Wire cutting machine table for metal machining

Abstract

The utility model is suitable for the technical field of metal processing, and provides a wire cutting machine table for metal processing, which comprises a wire cutting machine table body suitable for metal processing, the protective shell is used for shielding and preventing dust, and the protective shell is fixedly mounted at the top of the wire cutting machine table body; the dust collection fan is used for collecting dust, and the dust collection fan is fixedly installed in the wire cutting machine table body; and the collecting pipe fixedly communicates with one side of the protective shell, the air outlet end of the collecting pipe fixedly communicates with the air inlet end of the dust collection fan, and a dust collection cover is fixedly installed at the air inlet end of the collecting pipe. According to the wire cutting machine table for metal machining, through a series of innovative designs, the problem that a traditional wire cutting machine table is lack of shielding protection measures is effectively solved, the concentration of dust in the working environment is remarkably reduced, the body health of operators is protected, and the cleanliness of a working place is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of metal processing, and in particular relates to a wire cutting machine for metal processing. Background Art

[0002] In the metal processing industry, wire cutting technology is an advanced process widely used in cutting various metal materials and complex-shaped parts. With the continuous development of industrial technology and the increasing precision of products, the performance and precision requirements of wire cutting machines for metal processing are also getting higher and higher.

[0003] However, traditional wire cutting machines often lack effective shielding and protection measures, resulting in a large amount of dust and tiny particles generated by cutting floating into the working environment during the cutting of metal workpieces; these floating dusts not only pose potential hazards to the health of operators, such as respiratory diseases after inhalation, but may also pollute the workplace and affect the normal operation of the equipment and processing quality. Utility Model Content

[0004] The utility model provides a wire cutting machine for metal processing, aiming to solve the problem that the traditional wire cutting machine lacks effective shielding and protection measures.

[0005] The utility model is implemented as follows: a wire cutting machine for metal processing, comprising: a wire cutting machine body suitable for metal processing; a protective shell for shielding and preventing dust, the protective shell being fixedly installed on the top of the wire cutting machine body; a dust suction fan for absorbing dust, the dust suction fan being fixedly installed in the wire cutting machine body; a collecting pipe, the collecting pipe being fixedly connected to one side of the protective shell, the air outlet end of the collecting pipe being fixedly connected to the air inlet end of the dust suction fan, and a dust collecting hood being fixedly installed on the air inlet end of the collecting pipe; a dust reduction box for containing water-precipitated dust, the dust reduction box being arranged in the wire cutting machine body; a dust exhaust pipe for discharging dust, the dust exhaust pipe being fixedly connected to the air outlet end of the dust suction fan, and the dust outlet end of the dust exhaust pipe extending into the dust reduction box; an air intake filter mechanism for air intake filtering dust, the air intake filter mechanism being arranged on the protective shell.

[0006] Preferably, the air intake filtering mechanism includes: a connecting pipe for wind fixedly connected to one side of the protective shell; a dust filter box fixedly connected to the air inlet end of the connecting pipe; a detachable dust filter plate arranged in the dust filter box for filtering dust and impurities; and an air intake pipe fixedly connected to the bottom of the dust filter box.

[0007] Preferably, a stirring rod for stirring up precipitated dust is rotatably installed in the dust reduction box, both ends of the stirring rod extend out of the dust reduction box, a motor for driving the stirring rod to rotate is fixedly installed on one side of the dust reduction box, a coupling is fixedly installed on the output shaft of the motor, and one end of the coupling is fixedly connected to one end of the stirring rod.

[0008] Preferably, one side of the dust reduction box is fixedly connected with a sewage pipe for sewage discharge, the sewage outlet end of the sewage pipe extends out of the wire cutting machine body, and a valve is arranged on the sewage pipe.

[0009] Preferably, an operating port for personnel to operate is opened on one side of the protective shell, and an openable and closable shielding door is provided inside the operating chamber. The shielding door is provided with hinges and a transparent observation window, and the hinges are fixedly connected to the protective shell.

[0010] Preferably, an inspection port is provided on one side of the dust filter box, a sealing plate is provided in the inspection port, a plurality of screws are provided on the sealing plate, and the plurality of screws are all threadedly connected to the dust filter box.

[0011] Preferably, a liquid level window is provided on one side of the dust reduction box, a plurality of support blocks are symmetrically fixedly installed on the bottom of the dust reduction box, and anti-slip pads are provided on the bottom ends of the plurality of support blocks.

