Chemical reactor

The chemical reactor addresses adhesion and contamination issues by integrating a stirring mechanism, scraper, and stability features, enhancing cleaning and control while maintaining stability and reducing heat loss.

CN222287283UActive Publication Date: 2025-01-03CHINA CONSTR EIGHTH ENG BUREAU TECH CONSTR CO LTD
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Patent Information

Application Number
CN202323590410.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-01-03
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

Existing chemical reactors face issues with processed raw materials adhering to the inner wall, making cleaning difficult and leading to contamination of subsequent batches.

Method used

A chemical reactor design incorporating a main mechanism with a stirring motor, rotating shaft, and stirring rod for mixing, a scraper for cleaning, and an observation window for visibility, along with an auxiliary mechanism for pressure control and a fixing mechanism for stability, including a thermometer and thermal insulation.

Benefits of technology

Enhances cleaning performance, usability, and controllability while maintaining stability and reducing heat loss, thereby improving the overall efficiency and service life of the reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical processing, and discloses a chemical reactor which comprises a main body mechanism, an auxiliary mechanism and a fixing mechanism, the auxiliary mechanism is located at the right end of the main body mechanism, the fixing mechanism is located at the lower end of the main body mechanism, and the main body mechanism comprises a chemical reactor body, a stirring motor, a rotating shaft and a stirring rod. The stirring motor is fixedly mounted in the middle of the upper end of the chemical reactor body, and the rotating shaft is fixedly mounted at the lower end of the stirring motor; according to the chemical reactor, through installation of the main body mechanism, a stirring motor provides power, a rotating shaft seal drives a stirring rod to rotate, the stirring rod drives a stirring rod, the stirring rod fully stirs and mixes raw materials, usability is improved, scraping plates scrape off the raw materials attached to the wall of the inner cavity, cleaning performance is improved, stirring fan blades accelerate outflow of products, and the chemical reactor is more convenient to use. And the interior condition can be conveniently observed through the material inlet and the observation window, so that the cleanability of the chemical reactor is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical processing, in particular to a chemical reactor. Background Art

[0002] The chemical reactor itself is a device that realizes the reaction process. It is widely used in chemical industry, oil refining, metallurgy and other fields. The reactor is used to realize liquid single-phase reaction process and liquid-liquid, gas-liquid, liquid-solid, gas-liquid-solid and other multiphase reaction processes. The application of reactors began in ancient times. The kiln for making pottery is a primitive reactor. The reactors in modern industry are of various forms. For example: blast furnaces and converters in the metallurgical industry; fermentation tanks in bioengineering and various burners are all different forms of reactors.

[0003] The existing patent document with publication number CN217016606U discloses a chemical reactor, comprising a reactor, a stabilizing mechanism being arranged on the surface of the reactor, a supporting pile being arranged on the bottom of the stabilizing mechanism, the stabilizing mechanism comprising a stabilizing shell, an inner wall of the stabilizing shell being fixedly connected with a No. 1 ring cylinder, an inner wall of the stabilizing shell and an inner cavity of the No. 1 ring cylinder being fixedly connected with a stabilizing spring, and an inner wall of the No. 1 ring cylinder being movably connected with a No. 2 ring cylinder. The utility model achieves a shock absorbing effect by adopting the cooperation of a stabilizing spring, an elastic paddle and an elastic pad, and solves the problem that during the use of the reactor, when the motor is working, different degrees of vibration will be generated, and long-term vibration will easily lead to loosening of key components inside the reactor, thereby directly affecting the service life of the reactor, thereby achieving the effect of extending the service life.

[0004] The existing patent document with publication number CN217016606U discloses a chemical reactor in which the processed raw materials adhere to the inner wall, which is inconvenient to clean, and the residual raw materials cause the raw materials to be processed next time to be contaminated. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The utility model aims to provide a chemical reactor to solve the problem in the background art that the processed raw materials adhere to the inner wall, making it difficult to clean, and the residual raw materials cause the raw materials for the next processing to be contaminated.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chemical reactor, comprising a main mechanism, an auxiliary mechanism and a fixing mechanism, wherein the auxiliary mechanism is located at the right end of the main mechanism, the fixing mechanism is located at the lower end of the main mechanism, the main mechanism comprises a chemical reactor body, a stirring motor, a rotating shaft, and a stirring rod, wherein the stirring motor is fixedly mounted at the middle of the upper end of the chemical reactor body, the rotating shaft is fixedly mounted at the lower end of the stirring motor, and the stirring rod is fixedly mounted at the lower end of the rotating shaft;

