Clamping type center shaft precision forging device
The cassette-type center shaft precision forging device automates the handling and processing of center shafts, addressing manual handling inefficiencies and errors, thereby enhancing efficiency and reducing labor costs while ensuring high-quality production.
Patent Information
- Application Number
- CN202420959336.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-07
AI Technical Summary
Current cassette center shaft precision forging devices require manual handling of raw materials, leading to low efficiency and potential damage due to operating errors, affecting product quality and increasing labor costs.
A cassette-type center shaft precision forging device utilizing a coordinated system of motors, screws, and clamping blocks to automate the handling and processing of center shafts, including heating, forming, and waste recovery, enhancing efficiency and reducing labor costs.
The device improves work efficiency and product quality by automating the forging process, reducing manual errors, and facilitating the handling and recycling of center shafts of varying sizes.
Smart Images

Figure CN222288669U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cassette middle shaft forging, and more specifically, particularly relates to a cassette middle shaft precision forging device. Background Art
[0002] A cassette bottom bracket is a mechanical connection between a rotating shaft and a rotating bearing. It usually consists of two parts: an inner sleeve that is fixed to the rotating shaft at one end and an outer sleeve that is connected to the rotating bearing or other components. Mountain bike cassette bottom brackets are usually designed to be more durable and able to withstand harsh environments to meet the needs of mountain biking. They may use stronger bearings and more rigid construction to handle the challenges of bumps, impacts, and mud.
[0003] When forging the center shaft, some current cassette center shaft precision forging devices require workers to manually put the raw materials into the heating furnace for heating and then transfer them to the forging device for forming, and finally manually take out the formed center shaft, resulting in low work efficiency during forging. In addition, if the workers make operating errors in the process of clamping and transporting the raw materials, the raw materials may fall to the ground, which in turn causes damage to the raw materials and affects product quality.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a cassette-type center shaft precision forging device is provided, in order to achieve a more practical purpose. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a cassette-type center shaft precision forging device, which is achieved by the following specific technical means:
[0006] A card-type central axis precision forging device comprises a base, a workbench is installed at the middle position of the base, a first mounting seat is rotatably installed on the top of the workbench, a first slide groove is provided at the top of the first mounting seat, a first slider is slidably installed in the first slide groove, a connecting block is installed at the top of the first slider, a second mounting seat is installed on one side of the connecting block, a second slide groove is provided on one side of the second mounting seat, a pair of second sliders are symmetrically installed on both sides of the second slide groove, a pair of clamping blocks are symmetrically installed on one side of the pair of second sliders, a heating furnace is installed on the top of the base at a position close to the pair of clamping blocks, a molding mechanism is installed on one side of the top of the base, and a recovery groove is installed on the top of the base on the side away from the heating furnace.
[0007] Furthermore, the molding mechanism includes a cooling groove, a lower mold is installed directly above the cooling groove through a bracket, an upper mold is installed directly above the lower mold through a bracket, a molding groove is provided at the top of the lower mold, a molding mold is installed in the molding groove, a through groove is penetrated at the bottom end of the lower mold, and the through groove is connected to the molding groove.
[0008] Furthermore, a first screw is rotatably installed in the first sliding groove, and the first screw passes through the front and rear sides of the first sliding block and is threadedly connected to the first sliding block.
[0009] Furthermore, a first motor is installed on one side of the first mounting seat, and an output end of the first motor is drivingly connected to the first screw via a coupling.
[0010] Furthermore, a bidirectional screw is rotatably installed in the second slide groove, and the bidirectional screw passes through the left and right sides of a pair of second sliding blocks and is threadedly connected to the pair of second sliding blocks.
[0011] Furthermore, a second motor is installed on one side of the second mounting seat, and an output end of the second motor is connected to the bidirectional screw transmission through a coupling.
[0012] Furthermore, a third motor is installed inside the workbench, and an output end of the third motor is transmission-connected to the first mounting seat via a coupling.
[0013] Furthermore, a controller is installed on one side of the workbench, and the controller is electrically connected to the first motor, the second motor, the third motor, the heating furnace and the upper mold respectively.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The cassette-type center shaft precision forging device in the utility model, through the coordinated use of a workbench, a first mounting seat, a first slide groove, a first slider, a connecting block, a second mounting seat, a second slide groove, a second slider, a clamping block, a heating furnace, a forming mechanism, a recovery groove, a first screw rod, a first motor, a bidirectional screw rod, a second motor, a third motor and a controller, is convenient for clamping and transporting center shafts of different sizes through a pair of clamping blocks, so that the raw materials of the center shaft enter the heating furnace and the forming mechanism in turn for forging processing, and the processed waste and finished products are respectively recovered, thereby improving the practicality and convenience of the cassette-type center shaft precision forging device, improving the work efficiency during forging, and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of the utility model.
