Mounting clamp and photovoltaic system

By designing an installation fixture with adjustable clamping ports, using the coordination of transmission and locking parts, the problem of difficulty in adjusting the fixture position in the prior art is solved, and efficient fixed connection and installation efficiency of color steel tiles are achieved.

CN222283124UActive Publication Date: 2024-12-31TRINA SOLAR CO LTD
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Patent Information

Application Number
CN202420490830.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2024-12-31
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

During the installation of photovoltaic modules, the position of the existing fixtures is inconvenient, resulting in low installation efficiency. The tight bolts need to be relaxed to adjust the fixture position, which increases the bracket installation time.

Method used

A mounting fixture including a support seat, a transmission, a locking member and a clamp are designed. The locking member is moved by the rotation of the transmission, and the clamping member is rotated to adjust the clamping port size to realize the fixed connection to the color steel tiles. , avoiding drilling holes in the roof and locking the transmission after fixing the fixture position during installation to improve efficiency.

Benefits of technology

It realizes efficient clamping of color steel tiles without nuts, simplifies the installation process, improves installation efficiency, and avoids roof damage.

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Abstract

The utility model relates to an installation clamp and a photovoltaic system, the installation clamp comprises a supporting seat, a transmission member, a locking member and two clamping members, and the supporting seat comprises a fixed plate and a connecting plate which are arranged at an angle; the transmission part is rotatably connected to the fixed plate; the locking piece is in transmission connection with the transmission piece; the two clamping pieces are rotatably connected to the connecting plate and distributed on the two opposite sides of the locking piece, and a clamping opening is defined between the two clamping pieces; wherein the clamping pieces are rotationally connected with the locking piece in an abutting mode, when the transmission piece rotates relative to the fixing plate, the locking piece can move in the axis direction of the transmission piece, and the two clamping pieces rotate under the acting force of the locking piece so as to adjust the opening size of the clamping opening. Thus, in the whole installation process, the clamping piece can clamp the color steel tile only by rotating the transmission piece, a nut does not need to be installed, in the installation process, the installation clamp can be fixed to the color steel tile before the transmission piece is locked, the transmission piece is locked after the position is determined, and the installation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component installation, in particular to a mounting fixture and a photovoltaic system. Background Art

[0002] In the photovoltaic industry, photovoltaic brackets are an important component, which are mainly used to support and fix photovoltaic modules to improve power generation efficiency. At present, with the annual increase in the installed capacity of industrial and commercial distributed photovoltaics, the color steel tile roofs in industrial and commercial distributed photovoltaics have become a hot spot for installation. Special clamps are required to install photovoltaic modules on color steel tile roofs. The color steel tile photovoltaic bracket clamps are determined according to the shape of the color steel tile crests. Different crest shapes will use different clamping methods.

[0003] In the related art, during the installation process, the fixture needs to be installed first, and then the bracket is installed on the fixture. Due to the accuracy of the fixture installation, there is often a problem of adjusting the position of the fixture during the installation process. At this time, the tightened bolts need to be loosened, which increases the installation time of the bracket and reduces the installation efficiency. Utility Model Content

[0004] Based on this, it is necessary to provide a mounting fixture and a photovoltaic module to address the technical problem that the mounting fixture in the prior art is not easy to adjust the position during the installation process, resulting in low installation efficiency.

[0005] A mounting fixture, comprising:

[0006] A support seat, comprising a fixing plate and a connecting plate arranged at an angle;

[0007] A transmission member rotatably connected to the fixing plate;

[0008] A locking member, in transmission connection with the transmission member;

[0009] Two clamping members are rotatably connected to the connecting plate and are distributed on opposite sides of the locking member, and a clamping opening is defined between the two clamping members;

[0010] Wherein, each of the clamping members is rotatably abutted against the locking member, and when the transmission member rotates relative to the fixed plate, the locking member can move along the axial direction of the transmission member, and the two clamping members rotate under the action of the locking member to adjust the opening size of the clamping port.

[0011] In one embodiment, the locking member is constructed as a square structure, and limiting protrusions are provided on the edges of the opposite sides of the locking member;

[0012] The clamping member comprises a connecting portion and a clamping portion which are connected to each other. The connecting portion is constructed as a square structure. A limiting groove is arranged on the connecting portion. The limiting groove is matched with the limiting protrusion in a concave-convex manner. The clamping portion can rotate around the limiting protrusion.

