Automatic round wire discharging correcting machine
By designing a circular wire automatic discharge correction machine, the driving mechanism, vertical calibration mechanism and horizontal calibration mechanism are used to correct the pipe body in four directions, which solves the problems of operating hazards and inefficiency of the existing fixed straightener, and realizes the implementation of the following three aspects. Quick straightening and efficient processing of the pipe body.
Patent Information
- Application Number
- CN202420510195.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-16
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-16
AI Technical Summary
The existing fixed straightener is dangerous to operate, and the calibration time is long, so it is impossible to quickly correct batch workpieces, resulting in low work efficiency and unable to meet the needs of large-scale processing.
A circular wire automatic material discharge correction machine is designed, including a driving mechanism, a vertical correction mechanism and a lateral correction mechanism. Through these mechanisms, the pipe body is corrected in four directions to achieve rapid straightening.
It realizes rapid correction of the pipe body, improves work efficiency, is suitable for large-scale processing, and reduces operational risks.
Smart Images

Figure CN222288393U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to an automatic round wire unwinding and correction machine. Background Art
[0002] The straightening machine is a device designed for detecting and straightening the bending deformation of long workpieces such as shafts, tubes, etc. The current automatic straightening machine is a high-tech product that integrates mechanical, electrical, hydraulic, pneumatic, and computer detection and analysis. It has excellent technical performance, which is concentrated in the advantages of high measurement accuracy, fast production cycle, and strong workpiece adaptability. It can accurately measure the radial runout of pure circular sections, D-shaped sections of shaft workpieces, and the pitch circle of gears or splines.
[0003] Among them, the "mobile gantry straightening machine" disclosed in the application number "CN202222712264.2" is also an increasingly mature technology. It raises the problem that "however, most of the straightening machines commonly found on the market are fixed straightening machines. The operation of fixed straightening machines is relatively dangerous, and the position of the workpiece cannot be determined. The straightening time is long, and the workpieces cannot be straightened in batches. As a result, the fixed straightening machines have low working efficiency, cannot meet the needs of large-scale processing, and are not suitable for long-term development and use." Summary of the invention
[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the utility model is to provide a round wire automatic material discharge correction machine for quickly correcting a pipe body.
[0005] According to the utility model, an automatic round wire unloading and correction machine comprises a frame, the upper surface of which is respectively provided with a driving mechanism, a vertical correction mechanism and a horizontal correction mechanism, the driving mechanism, the vertical correction mechanism and the horizontal correction mechanism are arranged in the same axial direction, and a feeding mechanism is provided at the feeding end of the driving mechanism.
[0006] Specifically, the feeding mechanism includes a driving wheel for placing the winding wheel, the driving wheel is connected to a driving shaft, the driving shaft is fixed with a first passive gear, the frame is fixed with a first motor, the first motor is equipped with a first main gear, the first main gear and the first passive gear are connected by a first driving toothed belt, and bearing seats are provided at both ends of the driving shaft.
[0007] Specifically, a guide cover is provided between the feeding end of the driving mechanism and the feeding mechanism, and the guide cover is connected to at least one plate body.
[0008] Specifically, the plate body is inclined, and an arc portion is provided at one end of the plate body.
[0009] Specifically, an elastic pressure wheel seat is provided at the rear of the guide cover.
[0010] Specifically, the driving mechanism includes a second motor, a first limiting seat, a first pressure wheel, a first base, a second pressure wheel, a first motor mounting frame, a third pressure wheel, a fourth pressure wheel, a first guide block, a second toothed belt, a second main gear and a second passive gear. The first motor mounting frame is installed on the side surface of the first base, the second motor is fixed on the first motor mounting frame, the second main gear is connected to the second motor, the second main gear is connected to the second pressure wheel, the second main gear and the second passive gear are connected through the second toothed belt, the second passive gear is connected to the third pressure wheel, the third pressure wheel corresponds to the fourth pressure wheel, the first pressure wheel corresponds to the second pressure wheel, and the first limiting seat is installed at the top of the first base.
