shaft 111, a rotor core 113 and a plurality of magnetic tiles 114, the rotor core 113 is sleeved on the rotor shaft 111, and the plurality of magnetic tiles 114 are installed in a plurality of rotor slots of the rotor core 113 in a one-to-one correspondence; a stator 9, the stator 9 is the above-mentioned stator, and the stator 9 is sleeved outside the rotor core 113.

[0110] Specifically, the rotor 11 of the present invention is a conventional permanent magnet rotor structure.

[0111] like Fig.24 As shown, the length of the stator core 1 in the direction parallel to the central axis of the rotor shaft 111 is L1, the length of the rotor core 113 in the direction parallel to the central axis of the rotor shaft 111 is L2, and the length of the magnetic tile 114 in the direction parallel to the central axis of the rotor shaft 111 is L3; wherein, L3>L2≥L1, so that each Hall element 51 can face the magnetic tile 114, and can improve the utilization rate of materials and improve the working performance of the motor while ensuring a certain production cost.

[0112] The motor assembly process of the utility model includes: firstly, placing the rotor 11 into the inner cavity of the stator 9, then extending one end of the rotor shaft 111 through the shaft hole 72 to the outside of the front end cover 7, and installing the first bearing 112 on the rotor shaft 111 in the first bearing mounting hole 74 of the front end cover 7, and then installing the rear end cover 12 on the stator 9 so that the second bearing 115 at the other end of the rotor shaft 111 is installed in the second bearing mounting hole 121 of the rear end cover 12.

[0113] In the motor of the present invention, the Hall element 51 is entirely located inside the insulating frame 2 and is stably and reliably installed. The insulating frame 2 separates the heat-generating stator winding 4 and the stator core 1. The height position of each Hall element 51 is directly opposite to the magnetic tile 114, and can accurately sense the position change of the magnetic tile 114 and feed back to the Hall plate 10.

[0114] From the above description, it can be seen that the above embodiments of the utility model achieve the following technical effects:

[0115] The Hall component of the utility model is used to be installed on the Hall component mounting seat 22 of the insulating frame 2. The Hall component mounting seat 22 is provided with a Hall component mounting groove 24. The Hall component includes: a Hall element 51, a plurality of contact pieces 52 and a Hall element bracket 53. The Hall element 51 and the plurality of contact pieces 52 are all installed on the Hall element bracket 53. The Hall element 51 and each contact piece 52 are welded and connected. The Hall element bracket 53 includes a supporting portion 531 and a plug-in portion 532 connected to each other. The plug-in portion 532 is inserted into the Hall component mounting groove 24. The supporting portion 531 is located outside the Hall component mounting groove 24 and abuts against one end of the Hall component mounting seat 22. In this way, the Hall component of the present invention installs the Hall element 51 and multiple contact pieces 52 by setting a Hall element bracket 53, and sets the Hall element bracket 53 as a simple structure including a support part 531 and a plug-in part 532. The Hall component can be installed by simply inserting the plug-in part 532 of the Hall element bracket 53 into the Hall component mounting groove 24 on the Hall component mounting seat 22 of the insulating frame 2. The operation is simple and the production cost is low. It can be produced in a modular way to improve production efficiency. It solves the problem of complex installation operation of the Hall sensor of the brushless DC motor in the prior art, and can provide the Hall element with sufficiently safe, reliable, stable and long-life fixation and support, without causing safety hazards, increasing the length of the motor in the axial direction, and affecting the commutation accuracy of the motor. It can also be applicable to various models of motors and has good versatility.

[0116] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0117] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so that once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0118] In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0119] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0120] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.

[0121] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A Hall element, characterized in that: The Hall component is used to be mounted on a Hall component mounting seat (22) of an insulating frame (2), and a Hall component mounting groove (24) is provided on the Hall component mounting seat (22). The Hall component comprises: A Hall element (51), a plurality of contact pieces (52) and a Hall element bracket (53), wherein the Hall element (51) and the plurality of contact pieces (52) are both mounted on the Hall element bracket (53), and the Hall element (51) and each of the contact pieces (52) are connected by welding; The Hall element bracket (53) comprises a supporting portion (531) and a plug-in portion (532) connected to each other, the plug-in portion (532) is inserted into the Hall component mounting groove (24), and the supporting portion (531) is located outside the Hall component mounting groove (24) and abuts against one end of the Hall component mounting seat (22).