[0013] In one of the embodiments, the groove side surface of the limiting groove facing the transmission member is constructed as an inclined surface, and the groove width of the limiting groove gradually increases from the groove bottom to the groove mouth.

[0014] In one embodiment, the limiting protrusion is constructed in a semi-cylindrical structure;

[0015] The inclined surface of the limiting groove is tangent to the semi-cylindrical surface of the limiting protrusion.

[0016] In one embodiment, the mounting fixture further comprises:

[0017] The rotating shaft is fixedly connected to the connecting plate, and the clamping portion is rotatably connected to the rotating shaft.

[0018] In one of the embodiments, the transmission member is threadedly connected to the fixing plate;

[0019] The locking member is threadedly connected to the transmission member.

[0020] In one of the embodiments, the clamping surface of the end of the clamping portion facing away from the connecting portion is constructed as a concave-convex structure.

[0021] In one of the embodiments, a clamping groove is configured on the clamping portion, and the shape of the clamping groove matches the structure of the mounting shoe.

[0022] In one of the embodiments, the fixing plate is further provided with a mounting hole, and the mounting hole is configured as a strip-shaped hole;

[0023] And / or, the fixing plate is provided with a connecting hole for connecting with the transmission member, the connecting hole is provided with a countersunk hole, the countersunk hole is communicated with the connecting hole, and the countersunk hole is used to accommodate the end of the transmission member.

[0024] A photovoltaic system comprises the above-mentioned mounting fixture, and further comprises photovoltaic components and purlins, wherein the photovoltaic components are mounted on the purlins, the mounting fixture is connected to the purlins, and the mounting fixture is used to clamp color steel tiles.

[0025] Beneficial effects of the utility model:

[0026] The utility model provides a mounting fixture, wherein a support seat is used to support a transmission member and a locking member. The fixing plate is used to be fixedly connected to the purlin connected to the photovoltaic module to achieve a fixed connection between the photovoltaic module and the color steel tile; the connecting plate is used to connect the clamping member. The transmission member is rotatably connected to the fixing plate, and the locking member is transmission-connected to the transmission member, so that when the transmission member rotates relative to the fixing plate, the locking member moves along the axial direction of the transmission member. The two clamping members are rotatably connected to the connecting plate and are rotationally abutted with the locking member, so that when the locking member moves relative to the fixing plate, the clamping member can be driven to rotate, so that the opening size of the clamping opening formed by the two clamping members can be adjusted, and then the color steel tile is clamped through the clamping opening of the clamping member to achieve the connection between the purlin and the color steel tile. The fixed connection between the purlin and the color steel tile is achieved by the above-mentioned bite clamping method, and there is no need to drill holes on the color steel tile roof, and the color steel tile roof will not be damaged. Moreover, during the entire installation process, you only need to rotate the transmission part to achieve the clamping of the color steel tile by the clamping part, and there is no need to install nuts. During installation, the installation fixture can be fixed on the color steel tile before locking the transmission part. After determining the position, the transmission part can be locked, which improves the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] FIG1 is a schematic diagram of the three-dimensional structure of a mounting fixture provided by an embodiment of the present utility model;

[0028] FIG2 is a schematic diagram of the three-dimensional structure of the installation fixture provided by one embodiment of the utility model from another perspective;

[0029] FIG3 is a schematic diagram of the three-dimensional structure of the installation fixture provided by an embodiment of the utility model from a bottom-up perspective;

[0030] FIG4 is a front view of a mounting fixture provided by an embodiment of the present utility model;

[0031] FIG5 is a schematic diagram of the three-dimensional structure of the installation fixture provided by an embodiment of the utility model when the clamping member is not installed;

[0032] FIG6 is a schematic diagram of the three-dimensional structure of the support seat in the installation fixture provided by one embodiment of the utility model after the rotating shaft is installed;

[0033] FIG7 is a schematic diagram of the three-dimensional structure of a mounting seat in a mounting fixture provided by an embodiment of the utility model;

[0034] FIG8 is a front view of a clamping member in a mounting fixture provided by an embodiment of the utility model;

[0035] FIG9 is a schematic diagram of the three-dimensional structure of a clamping member in a mounting fixture provided by an embodiment of the present utility model;

[0036] FIG. 10 is a schematic diagram of the three-dimensional structure of a locking member in a mounting fixture provided in an embodiment of the present utility model.

