Round metal part cutting equipment with automatic feeding and discharging functions

The circular metal piece cutting device automates loading and unloading processes using cylinders and pneumatic clamps, addressing the inefficiencies of manual operation and reducing costs by enabling single-operator control of multiple lathes.

CN222288819UActive Publication Date: 2025-01-03SUZHOU KINGLEI ENG CO LTD
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Patent Information

Application Number
CN202421163056.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-03
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

Traditional metal cutting lathes require manual loading and unloading, which is time-consuming and increases production costs, affecting processing efficiency and necessitating multiple operators.

Method used

A circular metal piece cutting device with automatic loading and unloading, utilizing a combination of cylinders, pneumatic mechanical clamps, and positioning blocks to automate the process, allowing continuous operation without manual intervention.

Benefits of technology

Enables efficient, automated loading and unloading of metal pieces, reducing the need for multiple operators and lowering production costs while maintaining high processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a circular metal piece cutting device capable of automatically feeding and discharging, which relates to the technical field of metal piece cutting and comprises a cutting lathe body, a vibrating plate is arranged on one side of the cutting lathe body, a supporting table is fixedly connected to one side of the cutting lathe body, a discharging table is fixedly connected to one side of the supporting table, and a feeding table is fixedly connected to the other side of the discharging table. According to the automatic feeding and discharging device for the circular metal part, the circular metal part is fed into the guide frame through the vibration disc, the circular metal part can move to the position above the tool bit, the tool bit is pushed out by the cutting lathe body subsequently, the metal part is bounced into the discharging table, and therefore a set of complete feeding and discharging is completed. In the whole process, the lathes do not need to be manually operated, continuous work can be achieved, a single person can control the multiple lathes to conduct machining at the same time, and the product cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal piece cutting, in particular to a circular metal piece cutting device with automatic loading and unloading. Background Art

[0002] Metal cutting is a material removal and forming method in metal forming technology. The metal cutting process is the process of interaction between the workpiece and the tool. The tool removes excess metal from the workpiece to be processed.

[0003] As disclosed in publication number CN220516093U, the utility model provides an automated metal cutting machine tool, which includes: a mounting frame and a cutting mechanism, the mounting frame includes a base, two rectangular plates and a top plate, the two rectangular plates are fixedly mounted on the top of the base, and the top plate is fixedly mounted on the top of the two rectangular plates; the cutting mechanism is arranged on the top, and the cutting mechanism includes a mounting plate, a cylinder, a circular plate, two connecting blocks, a servo motor, a fixed block, two limit rods and a cutting device, and the mounting plate is arranged below the bottom of the top plate.

[0004] However, in the prior art, traditional cutting lathes require separate operators, and the operators are required to always pay attention to the cutting status during the cutting process. When processing a large number of metal parts, the operator will consume more energy, and multiple operators need to be equipped accordingly. This method will directly lead to a significant increase in production costs, and manual loading and unloading will take a lot of time and affect the processing efficiency. Utility Model Content

[0005] The utility model aims to solve the problem in the prior art that manual loading and unloading takes a long time and affects processing, and proposes a circular metal piece cutting device with automatic loading and unloading.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a circular metal parts cutting equipment with automatic loading and unloading, comprising a cutting lathe main body, a vibration disk is provided on one side of the cutting lathe main body, a support platform is fixedly connected to one side of the cutting lathe main body, a unloading platform is fixedly connected to one side of the support platform, the unloading platform is aligned with the cutter head of the cutting lathe main body, a guide frame is fixedly connected to one side of the vibration disk, the other end of the guide frame is fixedly connected to the top of the cutting lathe main body, a movable slide is slidably connected to the top of the support platform, a pneumatic mechanical clamp is slidably connected to the upper surface of the movable slide, and the pneumatic mechanical clamp is connected to an external air source.

[0007] Preferably, a fixing plate is fixedly installed on the top of the cutting lathe body, and a first cylinder is fixedly installed on the top of the fixing plate.

[0008] Preferably, one end of the piston rod of the first cylinder is fixedly connected to a filling plate, and the bottom of the filling plate is fixedly connected to a limiting plate.

[0009] Preferably, a guide rod is fixedly connected to the top of the filling plate, and the guide rod passes through the fixed plate.

[0010] Preferably, a second cylinder is fixedly installed inside the limiting plate, and the second cylinder is located on one side of the fixing plate.

[0011] Preferably, a third cylinder is fixedly mounted on the top of the cutting lathe body, and the third cylinder is flush with the second cylinder.

[0012] Preferably, a positioning block is fixedly mounted on the upper surface of the movable slide, and a first baffle is fixedly mounted on the top of one of the positioning blocks.

[0013] Preferably, the top of the other positioning block is rotatably connected to a second baffle via a torsion spring, and a transmission rope is fixedly connected between one end of the second baffle and one side of the pneumatic mechanical gripper.