[0012] Compared with the related art, the wire cutting machine for metal processing provided by the utility model has the following beneficial effects:

[0013] The closed design of the protective shell effectively shields the cutting area, reduces the dust concentration in the working environment, and protects the health of the operator; secondly, the design of the dust suction fan and the dust exhaust pipe realizes the efficient removal of the dust generated during the work process, further reducing the impact of the dust on the operator and equipment; the water in the dust suppression box settles after contacting the dust, effectively purifying the air and reducing the secondary pollution of the dust; in addition, the setting of the air intake filter mechanism further enhances the dustproof effect of the protective shell, ensures the cleanliness of the working environment, and extends the service life of the internal equipment of the machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of a wire cutting machine for metal processing provided by the utility model;

[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0016] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0017] Figure 4 It is a structural schematic diagram of the dust filter box and the connecting pipe in the utility model.

[0018] Figure numerals: 1. Wire cutting machine body; 2. Protective shell; 3. Dust suction fan; 4. Collecting pipe; 5. Dust hood; 6. Dust suppression box; 7. Dust exhaust pipe; 8. Connecting pipe; 9. Dust filter box; 10. Dust filter plate; 11. Inlet pipe; 12. Stirring rod; 13. Motor; 14. Coupling; 15. Drain pipe; 16. Valve; 17. Shielding door; 18. Hinge. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model provides a wire cutting machine for metal processing, such as Figure 1-4 As shown, the wire cutting machine for metal processing includes: a wire cutting machine body 1 suitable for metal processing; a protective shell 2 for shielding and preventing dust, the protective shell 2 is fixedly installed on the top of the wire cutting machine body 1; a dust suction fan 3 for absorbing dust, the dust suction fan 3 is fixedly installed in the wire cutting machine body 1; a collecting pipe 4, the collecting pipe 4 is fixedly connected to one side of the protective shell 2, the air outlet end of the collecting pipe 4 is fixedly connected to the air inlet end of the dust suction fan 3, and a dust collecting cover 5 is fixedly installed on the air inlet end of the collecting pipe 4; a dust reduction box 6 for containing water-precipitated dust, the dust reduction box 6 is arranged in the wire cutting machine body 1; a dust exhaust pipe 7 for discharging dust, the dust exhaust pipe 7 is fixedly connected to the air outlet end of the dust suction fan 3, and the dust outlet end of the dust exhaust pipe 7 extends into the dust reduction box 6; an air intake filter mechanism for air intake dust filtering, the air intake filter mechanism is arranged on the protective shell 2.

[0022] It should be noted that wire cutting is a key process in the metal processing process. It uses thin wires or cutting wires as tools to cut metal materials through electric spark discharge or mechanical action. However, this processing method is often accompanied by the generation of dust and tiny particles, which are mainly composed of tiny fragments of metal materials during the cutting process; traditional wire cutting machines are usually not equipped with effective shielding and protection measures, which means that during the cutting process, a large amount of dust and tiny particles will directly drift into the working environment; this not only poses a serious threat to the health of operators, but may also bring a series of other problems; first of all, for operators, they are easily inhaled these harmful substances when exposed to this dusty working environment for a long time. Long-term inhalation of metal dust may lead to respiratory diseases such as pneumoconiosis, which is a serious occupational disease that has a serious impact on the health and quality of life of operators; secondly, the drifting dust may also pollute In the workplace, dust adheres to equipment, tools and workbenches, affecting the normal operation and processing quality of the equipment. The accumulation of dust may also cause safety hazards such as fire or explosion. In addition, the dispersion of dust will reduce the visibility of the working environment, affecting the operator's line of sight and operation accuracy. This not only increases the difficulty of operation, but may also lead to operational errors, further affecting the processing quality and efficiency. In summary, the traditional wire cutting machine lacks effective shielding and protection measures, resulting in the dust and tiny particles generated during the cutting process drifting into the working environment, which has a serious impact on the health of the operator, the cleanliness of the workplace, and the normal operation and processing quality of the equipment. Therefore, it is particularly urgent and necessary to develop a wire cutting machine for metal processing with effective shielding and protection measures.