[0037] Reference numerals:

[0038] Support seat 100; fixing plate 110; mounting hole 111; connecting hole 112; countersunk hole 113; connecting plate 120; transmission member 200; locking member 300; limiting protrusion 310; clamping member 400; connecting portion 410; limiting groove 411; clamping portion 420; clamping groove 421; rotating shaft 500. DETAILED DESCRIPTION

[0039] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

[0040] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0042] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0044] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0045] 1 to 10 , an embodiment of the utility model provides a mounting fixture, which includes a support seat 100, a transmission member 200, a locking member 300 and two clamping members 400. The support seat 100 includes a fixing plate 110 and a connecting plate 120 which are arranged at an angle; the transmission member 200 is rotatably connected to the fixing plate 110; the locking member 300 is transmission-connected to the transmission member 200; the two clamping members 400 are rotatably connected to the connecting plate 120 and are distributed on opposite sides of the locking member 300, and a clamping opening is defined between the two clamping members 400; wherein each clamping member 400 is rotationally abutted against the locking member 300, and when the transmission member 200 rotates relative to the fixing plate 110, the locking member 300 can move along the axial direction of the transmission member 200, and the two clamping members 400 rotate under the action of the locking member 300 to adjust the opening size of the clamping opening.

[0046] The technical solution provides a mounting fixture, wherein the support seat 100 is used to support the transmission member 200 and the locking member 300. The fixing plate 110 is used to be fixedly connected to the purlin connected to the photovoltaic module to achieve the fixed connection between the photovoltaic module and the color steel tile; the connecting plate 120 is used to connect the clamping member 400. The transmission member 200 is rotatably connected to the fixing plate 110, and the locking member 300 is transmission-connected to the transmission member 200, so that when the transmission member 200 rotates relative to the fixing plate 110, the locking member 300 moves along the axial direction of the transmission member 200. The two clamping members 400 are rotatably connected to the connecting plate 120 and are rotationally abutted with the locking member 300, so that when the locking member 300 moves relative to the fixing plate 110, the clamping member 400 can be driven to rotate, so that the opening size of the clamping opening formed by the two clamping members 400 can be adjusted, and then the color steel tile is clamped through the clamping opening of the clamping member 400 to achieve the connection between the purlin and the color steel tile. The purlins and the color steel tiles are fixedly connected by the above-mentioned bite clamping method, and there is no need to drill holes on the color steel tile roof, which will not damage the color steel tile roof. In addition, during the entire installation process, only the transmission member 200 needs to be rotated to achieve the clamping of the color steel tile by the clamping member 400, and no nut needs to be installed. During installation, the installation fixture can be fixed on the color steel tile before locking the transmission member 200, and the transmission member 200 can be locked after the position is determined, thereby improving the installation efficiency.

[0047] It is understandable that the angle between the fixed plate 110 and the connecting plate 120 can be an obtuse angle or a right angle, preferably, the angle between the two is a right angle. In this embodiment, the transmission member 200 is a rod-shaped structure. When the transmission member 200 rotates relative to the fixed plate 110 so that the locking member 300 moves toward the fixed plate 110, the two clamping members 400 move toward each other under the force of the locking member 300, thereby making the opening of the clamping port smaller, and then the color steel tile is clamped by the two clamping members 400.

[0048] As shown in Figures 2 to 5 and Figures 9 and 10, in one embodiment, the locking member 300 is constructed as a square structure, and limiting protrusions 310 are provided on the edges of the opposite sides of the locking member 300; the clamping member 400 includes a connecting portion 410 and a clamping portion 420 that are interconnected, the connecting portion 410 is constructed as a square structure, and a limiting groove 411 is provided on the connecting portion 410, the limiting groove 411 is matched with the limiting protrusion 310, and the clamping portion 420 can rotate around the limiting protrusion 310.