[0014] Compared with the prior art, the advantages and positive effects of the utility model are:

[0015] 1. In the utility model, a circular metal piece is sent into a guide frame through a vibration plate, and the circular metal piece moves to the top of the cutter head. Then, the third cylinder pushes the metal piece onto the piston rod of the second cylinder, and the first cylinder pushes the second cylinder downward. Finally, the second cylinder sends the metal piece to the cutter head of the cutting lathe body. The second cylinder, the first cylinder and the third cylinder are restored to their initial states in turn. Subsequently, during the cutting process, the metal piece is fixed by a pneumatic mechanical clamp, and the cutting lathe body pushes out the cutter head to bounce the metal piece into the unloading table, thereby completing a complete set of loading and unloading. The entire process does not require manual operation of the lathe, and can work continuously. A single person can control multiple lathes for processing at the same time, thereby reducing the cost of the product.

[0016] 2. In the utility model, positioning blocks are arranged on the upper surface of the movable slide, a first baffle is fixedly mounted on one of the positioning blocks, and a second baffle is rotatably connected to the other positioning block. During the movement of the pneumatic mechanical gripper, the second baffle can be driven to rotate around the positioning block. Subsequently, when the movable slide moves to the tool head, the second baffle and the first baffle can block the pop-up metal parts to ensure that they can stably fall into the unloading table. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model provides a three-dimensional structural schematic diagram of a circular metal parts cutting device with automatic loading and unloading;

[0018] Figure 2The utility model provides a front view of a circular metal cutting device with automatic loading and unloading;

[0019] Figure 3 The utility model provides a schematic diagram of the planar structure of the first cylinder, the second cylinder and the third cylinder of a circular metal part cutting device with automatic loading and unloading;

[0020] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure of part A.

[0021] Legend: 1. Cutting lathe body; 2. Vibrating plate; 3. Support table; 4. Unloading table; 5. Guide frame; 6. Movable slide; 7. Pneumatic mechanical clamp; 8. Fixed plate; 9. First cylinder; 10. Second cylinder; 11. Third cylinder; 12. Filling plate; 13. Guide rod; 14. Limit plate; 15. Positioning block; 16. Second baffle; 17. First baffle; 18. Transmission rope. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0024] Embodiment 1

[0025] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the utility model provides a circular metal parts cutting equipment with automatic loading and unloading, including a cutting lathe body 1, a vibration plate 2 is arranged on one side of the cutting lathe body 1, a support platform 3 is fixedly connected to one side of the cutting lathe body 1, a feed table 4 is fixedly connected to one side of the support platform 3, the feed table 4 is aligned with the cutter head of the cutting lathe body 1, a guide frame 5 is fixedly connected to one side of the vibration plate 2, the other end of the guide frame 5 is fixedly connected to the top of the cutting lathe body 1, a movable slide 6 is slidably connected to the top of the support platform 3, a pneumatic mechanical clamp 7 is slidably connected to the upper surface of the movable slide 6, and a pneumatic motor The mechanical clamp 7 is connected to the external air source. A fixing plate 8 is fixedly installed on the top of the cutting lathe body 1. A first cylinder 9 is fixedly installed on the top of the fixing plate 8. One end of the piston rod of the first cylinder 9 is fixedly connected to a filling plate 12. The bottom of the filling plate 12 is fixedly connected to a limiting plate 14. The top of the filling plate 12 is fixedly connected to a guide rod 13. The guide rod 13 penetrates the fixing plate 8. A second cylinder 10 is fixedly installed inside the limiting plate 14. The second cylinder 10 is located on one side of the fixing plate 8. A third cylinder 11 is fixedly installed on the top of the cutting lathe body 1. The third cylinder 11 is flush with the second cylinder 10.

[0026] The specific settings and functions of this embodiment are described in detail below. When in use, multiple center metal pieces are placed in the vibration plate 2, and the vibration plate 2 sends the metal pieces into the guide frame 5 in sequence. The metal pieces are then moved along the direction of the guide frame 5 to just above the cutter head. Subsequently, the third cylinder 11 pushes the metal pieces in the guide frame 5 onto the piston rod of the second cylinder 10, and the pneumatic mechanical gripper 7 moves sideways away from the cutter head. At this time, the first cylinder 9 pushes the second cylinder 10 downward to move the second cylinder 10 to a position aligned with the cutter head. Finally, the piston rod of the second cylinder 10 pushes the metal piece onto the cutter head again, and the pneumatic mechanical gripper 7 resets and clamps the metal piece on the cutter head. At this time, the cutting lathe body 1 drives the cutter head to rotate to process the metal piece.

[0027] The second cylinder 10 is mounted on a limit plate 14, which is connected to a filling plate 12. The filling plate 12 is located below the fixed plate 8, and is used to ensure that the second cylinder 10 can be flush with the third cylinder 11 and the material in the guide frame 5 in the initial state. When the first cylinder 9 pushes the filling plate 12 to move downward, the guide rod 13 that penetrates the fixed plate 8 will assist in determining the moving route of the filling plate 12 to prevent the filling plate 12 from deflecting.