[0017] Figure 2It is a three-dimensional schematic diagram of the internal structure of the first mounting seat of the utility model.
[0018] Figure 3 It is a front cross-sectional schematic diagram of the forming mechanism of the utility model.
[0019] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0020] 1. Base; 2. Workbench; 3. First mounting seat; 4. First slide groove; 5. First slider; 6. Connecting block; 7. Second mounting seat; 8. Second slide groove; 9. Second slider; 10. Clamping block; 11. Heating furnace; 12. Recovery trough; 13. Cooling trough; 14. Lower mold; 15. Upper mold; 16. Forming groove; 17. Forming mold; 18. Through groove; 19. First screw; 20. First motor; 21. Bidirectional screw; 22. Second motor; 23. Third motor; 24. Controller. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0022] Example:
[0023] As attached Figure 1 To Attachment Figure 3 As shown:
[0024] The utility model provides a card-type central axis precision forging device, comprising a base 1, a workbench 2 is installed at the middle position of the base 1, a first mounting seat 3 is rotatably installed on the top of the workbench 2, a first sliding groove 4 is provided on the top of the first mounting seat 3, a first sliding block 5 is slidably installed in the first sliding groove 4, a connecting block 6 is installed on the top of the first sliding block 5, a second mounting seat 7 is installed on one side of the connecting block 6, a second sliding groove 8 is provided on one side of the second mounting seat 7, a pair of second sliding blocks 9 are symmetrically installed on both sides of the second sliding groove 8, a pair of clamping blocks 10 are symmetrically installed on one side of the pair of second sliding blocks 9, a heating furnace 11 is installed on the top of the base 1 at a position close to the pair of clamping blocks 10, a molding mechanism is installed on one side of the top of the base 1, and a recovery groove 12 is installed on the top of the base 1 on the side away from the heating furnace 11.
[0025] Among them, the molding mechanism includes a cooling groove 13, a lower mold 14 is installed directly above the cooling groove 13 through a bracket, an upper mold 15 is installed directly above the lower mold 14 through a bracket, a molding groove 16 is provided at the top of the lower mold 14, a molding mold 17 is installed in the molding groove 16, a through groove 18 is penetrated at the bottom end of the lower mold 14, and the through groove 18 is connected with the molding groove 16. Through the stamping of the upper mold 15, the card-type central axis can be formed into a required shape, and the excess waste generated during the molding will fall from the through groove 18 into the cooling groove 13, which is convenient for overall recycling.
[0026] Among them, a first screw rod 19 is rotatably installed in the first slide groove 4, and the first screw rod 19 passes through the front and rear sides of the first slider 5 and is threadedly connected to the first slider 5. Through the rotation of the first screw rod 19, under the limiting action of the first slide groove 4, the first slider 5 moves back and forth, and then drives the second mounting seat 7 to move through the connecting block 6, so that a pair of clamping blocks 10 can drive the central axis to move forward and backward and transport it to different processing areas for processing.
[0027] A first motor 20 is installed on one side of the first mounting seat 3 , and an output end of the first motor 20 is transmission-connected to the first screw 19 via a coupling. The first motor 20 drives the first screw 19 to rotate, thereby driving the first slider 5 to move.
[0028] Among them, a bidirectional screw 21 is rotatably installed in the second slide groove 8, and the bidirectional screw 21 passes through the left and right sides of a pair of second sliding blocks 9 and is threadedly connected with a pair of second sliding blocks 9. Through the rotation of the bidirectional screw 21, under the limiting action of the second slide groove 8, a pair of second sliding blocks 9 move toward or away from each other at the same time, driving a pair of clamping blocks 10 to move toward or away from each other at the same time, thereby realizing the clamping or loosening of the center axis.
[0029] A second motor 22 is installed on one side of the second mounting seat 7, and the output end of the second motor 22 is transmission-connected to the bidirectional screw 21 through a coupling. The second motor 22 drives the bidirectional screw 21 to rotate, thereby driving a pair of second sliders 9 to move.
[0030] Among them, a third motor 23 is installed inside the workbench 2, and the output end of the third motor 23 is connected to the first mounting seat 3 through a coupling. The third motor 23 drives the first mounting seat 3 to rotate, and then transports the central axis to different positions through a pair of clamping blocks 10.
[0031] Among them, a controller 24 is installed on one side of the workbench 2, and the controller 24 is electrically connected to the first motor 20, the second motor 22, the third motor 23, the heating furnace 11 and the upper mold 15, respectively, so that the staff can quickly transport and process the central axis in different processing areas.