[0049] By setting the locking member 300 to a square structure and setting the connecting portion 410 of the clamping member 400 to a square structure, the mutual limitation between the clamping member 400 and the locking member 300 is achieved through the concave-convex cooperation between the limiting groove 411 and the limiting protrusion 310. Under the limiting action of the clamping member 400, when the transmission member 200 rotates relative to the fixed member, the locking member 300 can only move along the axis of the transmission member 200, but cannot rotate around the axis of the transmission member 200. And through the concave-convex cooperation between the limiting groove 411 and the limiting protrusion 310, when the locking member 300 moves along the axis direction of the transmission member 200, the clamping member 400 rotates around the limiting protrusion 310 under the action of the locking member 300, thereby achieving the adjustment of the opening size of the clamping opening of the clamping member 400.

[0050] As shown in FIG. 4 , FIG. 8 and FIG. 10 , in one embodiment, the groove side of the limiting groove 411 facing the transmission member 200 is configured as an inclined surface, and the groove width of the limiting groove 411 gradually increases from the groove bottom to the groove opening. Further, the limiting groove 411 is configured as a trapezoidal groove. The limiting protrusion 310 is configured as a semi-cylindrical structure; the inclined surface of the limiting groove 411 is tangent to the semi-cylindrical surface of the limiting protrusion 310. By configuring the limiting protrusion 310 of the locking member 300 as a semi-cylindrical structure, configuring the limiting groove 411 of the clamping member 400 as a trapezoidal groove, and configuring the semi-cylindrical limiting protrusion 310 to be tangent to the groove bottom and inclined surface of the trapezoidal groove, when the locking member 300 moves upward under the drive of the transmission member 200, the clamping member 400 rotates around the cylindrical protrusion, and the tangent point position changes with the rotation, so that the biting process of the clamping member 400 and the color steel tile is not significantly hindered. Furthermore, since the limiting protrusion 310 of the locking member 300 is tangent to the groove bottom and the side surface of the trapezoidal groove, the clamping member 400 has better self-locking property when engaging with the color steel tile.

[0051] As shown in FIGS. 4 to 6 , in one embodiment, the installation fixture further includes a rotating shaft 500, which is fixedly connected to the connecting plate 120, and the clamping portion 420 is rotatably connected to the rotating shaft 500. By fixing the rotating shaft 500 to the connecting plate 120, the clamping portion 420 of the clamping member 400 is rotatably connected to the rotating shaft 500, so that the clamping member 400 can rotate relative to the support seat 100, so that when the locking member 300 moves with the transmission member 200, the clamping member 400 is driven to rotate by the locking member 300, so as to adjust the opening size of the clamping port, and then clamp the color steel tile by the clamping member 400. Of course, in other embodiments, the rotating shaft 500 can be fixedly connected to the clamping member 400, and the rotating shaft 500 can be rotatably connected to the connecting plate 120.

[0052] In one embodiment, the transmission member 200 is threadedly connected to the fixed plate 110; the locking member 300 is threadedly connected to the transmission member 200. With such a configuration, when a tangential force is applied to the transmission member 200, the transmission member 200 can rotate relative to the fixed plate 110, and under the combined effect of the transmission force of the transmission member 200 and the limiting effect of the clamping member 400, the transmission locking member 300 moves along the axial direction of the transmission member 200 and drives the clamping member 400 to rotate, thereby clamping the color steel tile. With such a configuration, the clamp can be clamped by using a transmission member 200 with a thread, and during the installation process, it is only necessary to tighten the transmission member 200, and there is no need to install a nut during the installation process, thereby improving the installation efficiency.

[0053] As shown in FIG. 7 , in one embodiment, the clamping surface of the clamping portion 420 at one end away from the connecting portion 410 is constructed as a concave-convex structure. By providing a concave-convex structure on the clamping surface to increase the friction between the clamping surface and the contact surface of the color steel tile, the reliability of clamping is improved. Furthermore, a clamping groove 421 is configured on the clamping portion 420, and the shape of the clamping groove 421 matches the structure of the mounting tile. By setting the shape of the clamping groove 421 on the clamping portion 420 to match the outer contour of the wave crest of the mounting tile, that is, the color steel tile, the tightness of the clamping member 400 clamping the color steel tile can be improved.