2. The Hall assembly according to claim 1, characterized in that: The Hall element bracket (53) is provided with a Hall element mounting groove (533) and a plurality of contact piece mounting grooves (534); the Hall element mounting groove (533) is connected to each of the contact piece mounting grooves (534); the Hall element (51) is mounted in the Hall element mounting groove (533); the plurality of contact piece mounting grooves (534) are arranged at intervals and are plugged in and matched with the plurality of contact pieces (52) in a one-to-one correspondence; The first end of each of the contact pieces (52) is located outside the Hall element bracket (53) and on a side of the support portion (531) away from the plug-in portion (532), and the second end of each of the contact pieces (52) passes through the contact piece mounting groove (534) and is inserted into the Hall element mounting groove (533) to be welded to the Hall element (51).

3. The Hall assembly according to claim 2, characterized in that: Each of the contact sheets (52) comprises a first sheet (521), a second sheet (522) and a third sheet (523) which are sequentially connected in a direction away from the plug-in portion (532); the extension direction of the first sheet (521) and the extension direction of the third sheet (523) are both parallel to the central axis of the insulating frame (2); and the angle between the extension direction of the second sheet (522) and the central axis of the insulating frame (2) is an acute angle; The second sheet (522), the first end of the first sheet (521) and the first end of the third sheet (523) are all located in the contact sheet mounting groove (534), the second end of the first sheet (521) is welded to the Hall element (51), and the second end of the third sheet (523) is located outside the Hall element bracket (53).

4. The Hall assembly according to claim 2, characterized in that: The Hall element (51) comprises a Hall body (511) and a plurality of Hall wires (512), wherein the plurality of Hall wires (512) are arranged in one-to-one correspondence with the plurality of contact pieces (52); one end of each of the Hall wires (512) is connected to the Hall body (511), and the other end of each of the Hall wires (512) is connected to the contact piece (52); wherein the extension direction of each of the Hall wires (512) is parallel to the central axis of the insulating frame (2).

5. The Hall assembly according to claim 4, characterized in that: The support portion (531) is a first rectangular parallelepiped structure; The plug-in portion (532) comprises a first plug-in section (5321), a second plug-in section (5322) and a third plug-in section (5323) which are sequentially connected in a direction away from the support portion (531); the first plug-in section (5321) is a second rectangular parallelepiped structure, the second plug-in section (5322) is a trapezoidal column structure, and the third plug-in section (5323) is a third rectangular parallelepiped structure; Among them, the cross-sectional area of ​​the first plug-in section (5321) is smaller than the cross-sectional area of ​​the support portion (531) and larger than the cross-sectional area of ​​the third plug-in section (5323), the maximum cross-sectional area of ​​the second plug-in section (5322) is equal to the cross-sectional area of ​​the first plug-in section (5321), and the minimum cross-sectional area of ​​the second plug-in section (5322) is equal to the cross-sectional area of ​​the third plug-in section (5323).

6. The Hall assembly according to claim 5, characterized in that: The Hall element installation groove (533) is arranged on the third plug-in section (5323), and the third plug-in section (5323) is also provided with an opening portion communicating with the Hall element installation groove (533); The Hall element mounting groove (533) comprises a body mounting groove (5331) and a wire mounting groove (5332) located on one side of the body mounting groove (5331) close to the contact piece mounting groove (534) and connected to the body mounting groove (5331); A plurality of partition protrusions (5333) are provided on the bottom surface of the wire installation groove (5332) to divide the wire installation groove (5332) into a plurality of wire partition grooves (5334); the plurality of wire partition grooves (5334) correspond one-to-one to the plurality of Hall wires (512) of the Hall element (51).