[0009] The main body structure also includes a stirring rod, a scraper, a stirring blade, a feed port, an observation window and a discharge port. The stirring rod is fixedly installed at the middle of the left end of the stirring rod, the scraper is fixedly installed at the left end of the stirring rod, the stirring blade is fixedly installed at the lower end of the stirring rod, the feed port is fixedly installed at the left end of the stirring motor, the observation window is fixedly installed at the middle of the front end of the chemical reactor body, and the discharge port is fixedly installed at the middle of the lower end of the chemical reactor body. The stirring rod fully stirs and mixes the raw materials, thereby improving the usability. The scraper scrapes off the raw materials attached to the inner cavity wall, thereby improving the cleaning performance. The stirring blade accelerates the outflow of the product, thereby improving the usability. The feed port is for the inlet of raw materials, and the observation window facilitates the observation of the internal situation, thereby improving the observability.

[0010] Preferably, the auxiliary mechanism includes an exhaust pipe, an exhaust valve, a connecting rod, a rotating seat, a control box, a display screen, a speed control button, a temperature control button, a start button and a discharge button. The exhaust pipe is fixedly installed on the right end of the stirring motor, and the exhaust valve is fixedly installed on the outer end of the right end of the exhaust pipe. The exhaust pipe discharges the internal pressure, thereby improving the usability, and the exhaust valve controls the exhaust of the exhaust pipe, thereby improving the controllability.

[0011] Preferably, the connecting rod is fixedly mounted on the right end of the chemical reactor body, the rotating seat is movably mounted on the lower end of the connecting rod, the control box is fixedly mounted on the lower end of the rotating seat, and the display screen is fixedly mounted on the upper end of the front end of the control box. The rotating seat fixes the control box, which improves the controllability. The control box is convenient for users to control and improves the convenience of control. The display screen displays data information, which improves usability.

[0012] Preferably, the speed regulation button is fixedly mounted on the right end of the lower end of the display screen, the temperature control button is fixedly mounted on the left end of the speed regulation button, the start button is fixedly mounted on the upper end of the left end of the temperature control button, and the discharge button is fixedly mounted on the lower end of the start button. The speed regulation button controls the speed of the stirring motor to improve controllability, the temperature control button can adjust the temperature of the heater to improve controllability, the start button controls the power supply of the device to improve usability, and the discharge button controls the electric push rod to open the discharge port to improve usability.

[0013] Preferably, the fixing mechanism includes a fixed leg, an anti-slip pad, an electric push rod, a push rod, a movable plate, a fixed groove, an inner cavity, a thermometer, a heater and an insulation layer. The fixed leg is fixedly installed at the lower end of the left end of the chemical reactor body. The fixed leg fixes the chemical reactor body, thereby improving the operating stability of the chemical reactor body.

[0014] Preferably, the anti-skid pad is fixedly installed on the lower end of the fixed leg, the electric push rod is fixedly installed on the left end of the fixed leg, and the pushing rod is fixedly installed on the left end of the electric push rod. The anti-skid pad enhances friction, prevents the chemical reactor body from moving, and improves usability. The electric push rod pushes the pushing rod to move, which improves usability. The pushing rod fixes the movable plate, which improves fixation.

[0015] Preferably, the movable plate is fixedly installed on the left end of the push rod, the fixed groove is fixedly set at the inner end of the discharge port, and the inner cavity is fixedly set at the inner end of the chemical reactor body. The movable plate controls the outflow of the conversion product, thereby improving usability, and the fixed groove places the movable plate, thereby improving usability.

[0016] Preferably, the thermometer is fixedly mounted on the right end of the upper end of the inner cavity, the heater is fixedly mounted on the left end of the inner cavity, and the thermal insulation layer is fixedly mounted on the left end of the heater. The thermometer detects the temperature of the inner cavity, thereby improving the detectability. The heater controls the heating temperature of the inner cavity, thereby improving the usability. The thermal insulation layer reduces the heat loss, thereby improving the thermal insulation.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The chemical reactor realizes the installation of the main mechanism, so that the stirring motor provides power, the rotary shaft seal drives the stirring rod to rotate, the stirring rod drives the stirring rod, the stirring rod fully stirs and mixes the raw materials, and improves the usability. The scraper scrapes off the raw materials attached to the inner cavity wall, and improves the cleaning performance. The stirring blade accelerates the outflow of the product, and improves the usability. The feed port is for the raw material inlet, and the observation window facilitates the observation of the internal situation, and improves the cleaning performance of the chemical reactor;

