Aluminum nail production line material straightening mechanism special for capacitor
By designing a wire straightening mechanism for capacitor-specific aluminum nail production lines, using high-temperature softening and cooling technology, the problem of inefficiency of existing equipment is solved, and the method of efficient straightening of aluminum wires is realized, and the working efficiency and straightness of aluminum wires are improved.
Patent Information
- Application Number
- CN202323444231.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2033-12-18
AI Technical Summary
The existing equipment requires high-power motors and multiple bending machines during the aluminum wire straightening process, resulting in increased workbench stroke, extended straightening time, and low working efficiency. The wire is bending due to internal stress and deformation before processing, which affects the Screw forming quality.
A special capacitor aluminum nail production line straightening mechanism is designed, and the coil seat, groove wheel, heating furnace and drive motor are used to move the aluminum wire on the groove wheel through high temperature softening and cooling, realizing straightening operations and reducing power demand.
It improves work efficiency and can effectively straighten thicker aluminum wires, so that the small-power bending machine can also fold aluminum wires, reducing straightening time.
Smart Images

Figure CN222288626U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire straightening equipment, in particular to a wire straightening mechanism for a capacitor special aluminum nail production line. Background Art
[0002] The processing of screws mainly involves cutting the wire into rods of a certain length through a screw forming machine, and then punching it into a screw shape for multiple times before processing the thread. Before the screws are processed and formed, the wires of the screws are packaged in bundles. Due to various reasons such as transportation and packaging into coils, the wires packaged in bundles are not straight enough after being loosened, and often have certain bends. The pretreatment and processing of the wires will also increase the internal stress of the wires, causing the wires to deform or even bend, affecting the quality of the subsequent screw forming process. Therefore, it is necessary to straighten the wires to achieve the screw forming process in order to solve the bending problem of the wires.
[0003] In the process of straightening aluminum wires, existing equipment requires high-power motors and multiple bending machines to straighten the wire harnesses, which increases the travel of the workbench, prolongs the straightening time, and reduces work efficiency.
[0004] In summary, the utility model solves the existing problems by designing a wire straightening mechanism for a capacitor-specific aluminum nail production line. Utility Model Content
[0005] The utility model aims to provide a capacitor-specific aluminum nail production line wire straightening mechanism to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A wire straightening mechanism for a capacitor-specific aluminum nail production line comprises a workbench main body, a positioning frame is arranged on one side of the workbench main body, a positioning wheel is arranged on one side of the positioning frame, a groove wheel is arranged on one side of the workbench main body close to the positioning frame, a driving motor is arranged on one side of the workbench main body close to the groove wheel, a heating furnace is arranged on one side of the workbench main body away from the positioning frame, a heat pipe is arranged on one side of the heating furnace, a heat insulation pipe sleeve is arranged on one side of the heating furnace close to the heat pipe, an electric heating ring is arranged on one side of the heating furnace, a material table is arranged on one side of the heating furnace away from the workbench main body, a second positioning frame is arranged on one side of the material table close to the heating furnace, and a coil seat is arranged on one side of the second positioning frame away from the heating furnace.
[0008] As a preferred solution of the utility model, the positioning frame is threadedly connected to the workbench body, and two groups of positioning wheels are retained on the inner annular surface of the positioning frame, wherein the positioning wheels are rotatably connected to the positioning frame.
[0009] As a preferred solution of the utility model, the groove wheel is rotatably connected to the workbench body, and a rotating roller is centrally disposed on the groove wheel, wherein the rotating roller is wiredly connected to the driving motor, and the groove wheels are arranged in an array on the working body with the same size.
[0010] As a preferred solution of the utility model, the electric heating ring is embedded in the inner ring surface of the heating furnace, and one end of the heat pipe passes through the heating furnace and the electric heating ring, wherein the heat pipe passes through the inner ring surface of the electric heating ring.
[0011] As a preferred solution of the utility model, the thermal insulation sleeve is fixedly connected to the heating furnace, and the heat conducting pipe is plug-in connected to the thermal insulation sleeve, and a limiting device is retained at the opening of the thermal insulation sleeve.
