Industrial area-array camera convenient to install

By designing an easy-to-install industrial surface array camera, fast installation and gap filling are achieved using clamping blocks and filling airbags, and adjusting the camera angle through the angle fixing mechanism, the problems of cumbersome installation and easy equipment damage in the existing technology are solved, and the problems of Installation flexibility and security.

CN222283363UActive Publication Date: 2024-12-31TURING SMART VISION (SHENZHEN) TECH CO LTD
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Patent Information

Application Number
CN202421057720.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-31
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

During installation, existing industrial surface array cameras cannot be adapted in multiple faces due to the surface state of industrial profiles, and the installation steps are cumbersome, and the fixed connection is easy to cause damage to the equipment during shaking and impact.

Method used

An industrial surface array camera including mounting base, rotary mount, guide block, clamping block, return spring and caulking mechanism is designed to achieve rapid installation and gap filling through clamping blocks and filling air bags, and through angles Fixing mechanism adjusts and fixes the camera angle.

Benefits of technology

The flexibility and safety of the surface array camera is realized in any surface installation, and the filling airbag provides buffering when shaking, simplifying installation steps and improving the stability and safety of the equipment.

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    Figure CN222283363U_ABST
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Abstract

The utility model relates to the field of visual monitoring, in particular to an industrial area-array camera convenient to install. The utility model provides an industrial area-array camera convenient to install. An industrial area-array camera convenient to mount comprises a mounting base, a mounting seat, an area-array camera, a guide block, a clamping block, a first reset spring, a gap filling mechanism and the like. During installation, clamping installation is carried out by pulling the clamping blocks, more convenience and labor saving are achieved, operation steps are optimized, the pressing air bag is squeezed after installation is completed, therefore, gaps in industrial profiles can be filled with the filling air bag, the effect of further reinforcing and stabilizing is achieved, and the service life of the industrial profiles is prolonged. In this way, the area-array camera can be installed on any face of the industrial profile, the installation flexibility is improved, meanwhile, the soft structure filled with the air bag can effectively buffer the shaking of the area-array camera, and the use safety of the area-array camera is improved.
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Description

Technical Field

[0001] The utility model relates to the field of visual monitoring, in particular to an industrial array camera which is easy to install. Background Art

[0002] An area array camera is a high-performance image acquisition device used in industrial vision applications. It uses an area array sensor to capture images, typically an arrangement of one or more rows of pixels, and can capture images continuously at high speed. During use, the area array camera is generally installed on industrial profiles to achieve visual monitoring. Conventional installation methods require the use of bolts for fixed installation. Due to the surface condition of the industrial profile, multi-faceted adaptation is not possible. Installation also requires drilling holes, installing bolts and other steps, which is relatively cumbersome. In addition, due to the fixed connection, the area array camera is easily damaged when subjected to shaking and impact.

[0003] Therefore, in order to solve the above problems, an industrial area array camera which is easy to install is developed. Utility Model Content

[0004] In order to overcome the shortcomings that the existing devices are limited by the surface state of industrial profiles and are therefore unable to be adapted to multiple surfaces, and that the installation requires steps such as drilling holes and installing bolts, which is rather cumbersome, and that the area array camera is easily damaged when subjected to shaking and impact due to the fixed connection, the utility model provides an industrial area array camera that is easy to install.

[0005] The technical solution of the utility model is as follows: an industrial area array camera that is easy to install, comprising a mounting base, a mounting seat rotatably arranged on the left portion of the mounting base, an area array camera connected to the lower portion of the mounting seat, two guide blocks connected to the upper side of the right portion of the mounting base, a clamping block for clamping and installing an industrial profile being slidably arranged on the guide block, two first return springs being connected between the clamping block and the guide block, and a caulking mechanism for filling and clamping gaps in the industrial profile being provided on the clamping block.

[0006] Optionally, the caulking mechanism includes a mounting block, the mounting block is connected to the right side of the upper part of the clamping block, a pressing airbag is connected to the mounting block, a pressure relief valve is slidingly arranged on the top of the pressing airbag, a filling airbag is connected to the left side of the lower part of the clamping block, and the right side of the filling airbag is connected to the pressing airbag through a pipe.