[0011] Specifically, the first guide block is fixed on the first base, and the first guide block is provided with a guide hole.
[0012] Specifically, the vertical correction mechanism includes a vertical auxiliary seat, a second limiter, a fifth pressure wheel and a sixth pressure wheel, the second limiter is installed at the top of the vertical auxiliary seat, and the fifth pressure wheel and the sixth pressure wheel are installed on the side surface of the vertical auxiliary seat in an offset manner.
[0013] Specifically, the transverse correction mechanism includes a transverse auxiliary seat, an eighth pressure wheel and a seventh pressure wheel, and the eighth pressure wheel and the seventh pressure wheel are installed on the transverse auxiliary seat in a staggered manner.
[0014] Specifically, the frame is installed with a second guide block and a guard frame, and the driving mechanism is placed with a tube body, and one end of the tube body extends to the vertical correction mechanism and the horizontal correction mechanism.
[0015] The beneficial effect of the utility model is that the structure implements four-directional correction of the tube body through the driving mechanism, the vertical correction mechanism and the horizontal correction mechanism to straighten the tube body, thereby achieving rapid correction of the tube body. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 yes Figure 1 Schematic diagram of the local enlarged structure at point A.
[0019] Figure 3 yes Figure 1 Schematic diagram of the top view structure.
[0020] Figure 4 It is a schematic diagram of the structure in which a driving mechanism, a vertical correction mechanism and a horizontal correction mechanism are connected.
[0021] Figure 5 yes Figure 4 A schematic diagram of the structure from another angle.
[0022] As shown in the accompanying drawings, the markings are as follows: frame 1, winding wheel 2, first motor 3, first main gear 301, first driving toothed belt 302, first passive gear 303, driving shaft 304, driving wheel 305, bearing seat 306, guide cover 4, plate body 401, second motor 5, first limiting seat 501, first pressure wheel 502, first base 503, second pressure wheel 504, first motor mounting frame 505, third pressure wheel 506, fourth pressure wheel 507, first guide block 508, second toothed belt 509, second main gear 510, second passive gear 511, vertical auxiliary seat 6, second limiting member 601, fifth pressure wheel 602, sixth pressure wheel 603, horizontal auxiliary seat 7, eighth pressure wheel 701, seventh pressure wheel 702, second guide block 8, tube body 9, guard frame 10, elastic pressure wheel seat 11. DETAILED DESCRIPTION
[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0024] Reference below Figures 1 to 5 A circular wire automatic unloading and correction machine according to an embodiment of the utility model is described, comprising a frame 1, the upper surface of the frame 1 is respectively provided with a driving mechanism, a vertical correction mechanism and a horizontal correction mechanism, the driving mechanism, the vertical correction mechanism and the horizontal correction mechanism are arranged in the same axial direction, and a feeding mechanism is provided at the feeding end of the driving mechanism.
[0025] This structure uses a driving mechanism, a vertical correction mechanism, and a horizontal correction mechanism to correct the tube in four directions to straighten the tube, thereby quickly correcting the tube. The winding wheel 2 is wound with a tube 9, and the feeding mechanism drives the winding wheel 2 to rotate, so that one end of the tube 9 is placed at the driving mechanism. The driving mechanism pulls the tube 9 forward and performs a preliminary correction on the shape of the tube 9, then enters the vertical correction mechanism for vertical correction, and finally enters the horizontal correction mechanism for horizontal correction, so that the tube 9 is finally straightened.
[0026] The following structural scheme further illustrates the above content: the feeding mechanism described in this structure includes a driving wheel 305 for placing the winding wheel 2, the driving wheel 305 is connected to a driving shaft 304, the driving shaft 304 is fixed with a first passive gear 303, the frame 1 is fixed with a first motor 3, the first motor 3 is mounted with a first main gear 301, the first main gear 301 and the first passive gear 303 are connected through a first driving toothed belt 302, and bearing seats 306 are provided at both ends of the driving shaft 304. The first motor 3 rotates to drive the first main gear 301, the first main gear 301 causes the first driving toothed belt 302 to drive the first passive gear 303 to rotate, the driving wheel 305 and the driving shaft 304 rotate together, driving the driving wheel 305 to rotate, and finally the winding wheel 2 also rotates, and the tube 9 is delivered.