[0012] As a preferred solution of the utility model, the coil seat is rotatably connected to the material table, and a positioning column is retained in the center.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. In the utility model, a wire straightening mechanism for a capacitor-specific aluminum nail production line is designed, and a coil seat in the device is used to place a loop-shaped wire harness, and one end of the aluminum wire head is extended from the positioning wheel on the second positioning frame, inserted into the heat-insulating pipe sleeve, and extended from one end of the heat-conducting pipe close to the groove wheel. The driving motor and the heating furnace are powered on and started, and one end of the aluminum wire head is wound around the array groove wheel and extended from the positioning wheel on the positioning frame. The aluminum wire is pulled to move and extend from the positioning frame by rotating the groove wheel, and the straightening operation can be completed. Through the high temperature environment in the heating furnace, the aluminum wire is softened by heat when passing through the heat-conducting pipe to the groove wheel, making it easier for the groove wheel to drive its deformation. When the aluminum wire moves on the groove wheel, it contacts the air at normal temperature and gradually cools and hardens to be in a straight line. Through the heating of the heating furnace, a small-power bending machine can also fold thicker aluminum wires, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 For this utility model Figure 1 Schematic diagram of some structures;
[0017] Figure 3 For this utility model Figure 2 Schematic diagram of some structures.
[0018] In the figure: 1. workbench body; 2. positioning frame; 3. positioning wheel; 4. groove wheel; 5. driving motor; 6. heating furnace; 7. heat conduction pipe; 8. insulation pipe sleeve; 9. electric heating ring; 10. material table; 11. second positioning frame; 12. coil seat. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0020] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0021] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.
[0023] For examples, see Figure 1-3 , the utility model provides a technical solution:
[0024] A straightening mechanism for a capacitor-specific aluminum nail production line wire comprises a workbench main body 1, a positioning frame 2 is arranged on one side of the workbench main body 1, a positioning wheel 3 is arranged on one side of the positioning frame 2, a groove wheel 4 is arranged on one side of the workbench main body 1 close to the positioning frame 2, a driving motor 5 is arranged on one side of the workbench main body 1 close to the groove wheel 4, a heating furnace 6 is arranged on one side of the workbench main body 1 away from the positioning frame 2, a heat pipe 7 is arranged on one side of the heating furnace 6, a heat insulation pipe sleeve 8 is arranged on one side of the heating furnace 6 close to the heat pipe 7, an electric heating coil 9 is arranged on one side of the heating furnace 6, a material table 10 is arranged on one side of the heating furnace 6 away from the workbench main body 1, a second positioning frame 11 is arranged on one side of the material table 10 close to the heating furnace 6, and a coil seat 12 is arranged on one side of the second positioning frame 11 away from the heating furnace 6.
[0025] Specifically, refer to Figure 1 The positioning frame 2 is threadedly connected to the workbench body 1, and two sets of positioning wheels 3 are retained on the inner ring surface of the positioning frame 2, wherein the positioning wheels 3 are rotatably connected to the positioning frame 2, so that the aluminum wire harness passes through the positioning wheels and is force-formed.
[0026] Furthermore, the groove wheel 4 is rotatably connected to the workbench body 1, and a rotating roller is arranged in the center of the groove wheel 4, wherein the rotating roller is wired to the driving motor 5, and the groove wheel 4 is arranged in an array on the working body 1 with the same size, so as to rotate around the aluminum bar for straightening operations.
[0027] Furthermore, the electric heating coil 9 is embedded in the inner ring surface of the heating furnace 6, and one end of the heat pipe 7 passes through the heating furnace 6 and the electric heating coil 9, wherein the heat pipe 7 passes through the inner ring surface of the electric heating coil 9, so that the heat pipe can fully absorb the heat generated by the electric heating coil.
[0028] For details, please refer to Figure 2 The heat-insulating sleeve 8 is fixedly connected to the heating furnace 6, and the heat-conducting pipe 7 is plug-in connected to the heat-insulating sleeve 8, and a limiting device is reserved at the opening of the heat-insulating sleeve 8 to prevent the heat-conducting pipe from slipping off. The coil seat 12 is rotatably connected to the material table 10, and a positioning column is reserved in the center, so that the aluminum wire can be directly placed in a coil.