7. The Hall assembly according to claim 6, characterized in that: The separation protrusion (5333) includes a first protrusion section (5335) and a second protrusion section (5336) connected to each other, wherein the first protrusion section (5335) is located on a side of the second protrusion section (5336) away from the main body mounting groove (5331), and the height of the first protrusion section (5335) is greater than the height of the second protrusion section (5336) so as to separate the corresponding wire dividing groove (5334) into a first groove section and a second groove section located on a side of the first groove section away from the main body mounting groove (5331); wherein each of the Hall wires (512) is welded and connected to each of the corresponding contact sheets (52) in the second groove section.

8. The Hall assembly according to claim 2, characterized in that: The Hall element bracket (53) also includes a supporting protrusion (535), which is arranged on a side of the supporting portion (531) away from the plug-in portion (532) and connected to the supporting portion (531), a portion of each of the contact piece mounting grooves (534) is located on the supporting portion (531), and another portion of each of the contact piece mounting grooves (534) is located on the corresponding supporting protrusion (535).

9. The Hall assembly according to claim 1, characterized in that: The Hall element bracket (53) is injection molded on the plurality of contact sheets (52); and / or The contact piece (52) is a metal sheet, and the Hall element bracket (53) is an insulating piece.

10. An insulating frame, characterized in that: The insulating framework comprises: An annular connecting plate (20); A plurality of winding teeth (21), the plurality of winding teeth (21) being connected to the inner wall surface of the annular connecting plate (20) and being arranged at intervals around the central axis of the annular connecting plate (20); a plurality of baffles (23), the plurality of baffles (23) being connected to the plurality of winding teeth (21) in a one-to-one correspondence, and each of the baffles (23) being located at an end of the corresponding winding tooth (21) away from the annular connecting plate (20); a plurality of Hall component mounting seats (22), each of the Hall component mounting seats (22) being arranged on one of the plurality of baffles (23), and any two of the Hall component mounting seats (22) being respectively located on different baffles (23); A plurality of Hall components (5), wherein the plurality of Hall components (5) are mounted on the plurality of Hall component mounting seats (22) in a one-to-one correspondence, and each of the Hall components (5) is a Hall component according to any one of claims 1 to 9.

11. The insulating frame according to claim 10, characterized in that: The first side of each winding tooth (21) is flush with the first side of the annular connecting plate (20), and the second side of each winding tooth (21) is higher than the second side of the annular connecting plate (20); The first side of each baffle (23) is higher than the first side of the annular connecting plate (20), and the second side of each baffle (23) is flush with the second side of the annular connecting plate (20); The first side of each Hall component mounting seat (22) is higher than the first side of the baffle (23), and the second side of each Hall component mounting seat (22) is flush with the second side of the baffle (23).

12. The insulating frame according to claim 10, characterized in that: The plug-in portion (532) of the Hall component (5) comprises a first plug-in section (5321), a second plug-in section (5322) and a third plug-in section (5323) which are sequentially connected in a direction away from the support portion (531); a Hall component mounting groove (24) is provided on the plurality of Hall component mounting seats (22), and the Hall component mounting groove (24) comprises a first groove body (241), a second groove body (242) and a third groove body (243) which are sequentially connected, the first groove body (241) is plug-fitted with the first plug-in section (5321), the second groove body (242) is plug-fitted with the second plug-in section (5322), and the third groove body (243) is plug-fitted with the third plug-in section (5323).

13. The insulating frame according to claim 10, characterized in that: The insulating framework also includes: a plurality of terminal mounting seats (25), the plurality of terminal mounting seats (25) being arranged at intervals on the annular connecting plate (20), the plurality of terminal mounting seats (25) and the plurality of Hall component mounting seats (22) being located on the same side of the annular connecting plate (20); A plurality of piercing terminals (3), wherein the plurality of piercing terminals (3) are mounted one by one on the plurality of terminal mounting seats (25), a portion of each of the piercing terminals (3) is located inside the corresponding terminal mounting seat (25), and another portion of each of the piercing terminals (3) is located outside the corresponding terminal mounting seat (25).

14. An insulating skeleton assembly, characterized in that: It comprises a first insulating frame (201) and a second insulating frame (202), wherein the first insulating frame (201) is the insulating frame according to any one of claims 10 to 13.