[0027] A guide cover 4 is provided between the feeding end of the driving mechanism and the feeding mechanism of the present structure, and the guide cover 4 is connected to at least one plate 401. The guide cover 4 plays a guiding role, and cooperates with the winding wheel 2 near the plate 40. The plate 401 of the present structure is inclined, and an arc portion is provided at one end of the plate 401. The arc portion prevents the surface of the tube 9 from being scratched, and also prevents the tube 9 output by the winding wheel 2 from deviating from the predetermined position.
[0028] The guide cover 4 of this structure is provided with an elastic pressure wheel seat 11 at the rear. The elastic pressure wheel seat 11 further adjusts the height of the tube body 9, and the wheels on the elastic pressure wheel seat 11 help the tube body 9 to shift and guide.
[0029] The driving mechanism of this structure includes a second motor 5, a first limiting seat 501, a first pressure wheel 502, a first base 503, a second pressure wheel 504, a first motor mounting frame 505, a third pressure wheel 506, a fourth pressure wheel 507, a first guide block 508, a second toothed belt 509, a second main gear 510 and a second driven gear 511. The first motor mounting frame 505 is installed on the side surface of the first base 503, the second motor 5 is fixed on the first motor mounting frame 505, the second main gear 510 is connected to the second motor 5, the second main gear 510 is connected to the second pressure wheel 504, the second main gear 510 and the second driven gear 511 are connected through the second toothed belt 509, the second driven gear 511 is connected to the third pressure wheel 506, the third pressure wheel 506 corresponds to the fourth pressure wheel 507, the first pressure wheel 502 corresponds to the second pressure wheel 504, and the first limiting seat 501 is installed at the top of the first base 503. The second motor 5 drives the second main gear 510 and the second pressure wheel 504 to rotate together, the second main gear 510 drives the second toothed belt 509 to rotate, drives the second passive gear 511 to rotate, and the second passive gear also drives the third pressure wheel 506 to rotate, and the second pressure wheel 504 and the third pressure wheel 506 simultaneously push the tube body 9. In addition, a concave position is provided on the first base 503, and the first pressure wheel 502 and the fourth pressure wheel 507 are respectively connected to auxiliary bearings, and the auxiliary bearings are installed in the concave position. There are two first limit seats 501, and the first limit seats 501 are installed in the concave position to lock the position of the auxiliary bearing. The first limit seat 501 is fixed to the top of the first base 503 by a screw.
[0030] In this structure, the first guide block 508 is fixed on the first base 503. The first guide block 508 is provided with a guide hole. The diameter of the guide hole is adapted to the diameter of the tube body 9. The first guide block 508 limits the position of the tube body 9 so that the tube body 9 can be oriented toward the gap between the third pressure wheel 506 and the fourth pressure wheel 507.
[0031] The vertical correction mechanism of this structure includes a vertical auxiliary seat 6, a second stopper 601, a fifth pressing wheel 602 and a sixth pressing wheel 603. The second stopper 601 is installed at the top of the vertical auxiliary seat 6. The fifth pressing wheel 602 and the sixth pressing wheel 603 are installed on the side surface of the vertical auxiliary seat 6 in a staggered manner. The fifth pressing wheel 602 and the sixth pressing wheel 603 form a group. The fifth pressing wheel 602 and the sixth pressing wheel 603 correct the shape of the tube body 9 passing through, and implement the vertical direction of the tube body 9. As shown in the accompanying drawings, six groups are selected and arranged on this vertical correction mechanism.
[0032] The transverse correction mechanism of this structure includes a transverse auxiliary seat 7, a sixth pressing wheel 701 and a seventh pressing wheel 702, and the eighth pressing wheel 701 and the seventh pressing wheel 702 are staggered and installed on the transverse auxiliary seat 7. Similarly, the eighth pressing wheel 701 and the seventh pressing wheel 702 respectively squeeze the tube body 9 in the transverse direction. As shown in the accompanying drawings, six groups are selected and arranged on this transverse correction mechanism.