[0028] After the cutting is completed, the pneumatic mechanical clamp 7 moves sideways away from the cutter head, the cutting lathe body 1 pushes out the cutter head, and pushes the metal part to the unloading table 4. The unloading table 4 is fixedly installed on the support table 3, and the support table 3 also synchronously determines the position of the movable slide 6. The pneumatic mechanical clamp 7 is slidably installed on the movable slide 6, and they are all controlled separately.

[0029] Embodiment 2

[0030] like Figure 2 and Figure 4 As shown, a positioning block 15 is fixedly installed on the upper surface of the movable slide 6, wherein a first baffle 17 is fixedly installed on the top of one of the positioning blocks 15, and a second baffle 16 is rotatably connected to the top of the other positioning block 15 through a torsion spring, and a transmission rope 18 is fixedly connected between one end of the second baffle 16 and one side of the pneumatic mechanical gripper 7.

[0031] The effect achieved by the entire embodiment is that the two positioning blocks 15 respectively determine the positions of the first baffle 17 and the second baffle 16, wherein the first baffle 17 is in a fixed state, and the second baffle 16 is installed on the positioning block 15 through a torsion spring. During the movement of the pneumatic mechanical clamp 7, the second baffle 16 will be pulled to rotate by the transmission rope 18. After rotating to a state flush with the first baffle 17, the movable slide 6 will bring the first baffle 17 and the second baffle 16 to both sides of the cutter head, and use the baffles to block metal parts to prevent them from falling out of the unloading table 4.

[0032] The use method and working principle of the device are as follows: the vibration plate 2 sequentially feeds the metal parts into the guide frame 5, and the metal parts then move along the direction of the guide frame 5 to the top of the cutter head, and then the third cylinder 11 pushes the metal parts in the guide frame 5 to the piston rod of the second cylinder 10, and the pneumatic mechanical gripper 7 moves sideways away from the cutter head, at which time the first cylinder 9 pushes the second cylinder 10 downward to move the second cylinder 10 to a position aligned with the cutter head, and finally the second cylinder 10 pushes the metal parts onto the cutter head, and then the second cylinder 10 resets, and the pneumatic mechanical gripper 7 moves back to the initial position to clamp the metal parts on the cutter head, and at this time the cutting lathe body 1 drives the cutter head to rotate to process the metal parts;

[0033] After the cutting is completed, the pneumatic mechanical clamp 7 moves sideways away from the cutter head. During the movement, the second baffle 16 is pulled to rotate by the transmission rope 18. After rotating to a state flush with the first baffle 17, the movable slide 6 brings the first baffle 17 and the second baffle 16 to both sides of the cutter head. At this time, the cutting lathe body 1 pushes out the cutter head and pushes the metal parts into the unloading table 4.

[0034] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A circular metal parts cutting device with automatic loading and unloading, comprising a cutting lathe body (1), characterized in that: A vibration plate (2) is provided on one side of the cutting lathe body (1); a support platform (3) is fixedly connected to one side of the cutting lathe body (1); a material unloading platform (4) is fixedly connected to one side of the support platform (3); the material unloading platform (4) is aligned with the cutter head of the cutting lathe body (1); a guide frame (5) is fixedly connected to one side of the vibration plate (2); the other end of the guide frame (5) is fixedly connected to the top of the cutting lathe body (1); a movable slide (6) is slidably connected to the top of the support platform (3); a pneumatic mechanical gripper (7) is slidably connected to the upper surface of the movable slide (6); and the pneumatic mechanical gripper (7) is connected to an external air source.

2. The automatic loading and unloading circular metal cutting device according to claim 1 is characterized in that: A fixing plate (8) is fixedly mounted on the top of the cutting lathe body (1), and a first cylinder (9) is fixedly mounted on the top of the fixing plate (8).

3. The automatic loading and unloading circular metal cutting device according to claim 2 is characterized in that: One end of the piston rod of the first cylinder (9) is fixedly connected to a filling plate (12), and the bottom of the filling plate (12) is fixedly connected to a limiting plate (14).

4. The automatic loading and unloading circular metal cutting device according to claim 3 is characterized in that: A guide rod (13) is fixedly connected to the top of the filling plate (12), and the guide rod (13) passes through the fixed plate (8).

5. The automatic loading and unloading circular metal cutting device according to claim 3 is characterized in that: A second cylinder (10) is fixedly installed inside the limiting plate (14), and the second cylinder (10) is located on one side of the fixing plate (8).

6. The automatic loading and unloading circular metal cutting device according to claim 1 is characterized in that: A third cylinder (11) is fixedly mounted on the top of the cutting lathe body (1), and the third cylinder (11) is flush with the second cylinder (10).

7. The automatic loading and unloading circular metal cutting device according to claim 5, characterized in that: A positioning block (15) is fixedly mounted on the upper surface of the movable slide (6), and a first baffle (17) is fixedly mounted on the top of one of the positioning blocks (15).

8. The automatic loading and unloading circular metal cutting device according to claim 7 is characterized in that: The top of the other positioning block (15) is rotatably connected to a second baffle (16) via a torsion spring, and a transmission rope (18) is fixedly connected between one end of the second baffle (16) and one side of the pneumatic mechanical gripper (7).