[0019] 2. The chemical reactor, through the installation of auxiliary mechanisms, realizes the exhaust pipe to discharge the internal pressure, thus improving the usability; the exhaust valve controls the exhaust of the exhaust pipe; the rotating seat fixes the control box, thus improving the controllability; the control box is convenient for users to control, thus improving the control convenience; the display screen displays data information; the speed regulating button controls the speed of the stirring motor, thus improving the controllability; the temperature control button can adjust the temperature of the heater, thus improving the controllability; the start button controls the power supply of the device, thus improving the usability; the discharging button controls the electric push rod to open the discharging port, thus improving the usability of the chemical reactor;

[0020] 3. The chemical reactor, through the installation of the fixing mechanism, realizes that the fixed legs fix the chemical reactor body, thereby improving the operating stability of the chemical reactor body; the anti-skid pad enhances the friction force, prevents the chemical reactor body from moving, thereby improving the usability; the electric push rod pushes the push rod to move, thereby improving the usability; the push rod fixes the movable plate, thereby improving the fixation; the movable plate controls the outflow of the conversion product, thereby improving the usability; the movable plate is placed in the fixed groove; the thermometer detects the temperature of the inner cavity, thereby improving the detectability; the heater controls the heating temperature of the inner cavity, thereby improving the usability; the thermal insulation layer reduces the heat loss, thereby improving the stability of the chemical reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the main structure of the utility model;

[0024] Figure 4 This is a schematic diagram of the auxiliary mechanism structure of the utility model;

[0025] Figure 5 It is a partial enlarged structural schematic diagram of the fixing mechanism of the utility model;

[0026] Figure 6 It is a partial enlarged structural schematic diagram of the main mechanism of the utility model.

[0027] In the figure: 1. Main mechanism; 101. Chemical reactor body; 102. Stirring motor; 103. Rotating shaft; 104. Stirring rod; 105. Stirring bar; 106. Scraper; 107. Stirring fan blade; 108. Feed inlet; 109. Observation window; 110. Discharge outlet; 2. Auxiliary mechanism; 201. Exhaust pipe; 202. Exhaust valve; 203. Connecting rod; 204. Rotating seat; 205. Control box; 206. Display screen; 207. Speed ​​control button; 208. Temperature control button; 209. Start button; 210. Discharge button; 3. Fixing mechanism; 301. Fixed leg; 302. Anti-skid pad; 303. Electric push rod; 304. Push rod; 305. Movable plate; 306. Fixed groove; 307. Inner cavity; 308. Thermometer; 309. Heater; 310. Insulation layer. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-Figure 6 The utility model provides a technical solution: a chemical reactor, comprising a main mechanism 1, an auxiliary mechanism 2 and a fixing mechanism 3, the auxiliary mechanism 2 is located at the right end of the main mechanism 1, the fixing mechanism 3 is located at the lower end of the main mechanism 1, the main mechanism 1 comprises a chemical reactor body 101, a stirring motor 102, a rotating shaft 103, and a stirring rod 104, the stirring motor 102 is fixedly installed at the middle of the upper end of the chemical reactor body 101, the rotating shaft 103 is fixedly installed at the lower end of the stirring motor 102, and the stirring rod 104 is fixedly installed at the lower end of the rotating shaft 103; the main mechanism Structure 1 also includes a stirring rod 105, a scraper 106, a stirring blade 107, a feed port 108, an observation window 109 and a discharge port 110. The stirring rod 105 is fixedly installed at the middle of the left end of the stirring rod 104, the scraper 106 is fixedly installed at the left end of the stirring rod 105, the stirring blade 107 is fixedly installed at the lower end of the stirring rod 104, the feed port 108 is fixedly installed at the left end of the stirring motor 102, the observation window 109 is fixedly installed at the middle of the front end of the chemical reactor body 101, and the discharge port 110 is fixedly installed at the middle of the lower end of the chemical reactor body 101.