[0033] The frame 1 of this structure is equipped with a second guide block 8 and a guard frame 10, and the driving mechanism is provided with a tube body 9, one end of which extends to the vertical correction mechanism and the horizontal correction mechanism. A guide hole is provided on the second guide block 8, and the diameter of the guide hole is adapted to the diameter of the tube body 9, which helps to implement the guiding function.
[0034] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A round wire automatic unwinding and correction machine, comprising a frame (1), characterized in that: A driving mechanism, a vertical correction mechanism and a horizontal correction mechanism are respectively provided on the upper surface of the frame (1), and the driving mechanism, the vertical correction mechanism and the horizontal correction mechanism are arranged in the same axial direction. A feeding mechanism is provided at the feeding end of the driving mechanism, and the feeding mechanism comprises a driving wheel (305) for placing the winding wheel (2), the driving wheel (305) is connected to a driving shaft (304), a first passive gear (303) is fixed to the driving shaft (304), a first motor (3) is fixed to the frame (1), a first main gear (301) is installed on the first motor (3), and the first main gear (301) and the first passive gear (303) are connected to each other. 3) are connected by a first driving toothed belt (302), and bearing seats (306) are provided at both ends of the driving shaft (304), and the driving mechanism includes a second motor (5), a first limiting seat (501), a first pressure wheel (502), a first base (503), a second pressure wheel (504), a first motor mounting frame (505), a third pressure wheel (506), a fourth pressure wheel (507), a first guide block (508), a second toothed belt (509), a second main gear (510) and a second driven gear (511), and the first motor mounting frame (505) is mounted on the first base (50 3), the second motor (5) is fixed on the first motor mounting frame (505), the second main gear (510) is connected to the second motor (5), the second main gear (510) is connected to the second pressure wheel (504), the second main gear (510) and the second driven gear (511) are connected via a second toothed belt (509), the second driven gear (511) is connected to the third pressure wheel (506), the third pressure wheel (506) corresponds to the fourth pressure wheel (507), the first pressure wheel (502) corresponds to the second pressure wheel (504), the first limit seat (501) is installed on the first At the top of a base (503), the vertical correction mechanism includes a vertical auxiliary seat (6), a second limiting member (601), a fifth pressing wheel (602) and a sixth pressing wheel (603), the second limiting member (601) is installed at the top of the vertical auxiliary seat (6), and the fifth pressing wheel (602) and the sixth pressing wheel (603) are installed on the side surface of the vertical auxiliary seat (6) in a staggered manner; the horizontal correction mechanism includes a horizontal auxiliary seat (7), an eighth pressing wheel (701) and a seventh pressing wheel (702), and the eighth pressing wheel (701) and the seventh pressing wheel (702) are installed on the horizontal auxiliary seat (7) in a staggered manner.
2. According to claim 1, a round wire automatic unwinding and correction machine, characterized in that: A guide cover (4) is provided between the feed end of the driving mechanism and the feed mechanism, and the guide cover (4) is connected to at least one plate body (401).
3. According to claim 2, a round wire automatic unwinding and correction machine is characterized in that: The plate body (401) is inclined, and an arc portion is provided at one end of the plate body (401).
4. According to claim 2, a round wire automatic unwinding and correction machine is characterized in that: An elastic pressure wheel seat (11) is provided at the rear of the guide cover (4).
5. According to claim 1, the round wire automatic unwinding and correction machine is characterized in that: The first guide block (508) is fixed on the first base (503), and the first guide block (508) is provided with a guide hole.
6. According to claim 1, the round wire automatic unwinding and correction machine is characterized in that: The frame body (1) is installed with a second guide block (8) and a guard frame (10), and the driving mechanism is provided with a tube body (9), one end of the tube body (9) extends to the vertical correction mechanism and the horizontal correction mechanism.