[0029] The working process of the utility model is as follows: the wire straightening mechanism for producing aluminum nails for capacitors designed by the scheme is used. In the process of straightening the aluminum wires for aluminum nail production, firstly, a coil-shaped wire harness is placed through the coil seat 12, and then one end of the aluminum wire head is extended from the positioning wheel on the second positioning frame 11, inserted into the heat-insulating pipe sleeve 8, and extended from one end of the heat-conducting pipe 7 close to the groove wheel 4. The driving motor 5 and the heating furnace 69 are powered on and started, and one end of the aluminum wire head is wound around the array groove wheel 4 and extended from the positioning wheel 3 on the positioning frame 2. The aluminum wire is pulled by rotating the groove wheel 4 to move and extend from the positioning frame 2, and the straightening operation can be completed. The high temperature environment in the heating furnace 6 is set, so that when the aluminum wire passes through the heat-conducting pipe 7 and is transferred to the groove wheel 4, the aluminum wire is heated and softened, so that the groove wheel 4 can easily drive its deformation, and when the aluminum wire moves on the groove wheel 4, it contacts the air at room temperature and gradually cools and hardens, and is in a straight line. Through the heating of the heating furnace 6, a small-power bending machine can also fold thicker aluminum wires, thereby improving work efficiency.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire straightening mechanism for a capacitor special aluminum nail production line, comprising a workbench main body (1), characterized in that: A positioning frame (2) is arranged on one side of the workbench body (1), a positioning wheel (3) is arranged on one side of the positioning frame (2), a groove wheel (4) is arranged on one side of the workbench body (1) close to the positioning frame (2), a driving motor (5) is arranged on one side of the workbench body (1) close to the groove wheel (4), a heating furnace (6) is arranged on one side of the workbench body (1) away from the positioning frame (2), a heat conduction pipe (7) is arranged on one side of the heating furnace (6), a heat insulation pipe sleeve (8) is arranged on one side of the heating furnace (6) close to the heat conduction pipe (7), an electric heating coil (9) is arranged on one side of the heating furnace (6), a material table (10) is arranged on one side of the heating furnace (6) away from the workbench body (1), a second positioning frame (11) is arranged on one side of the material table (10) close to the heating furnace (6), and a coil seat (12) is arranged on one side of the second positioning frame (11) away from the heating furnace (6).
2. The capacitor-specific aluminum nail production line wire straightening mechanism according to claim 1 is characterized by: The positioning frame (2) is threadedly connected to the workbench body (1), and two groups of positioning wheels (3) are retained on the inner ring surface of the positioning frame (2), wherein the positioning wheels (3) are rotatably connected to the positioning frame (2).
3. The capacitor-specific aluminum nail production line wire straightening mechanism according to claim 1, characterized in that: The groove wheel (4) is rotatably connected to the workbench body (1), and a rotating roller is placed in the center of the groove wheel (4), wherein the rotating roller is wiredly connected to a driving motor (5), and the groove wheels (4) are arranged in an array on the workbench body (1) with the same size.
4. The capacitor-specific aluminum nail production line wire straightening mechanism according to claim 1, characterized in that: The electric heating ring (9) is embedded in the inner ring surface of the heating furnace (6), and one end of the heat conducting pipe (7) passes through the heating furnace (6) and the electric heating ring (9), wherein the heat conducting pipe (7) passes through the inner ring surface of the electric heating ring (9).
5. The capacitor-specific aluminum nail production line wire straightening mechanism according to claim 1, characterized in that: The heat-insulating pipe sleeve (8) is fixedly connected to the heating furnace (6), and the heat-conducting pipe (7) is plug-in connected to the heat-insulating pipe sleeve (8), and a limiting device is retained at the opening of the heat-insulating pipe sleeve (8).
6. The capacitor-specific aluminum nail production line wire straightening mechanism according to claim 1, characterized in that: The coil seat (12) is rotatably connected to the material platform (10), and a positioning column is placed in the center.