[0030] The auxiliary mechanism 2 includes an exhaust pipe 201, an exhaust valve 202, a connecting rod 203, a rotating seat 204, a control box 205, a display screen 206, a speed control button 207, a temperature control button 208, a start button 209 and a discharge button 210. The exhaust pipe 201 is fixedly mounted on the right end of the stirring motor 102, the exhaust valve 202 is fixedly mounted on the outer end of the right end of the exhaust pipe 201, the connecting rod 203 is fixedly mounted on the right end of the chemical reactor body 101, the rotating seat 204 is movably mounted on the lower end of the connecting rod 203, the control box 205 is fixedly mounted on the lower end of the rotating seat 204, the display screen 206 is fixedly mounted on the upper end of the front end of the control box 205, the speed control button 207 is fixedly mounted on the right end of the lower end of the display screen 206, the temperature control button 208 is fixedly mounted on the speed control button 209, and the temperature control button 209 is fixedly mounted on the upper end of the control box 205. The left end of the speed button 207, the start button 209 is fixedly installed on the upper end of the left end of the temperature control button 208, the discharge button 210 is fixedly installed at the lower end of the start button 209, the exhaust pipe 201 discharges the internal pressure, which improves the usability, the exhaust valve 202 controls the exhaust of the exhaust pipe 201, the rotating seat 204 fixes the control box 205, which improves the controllability, the control box 205 is convenient for the user to control, and improves the control convenience, the display screen 206 displays data information, the speed adjustment button 207 controls the speed of the stirring motor 102, which improves the controllability, the temperature control button 208 can adjust the temperature of the heater 309, which improves the controllability, the start button 209 controls the power supply of the device, which improves the usability, and the discharge button 210 controls the electric push rod 303 to open the discharge port 110.

[0031] The fixing mechanism 3 includes a fixed leg 301, an anti-skid pad 302, an electric push rod 303, a pushing rod 304, a movable plate 305, a fixed groove 306, an inner cavity 307, a thermometer 308, a heater 309 and a thermal insulation layer 310. The fixed leg 301 is fixedly mounted on the lower end of the left end of the chemical reactor body 101, the anti-skid pad 302 is fixedly mounted on the lower end of the fixed leg 301, the electric push rod 303 is fixedly mounted on the left end of the fixed leg 301, the pushing rod 304 is fixedly mounted on the left end of the electric push rod 303, the movable plate 305 is fixedly mounted on the left end of the pushing rod 304, the fixed groove 306 is fixedly set at the inner end of the discharge port 110, the inner cavity 307 is fixedly set at the inner end of the chemical reactor body 101, and the thermometer 308 is fixedly mounted on the right end of the upper end of the inner cavity 307. The heater 309 is fixedly installed at the left end of the inner cavity 307, the insulation layer 310 is fixedly installed at the left end of the heater 309, the fixed leg 301 fixes the chemical reactor body 101, thereby improving the operating stability of the chemical reactor body 101, the anti-skid pad 302 enhances the friction force, prevents the chemical reactor body 101 from moving, and improves the usability, the electric push rod 303 pushes the push rod 304 to move, thereby improving the usability, the push rod 304 fixes the movable plate 305, thereby improving the fixation, the movable plate 305 controls the outflow of the conversion product, thereby improving the usability, the fixed groove 306 places the movable plate 305, the thermometer 308 detects the temperature of the inner cavity 307, thereby improving the detectability, the heater 309 controls the heating temperature of the inner cavity 307, thereby improving the usability, and the insulation layer 310 reduces the loss of heat.

[0032] Working principle: When in use, the raw materials are fed into the inner cavity 307 of the chemical reactor body 101 through the feed port 108, the fixed legs 301 fix the chemical reactor body 101, thereby improving the running stability of the chemical reactor body 101, the anti-skid pads 302 enhance the friction force, and prevent the chemical reactor body 101 from moving, the start button 209 in front of the control box 205 is pressed, the stirring motor 102 drives the rotating shaft 103 to rotate, the rotating shaft 103 drives the stirring rod 105 on the stirring rod 104, the stirring rod 105 stirs and mixes the raw materials fully, the stirring rod 105 drives the scraper 106 to rotate in the inner cavity 307 to prevent the raw materials from adhering to the inner cavity 307, and the connecting rod 203 makes The rotating seat 204 can drive the control box 205 to rotate in a certain direction, the observation window 109 is convenient for observing the internal situation, the speed adjustment button 207 controls the rotation speed of the stirring motor 102, the temperature control button 208 controls the temperature of the heater 309, the thermometer 308 displays the temperature in the inner cavity 307, the exhaust valve 202 controls the exhaust pipe 201 to discharge the internal pressure, and the display screen 206 displays data information. When the processing is completed, press the discharge button 210, and the electric push rod 303 drives the movable plate 305 connected to the push rod 304 to move to the right out of the fixed groove 306, and the converted product flows out quickly through the discharge port 110 through the stirring fan blades 107, and the insulation layer 310 reduces the loss of heat.