15. A stator, characterized in that: The stator comprises a stator assembly (6), wherein the stator assembly (6) comprises: Stator core (1); An insulating frame assembly, wherein the insulating frame assembly is the insulating frame assembly according to claim 14, wherein the first insulating frame (201) and the second insulating frame (202) of the insulating frame assembly are respectively arranged on opposite sides of the stator core (1); A stator winding (4), wherein the stator winding (4) is wound on the stator core (1) and the insulating skeleton component.

16. The stator according to claim 15, characterized in that The stator also includes: A front end cover (7) and an injection molding portion (8), wherein the front end cover (7) and the stator assembly (6) are injection-molded together via the injection molding portion (8), and the front end cover (7) is arranged on a side of the stator assembly (6) close to the second insulating frame (202); The Hall element bracket (53) further comprises a supporting protrusion (535), wherein the supporting protrusion (535) is arranged on a side of the supporting portion (531) away from the plug-in portion (532) and is connected to the plug-in portion (532) to support the plurality of contact pieces (52), and one end of the supporting protrusion (535) away from the supporting portion (531) and one end of each of the contact pieces (52) away from the supporting portion (531) both extend out of the injection molding portion (8).

17. The stator according to claim 16, characterized in that The stator further comprises a Hall plate (10), wherein the Hall plate (10) contacts the supporting protrusion (535), and a plurality of plug hole groups (100) are arranged at intervals on the Hall plate (10), and the plurality of plug hole groups (100) are arranged in a one-to-one correspondence with the plurality of Hall components (5), and the plurality of plug holes (101) of each of the plug hole groups (100) are plugged and matched with the plurality of contact pieces (52) of the corresponding Hall component (5) in a one-to-one correspondence, and an end of each contact piece (52) of each of the Hall components (5) away from the corresponding supporting portion (531) passes through the corresponding plug hole (101) and reaches a side of the Hall plate (10) away from the injection molding portion (8).

18. The stator according to claim 17, characterized in that The injection molding part (8) is provided with a plurality of limit protrusions (82) at intervals, each of the limit protrusions (82) is located on a side of the Hall plate (10) close to the central axis of the stator, and the Hall plate (10) is provided with a plurality of limit grooves (102) which are plugged and matched with the plurality of limit protrusions (82) in a one-to-one correspondence.

19. The stator according to claim 18, characterized in that The distance between the side of the support protrusion (535) away from the support portion (531) and the injection molding portion (8) is H1, and the height of the limiting protrusion (82) is H2; wherein H2>H1.

20. The stator according to claim 15, characterized in that The diameter R1 of the circle on which the surface of the Hall assembly mounting seat (22) on one side close to the central axis of the annular connecting plate (20) lies is equal to the diameter R2 of the circle on which the surface of the stator tooth portion of the stator core (1) on one side close to the central axis of the stator core (1) lies.

21. The stator according to claim 15, characterized in that The diameter r of the circle on which the surface of the baffle (23) of the first insulating skeleton (201) on the side close to the central axis of the annular connecting plate (20) lies is smaller than the diameter R2 of the circle on which the surface of the stator tooth portion of the stator core (1) on the side close to the central axis of the stator core (1) lies.

22. A motor, characterized in that: include: A rotor (11), the rotor (11) comprising a rotor shaft (111), a rotor core (113) and a plurality of magnetic tiles (114), the rotor core (113) being sleeved on the rotor shaft (111), and the plurality of magnetic tiles (114) being mounted in a one-to-one correspondence in a plurality of rotor slots of the rotor core (113); A stator (9), wherein the stator (9) is the stator according to any one of claims 15 to 21, and the stator (9) is sleeved outside the rotor core (113).

23. The electric machine according to claim 22, characterized in that The length of the stator core (1) in a direction parallel to the central axis of the rotor shaft (111) is L1, the length of the rotor core (113) in a direction parallel to the central axis of the rotor shaft (111) is L2, and the length of the magnetic tile (114) in a direction parallel to the central axis of the rotor shaft (111) is L3; wherein L3>L2≥L1.