[0007] Optionally, an angle fixing mechanism is also included, which includes a connecting block, the connecting block is connected to the front side of the left part of the mounting base, a clamping tooth is slidably arranged on the connecting block, a second return spring is connected between the clamping tooth and the connecting block, the front and rear sides of the mounting seat and the mounting base are both through-type connection structures, the front side of the mounting seat is connected to a connecting gear, and the connecting gear is meshed with the clamping tooth.

[0008] Optionally, heat dissipation fins are installed on the mounting base.

[0009] Optionally, the pressing airbag is an elliptical structure.

[0010] Optionally, a power assist block is provided on the left side of the clamping tooth.

[0011] By adopting the above technical solution, the beneficial effects of the utility model are:

[0012] 1. The utility model is installed by pulling the clamping block, which is more convenient and labor-saving, and optimizes the operation steps. After the installation is completed, the airbag is squeezed and pressed so that the filling airbag can fill the gap on the industrial profile, thereby further reinforcing and stabilizing the effect. This method enables the area array camera to be installed on any side of the industrial profile, thereby improving the installation flexibility. At the same time, the soft structure of the filling airbag can effectively buffer the area array camera when it is shaken, thereby improving the safety of the area array camera.

[0013] 2. After the installation of the utility model is completed, the angle of the area array camera needs to be adjusted according to the monitoring requirements. At this time, the clamping tooth needs to be pulled to the left, so that the second return spring is compressed, and then the mounting base is rotated to reach the position for adjusting the angle of the area array camera. Since the area array camera itself has a certain weight, the clamping tooth needs to be loosened after the adjustment is completed. Under the action of the second return spring, the clamping tooth slides to the right to engage and lock the connecting gear, so that the mounting base cannot continue to rotate, thereby achieving the effect of fixing the monitoring angle. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0015] Figure 2 It is a schematic diagram of the planar structure of the caulking mechanism of the utility model.

[0016] Figure 3 It is a three-dimensional structural schematic diagram of the angle fixing mechanism of the utility model.

[0017] Explanation of the reference numerals: 1: mounting base, 2: mounting seat, 201: heat dissipation fins, 3: area array camera, 4: guide block, 5: clamping block, 6: first return spring, 7: caulking mechanism, 71: mounting block, 72: pressing airbag, 73: pressure relief valve, 74: filling airbag, 8: angle fixing mechanism, 81: connecting block, 82: clamping teeth, 83: second return spring, 84: connecting gear. DETAILED DESCRIPTION

[0018] The embodiments of the present invention will be described below with reference to the accompanying drawings.

[0019] Example 1

[0020] An industrial area array camera that is easy to install, such as Figure 1 -

[0021] Figure 3 As shown, it includes a mounting base 1, a mounting base 2 is rotatably arranged on the left part of the mounting base 1, a heat dissipation fin 201 is installed on the mounting base 2, a planar array camera 3 is connected to the lower part of the mounting base 2, two guide blocks 4 are connected to the upper right side of the mounting base 1, a clamping block 5 for clamping and installing the industrial profile is slidably arranged on the guide block 4, two first return springs 6 are connected between the clamping block 5 and the guide block 4, and a caulking mechanism 7 for filling and clamping the gap of the industrial profile is provided on the clamping block 5.

[0022] like Figure 1 and Figure 2 As shown, the caulking mechanism 7 includes a mounting block 71, the mounting block 71 is connected to the upper right side of the clamping block 5, a pressing airbag 72 is connected to the mounting block 71, the pressing airbag 72 is an elliptical structure, a pressure relief valve 73 is slidably arranged on the top of the pressing airbag 72, a filling airbag 74 is connected to the lower left side of the clamping block 5, and the right side of the filling airbag 74 is connected to the pressing airbag 72 through a pipe.