[0054] As shown in FIG. 7 , in one embodiment, the fixing plate 110 is further provided with a mounting hole 111, which is configured as a strip hole. The fixing plate 110 is provided with a connection hole 112 for connecting with the transmission member 200, and the connection hole 112 is provided with a countersunk hole 113, which is connected with the connection hole 112, and the countersunk hole 113 is used to accommodate the end of the transmission member 200. By providing a strip hole on the fixing plate 110, the fixing plate 110 is connected to the purlin by bolts, and the mounting hole 111 is provided as a strip hole, so as to adjust the position of the bolt during installation, thereby improving the installation efficiency. In this embodiment, the connection hole 112 is a threaded hole to achieve threaded transmission connection with the transmission member 200. The countersunk hole 113 is provided on the connection hole 112 so that the end of the transmission member 200 is not exposed on the top surface of the fixing plate 110, thereby preventing the transmission member 200 from interfering with the purlin.

[0055] An embodiment of the utility model further provides a photovoltaic system, which includes the above-mentioned mounting fixture, and the photovoltaic system also includes photovoltaic components and purlins. The photovoltaic components are installed on the purlins, and the mounting fixture is connected to the purlins. The mounting fixture is used to clamp the color steel tiles.

[0056] The photovoltaic system provided in this embodiment adopts the above-mentioned installation fixture, and realizes the fixed connection between the purlin and the color steel tile by the above-mentioned bite clamping method, without drilling holes on the color steel tile roof, and will not damage the color steel tile roof. Moreover, during the entire installation process, it is only necessary to rotate the transmission member 200 to realize the clamping of the color steel tile by the clamping member 400, and there is no need to install nuts. Moreover, during installation, the installation fixture can be fixed on the color steel tile before locking the transmission member 200, and the transmission member 200 can be locked after the position is determined, thereby improving the installation efficiency. The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0057] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A mounting fixture, characterized in that: The mounting fixture comprises: A support seat, comprising a fixing plate and a connecting plate arranged at an angle; A transmission member rotatably connected to the fixing plate; A locking member, in transmission connection with the transmission member; Two clamping members are rotatably connected to the connecting plate and are distributed on opposite sides of the locking member, and a clamping opening is defined between the two clamping members; Wherein, each of the clamping members is rotatably abutted against the locking member, and when the transmission member rotates relative to the fixed plate, the locking member can move along the axial direction of the transmission member, and the two clamping members rotate under the action of the locking member to adjust the opening size of the clamping port.

2. The mounting fixture according to claim 1, characterized in that: The locking piece is constructed as a square structure, and the edges of the two opposite sides of the locking piece are provided with limiting protrusions; The clamping member comprises a connecting portion and a clamping portion which are connected to each other. The connecting portion is constructed as a square structure. A limiting groove is arranged on the connecting portion. The limiting groove is matched with the limiting protrusion in a concave-convex manner. The clamping portion can rotate around the limiting protrusion.

3. The mounting fixture according to claim 2, characterized in that: The groove side surface of the limiting groove facing the transmission member is constructed as an inclined surface, and the groove width of the limiting groove gradually increases from the groove bottom to the groove opening.

4. The mounting fixture according to claim 3, characterized in that: The limiting protrusion is constructed into a semi-cylindrical structure; The inclined surface of the limiting groove is tangent to the semi-cylindrical surface of the limiting protrusion.

5. The mounting fixture according to claim 2, characterized in that: The mounting fixture further comprises: The rotating shaft is fixedly connected to the connecting plate, and the clamping portion is rotatably connected to the rotating shaft.

6. The mounting fixture according to claim 1, characterized in that: The transmission member is threadedly connected to the fixing plate; The locking member is threadedly connected to the transmission member.

7. The mounting fixture according to claim 2, characterized in that: The clamping surface of one end of the clamping portion away from the connecting portion is configured as a concave-convex structure.

8. The mounting fixture according to claim 2, characterized in that: The clamping portion is provided with a clamping groove, the shape of which matches the structure of the mounting shoe.

9. The mounting fixture according to any one of claims 1 to 8, characterized in that: The fixing plate is also provided with a mounting hole, and the mounting hole is configured as a strip-shaped hole; And / or, the fixing plate is provided with a connecting hole for connecting with the transmission member, the connecting hole is provided with a countersunk hole, the countersunk hole is communicated with the connecting hole, and the countersunk hole is used to accommodate the end of the transmission member.

10. A photovoltaic system, characterized in that: The photovoltaic system includes the mounting fixture as described in any one of claims 1-9, and the photovoltaic system also includes photovoltaic components and purlins, the photovoltaic components are installed on the purlins, the mounting fixture is connected to the purlins, and the mounting fixture is used to clamp color steel tiles.