[0033] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A chemical reactor, comprising a main mechanism (1), an auxiliary mechanism (2) and a fixing mechanism (3), characterized in that: The auxiliary mechanism (2) is located at the right end of the main mechanism (1), and the fixing mechanism (3) is located at the lower end of the main mechanism (1). The main mechanism (1) comprises a chemical reactor body (101), a stirring motor (102), a rotating shaft (103), and a stirring rod (104). The stirring motor (102) is fixedly mounted at the middle of the upper end of the chemical reactor body (101), the rotating shaft (103) is fixedly mounted at the lower end of the stirring motor (102), and the stirring rod (104) is fixedly mounted at the lower end of the rotating shaft (103); The main body mechanism (1) further comprises a stirring rod (105), a scraper (106), a stirring blade (107), a feed port (108), an observation window (109) and a discharge port (110); the stirring rod (105) is fixedly mounted at the middle of the left end of the stirring rod (104); the scraper (106) is fixedly mounted at the left end of the stirring rod (105); the stirring blade (107) is fixedly mounted at the lower end of the stirring rod (104); the feed port (108) is fixedly mounted at the left end of the stirring motor (102); the observation window (109) is fixedly mounted at the middle of the front end of the chemical reactor body (101); and the discharge port (110) is fixedly mounted at the middle of the lower end of the chemical reactor body (101).

2. A chemical reactor according to claim 1, characterized in that: The auxiliary mechanism (2) comprises an exhaust pipe (201), an exhaust valve (202), a connecting rod (203), a rotating seat (204), a control box (205), a display screen (206), a speed adjustment button (207), a temperature control button (208), a start button (209) and a discharge button (210); the exhaust pipe (201) is fixedly mounted on the right end of the stirring motor (102); and the exhaust valve (202) is fixedly mounted on the outer end of the right end of the exhaust pipe (201).

3. A chemical reactor according to claim 2, characterized in that: The connecting rod (203) is fixedly mounted on the right end of the chemical reactor body (101), the rotating seat (204) is movably mounted on the lower end of the connecting rod (203), the control box (205) is fixedly mounted on the lower end of the rotating seat (204), and the display screen (206) is fixedly mounted on the upper end of the front end of the control box (205).

4. A chemical reactor according to claim 3, characterized in that: The speed regulating button (207) is fixedly mounted on the right end of the lower end of the display screen (206), the temperature controlling button (208) is fixedly mounted on the left end of the speed regulating button (207), the start button (209) is fixedly mounted on the upper end of the left end of the temperature controlling button (208), and the discharging button (210) is fixedly mounted on the lower end of the start button (209).

5. A chemical reactor according to claim 4, characterized in that: The fixing mechanism (3) comprises a fixing leg (301), an anti-slip pad (302), an electric push rod (303), a push rod (304), a movable plate (305), a fixing groove (306), an inner cavity (307), a thermometer (308), a heater (309) and a thermal insulation layer (310), and the fixing leg (301) is fixedly mounted at the lower end of the left end of the chemical reactor body (101).

6. A chemical reactor according to claim 5, characterized in that: The anti-slip pad (302) is fixedly mounted on the lower end of the fixed leg (301), the electric push rod (303) is fixedly mounted on the left end of the fixed leg (301), and the push rod (304) is fixedly mounted on the left end of the electric push rod (303).

7. A chemical reactor according to claim 6, characterized in that: The movable plate (305) is fixedly mounted on the left end of the push rod (304), the fixing groove (306) is fixedly arranged at the inner end of the discharge port (110), and the inner cavity (307) is fixedly arranged at the inner end of the chemical reactor body (101).

8. A chemical reactor according to claim 7, characterized in that: The thermometer (308) is fixedly mounted at the right end of the upper end of the inner cavity (307), the heater (309) is fixedly mounted at the left end of the inner cavity (307), and the thermal insulation layer (310) is fixedly mounted at the left end of the heater (309).

Citation Information

Patent Citations

  • Chemical reactor

    CN217016606U