[0032] Working principle of this embodiment: When using the cassette-type central shaft precision forging device to forge the central shaft, the staff first places the central shaft material to be forged in the middle position of a pair of clamping blocks 10, and then turns on the second motor 22. The second motor 22 drives the bidirectional screw 21 to rotate. Under the limiting action of the second slide 8, a pair of second sliders 9 move toward each other at the same time, driving a pair of clamping blocks 10 to move toward each other at the same time, clamping the central shaft material in the middle, and then turns on the first motor 20. The first motor 20 drives the first screw 19 to rotate. Under the limiting action of the first slide 4, the first slider 5 moves forward, and then drives the second mounting seat 7 to move through the connecting block 6, so that the pair of clamping blocks 10 can drive the central shaft material into the heating furnace 1 1, and then control a pair of clamping blocks 10 to loosen the middle shaft raw material and move away from the heating furnace 11, and finally open the heating furnace 11 to heat the middle shaft raw material. After the heating is completed, control the pair of clamping blocks 10 to take out the middle shaft raw material, and then turn on the third motor 23. The third motor 23 drives the first mounting seat 3 to rotate, so that the pair of clamping blocks 10 drive the middle shaft raw material to move to a position near the lower mold 14 and then place the middle shaft raw material in the forming mold 17, and then open the upper mold 15 to form the middle shaft, and the waste generated by the forming falls from the through groove 18 into the cooling groove 13 for cooling and recycling. A pair of clamping blocks 10 clamps the finished product after forming and transports it to the top of the recovery groove 12, and then loosens the finished product and drops it into the recovery groove 12 to complete the unloading.
[0033] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.
Claims
1. A cassette-type center shaft precision forging device, comprising a base (1), characterized in that: A workbench (2) is installed at the middle position of the base (1), a first mounting seat (3) is rotatably installed at the top of the workbench (2), a first slide groove (4) is provided at the top of the first mounting seat (3), a first slider (5) is slidably installed in the first slide groove (4), a connecting block (6) is installed at the top of the first slider (5), a second mounting seat (7) is installed on one side of the connecting block (6), a second slide groove (8) is provided on one side of the second mounting seat (7), a pair of second sliders (9) are symmetrically installed on both sides of the second slide groove (8), a pair of clamping blocks (10) are symmetrically installed on one side of the pair of second sliders (9), a heating furnace (11) is installed at the top of the base (1) at a position close to the pair of clamping blocks (10), a molding mechanism is installed on one side of the top of the base (1), and a recovery trough (12) is installed at the top of the base (1) on the side away from the heating furnace (11).
2. The cassette-type center shaft precision forging device as claimed in claim 1, characterized in that: The molding mechanism comprises a cooling groove (13), a lower mold (14) is installed via a bracket directly above the cooling groove (13), an upper mold (15) is installed via a bracket directly above the lower mold (14), a molding groove (16) is provided at the top end of the lower mold (14), a molding mold (17) is installed in the molding groove (16), and a through groove (18) is penetrated at the bottom end of the lower mold (14), and the through groove (18) is connected to the molding groove (16).
3. The cassette-type center shaft precision forging device as claimed in claim 1, characterized in that: A first screw rod (19) is rotatably mounted in the first sliding groove (4), and the first screw rod (19) passes through the front and rear sides of the first sliding block (5) and is threadedly connected to the first sliding block (5).
4. The cassette-type center shaft precision forging device as claimed in claim 3, characterized in that: A first motor (20) is mounted on one side of the first mounting seat (3), and an output end of the first motor (20) is transmission-connected to a first screw rod (19) via a coupling.
5. The cassette-type center shaft precision forging device as claimed in claim 1, characterized in that: A bidirectional screw (21) is rotatably mounted in the second slide groove (8), and the bidirectional screw (21) passes through the left and right sides of a pair of second sliding blocks (9) and is threadedly connected to the pair of second sliding blocks (9).
6. The cassette-type center shaft precision forging device as claimed in claim 5, characterized in that: A second motor (22) is mounted on one side of the second mounting seat (7), and an output end of the second motor (22) is transmission-connected to the bidirectional screw (21) via a coupling.
7. The cassette-type center shaft precision forging device as claimed in claim 1, characterized in that: A third motor (23) is installed inside the workbench (2), and an output end of the third motor (23) is transmission-connected to the first mounting seat (3) via a coupling.
8. The cassette-type center shaft precision forging device as claimed in claim 1, characterized in that: A controller (24) is installed on one side of the workbench (2), and the controller (24) is electrically connected to the first motor (20), the second motor (22), the third motor (23), the heating furnace (11), and the upper mold (15).