[0023] It should be noted that the area array camera 3 is a high-performance image acquisition device for industrial vision applications. It uses an area array sensor to capture images, which is usually an arrangement of one or more rows of pixels and can capture images continuously at high speed. During use, the area array camera 3 is generally installed on an industrial profile to achieve visual monitoring. When installing this device, unlike the existing area array camera 3 installation, first pull the clamping block 5 to the right so that the first reset spring 6 is stretched, then place the mounting base 1 on the mounting position of the industrial profile, so that the mounting position of the industrial profile is between the clamping block 5 and the mounting base 1, and then release the clamping block 5, which will be in the first reset spring. Under the action of the spring 6, it slides to the left and resets, thereby clamping the industrial profile. Furthermore, in order to improve the stability of the installation, the airbag 72 can be squeezed and pressed to allow the air flow to enter the filling airbag 74 through the pipe, thereby causing the filling airbag 74 to expand and fill the gap on the industrial profile, thereby further reinforcing the stability. At the same time, the soft structure of the filling airbag 74 can effectively buffer when the area array camera 3 is shaken, thereby improving the safety of the area array camera 3. After use, if the area array camera 3 needs to be disassembled, press the pressure relief valve 73 downward to deflate the filling airbag 74, and then pull the clamping block 5 to the right to separate the device from the industrial profile.

[0024] Example 2

[0025] On the basis of Example 1, Figure 1 -

[0026] Figure 3 As shown, it also includes an angle fixing mechanism 8, which includes a connecting block 81. The connecting block 81 is connected to the front left side of the mounting base 1. A clamping tooth 82 is slidably arranged on the connecting block 81. The clamping tooth 82 has an assisting block on the left side. A second return spring 83 is connected between the clamping tooth 82 and the connecting block 81. The front and rear sides of the mounting base 2 are both through-type connection structures with the mounting base 1. The front side of the mounting base 2 is connected to a connecting gear 84, which meshes with the clamping tooth 82.

[0027] It should be noted that after the installation is completed, the angle of the area array camera 3 needs to be adjusted according to the monitoring requirements. At this time, the clamping tooth 82 needs to be pulled to the left, so that the second return spring 83 is compressed, and then the mounting base 2 is rotated to reach the position for adjusting the angle of the area array camera 3. Since the area array camera 3 itself has a certain weight, the clamping tooth 82 needs to be loosened after the adjustment is completed. Under the action of the second return spring 83, the clamping tooth 82 slides to the right to engage and lock the connecting gear 84, so that the mounting base 2 cannot continue to rotate, thereby achieving the effect of fixing the monitoring angle.

[0028] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. An industrial area array camera that is easy to install, characterized by: The invention comprises a mounting base (1), a mounting base (2) being rotatably arranged on the left side of the mounting base (1), a planar array camera (3) being connected to the lower part of the mounting base (2), two guide blocks (4) being connected to the upper right side of the mounting base (1), a clamping block (5) for clamping and mounting industrial profiles being slidably arranged on the guide blocks (4), two first return springs (6) being connected between the clamping block (5) and the guide blocks (4), and a caulking mechanism (7) for filling and clamping the gaps of the industrial profiles being arranged on the clamping block (5).

2. The industrial area array camera that is easy to install according to claim 1, characterized in that: The caulking mechanism (7) comprises a mounting block (71), the mounting block (71) is connected to the right side of the upper part of the clamping block (5), a pressing airbag (72) is connected to the mounting block (71), a pressure relief valve (73) is slidably arranged on the top of the pressing airbag (72), a filling airbag (74) is connected to the left side of the lower part of the clamping block (5), and the right side of the filling airbag (74) is connected to the pressing airbag (72) through a pipeline.

3. The industrial area array camera that is easy to install according to claim 2, characterized in that: It also includes an angle fixing mechanism (8), the angle fixing mechanism (8) including a connecting block (81), the connecting block (81) is connected to the left front side of the mounting base (1), a clamping tooth (82) is slidably arranged on the connecting block (81), a second return spring (83) is connected between the clamping tooth (82) and the connecting block (81), the front and rear sides of the mounting base (2) are both through-type connection structures with the mounting base (1), the front side of the mounting base (2) is connected to a connecting gear (84), and the connecting gear (84) is meshed with the clamping tooth (82).

4. The industrial area array camera that is easy to install according to claim 1, characterized in that: The mounting seat (2) is provided with heat dissipation fins (201).

5. The industrial area array camera that is easy to install according to claim 2, characterized in that: The pressing airbag (72) is an elliptical structure.

6. The industrial area array camera that is easy to install according to claim 3, characterized in that: The left side of the clamping tooth (82) is provided with a booster block.