[0023] In this embodiment, the protective shell 2 is fixedly installed on the top of the wire cutting machine body 1 to form a closed working environment. When the wire cutting machine is working, the protective shell 2 effectively blocks the cutting area and prevents the dust and tiny particles from floating; this greatly reduces the dust concentration in the working environment and significantly reduces the risk of dust inhalation by operators, thereby protecting the health of operators; at the same time, it also avoids dust pollution to the workplace and equipment, ensuring the normal operation and processing quality of the equipment; the dust suction fan 3 is installed inside the machine, and the dust hood 5 is fixed on the air inlet end of the collection pipe 4; when the dust suction fan 3 is working, it will generate suction, through the dust hood 5 and the collection pipe 4, suck the floating dust, and transport it to the air inlet end of the dust suction fan 3; this design can efficiently remove the dust generated during work and further reduce the impact of dust on operators and equipment; the dust outlet end of the dust exhaust pipe 7 extends into the dust reduction box 6, and when the dust suction fan 3 sucks in the dust and discharges it through the dust exhaust pipe 7, the dust will enter the dust reduction box 6. A certain amount of water may be contained in the dust reduction box 6, and the dust will settle after contacting with the water, thereby achieving the purpose of further purifying the air; this design can not only settle the dust and reduce the secondary pollution of the dust, but also further reduce the dust particles in the air through the absorption of water, thereby improving the cleanliness of the working environment; the air intake filter mechanism is arranged on the protective shell 2, and its main function is to filter the air entering the inside of the protective shell 2 to prevent external dust from entering the working area; this design further enhances the dustproof effect of the protective shell 2, ensures the cleanliness of the working environment, and also extends the service life of the internal equipment of the machine.

[0024] In a further preferred embodiment of the utility model, the air intake filtering mechanism includes: a connecting pipe 8 for wind fixedly connected to one side of the protective shell 2; a dust filter box 9 fixedly connected to the air intake end of the connecting pipe 8; a detachable dust filter plate 10 arranged in the dust filter box 9 for filtering dust and impurities; and an air intake pipe 11 fixedly connected to the bottom of the dust filter box 9.

[0025] In this embodiment, the connecting pipe 8 is fixedly connected to one side of the protective shell 2, and its main function is to introduce external air to ensure sufficient air circulation inside the wire cutting machine.

[0026] Beneficial effects: Through the connecting pipe 8, the external air can smoothly enter the protective shell 2, ensuring the normal operation and heat dissipation of the machine; the dust filter box 9 is fixedly connected to the air inlet end of the connecting pipe 8, and its main function is to filter the dust and impurities in the air entering the machine; the design of the dust filter box 9 can effectively intercept the dust and impurities in the air and prevent them from entering the machine, thereby protecting the equipment and parts inside the machine and extending their service life; the detachable dust filter plate 10 is arranged inside the dust filter box 9, and its main function is to filter and intercept the dust and impurities in the air; the design of the detachable dust filter plate 10 makes the cleaning and maintenance of the dust filter box 9 more convenient. When the dust on the dust filter plate 10 accumulates to a certain extent, it can be easily removed for cleaning or replacement, thereby ensuring the lasting and effective dust filtering effect; the air inlet pipe 11, its function is to introduce the clean air filtered by the dust filter box 9 into the machine; through the air inlet pipe 11, the clean air can smoothly enter the machine, providing the necessary air support for the normal operation of the machine.

[0027] In a further preferred embodiment of the utility model, a stirring rod 12 for stirring up precipitated dust is rotatably installed in the dust reduction box 6, both ends of the stirring rod 12 extend out of the dust reduction box 6, and a motor 13 for driving the stirring rod 12 to rotate is fixedly installed on one side of the dust reduction box 6, and a coupling 14 is fixedly installed on the output shaft of the motor 13, and one end of the coupling 14 is fixedly connected to one end of the stirring rod 12.

[0028] In this embodiment, through the stirring of the stirring rod 12, the dust particles are evenly distributed in the water, the contact area between the dust and the water is increased, and the dust sedimentation process is accelerated; at the same time, the stirring action can also prevent the dust particles from agglomerating due to long-term standing, so that the subsequent sewage discharge can be carried out smoothly. When the motor 13 is started, its output shaft will drive the coupling 14 and the stirring rod 12 to rotate together; this design makes the rotational power source of the stirring rod 12 stable and reliable, and the motor 13 can be started or stopped at any time as needed, thereby realizing flexible control of the internal environment of the dust reduction box 6; in addition, the use of the coupling 14 also ensures the stable connection between the motor 13 and the stirring rod 12, avoiding the problem of connection failure caused by vibration or impact.

[0029] In a further preferred embodiment of the utility model, one side of the dust reduction box 6 is fixedly connected to a sewage pipe 15 for sewage discharge, the sewage outlet end of the sewage pipe 15 extends out of the wire cutting machine body 1, and a valve 16 is provided on the sewage pipe 15.

[0030] In this embodiment, through the sewage pipe 15, the operator can clean the sediment inside the dust reduction box 6 regularly or as needed, which avoids the problems of reduced dust reduction efficiency or blockage caused by excessive sediment. The setting of the valve 16 makes the sewage operation more convenient and controllable; when the dust reduction box 6 needs to be cleaned, the valve 16 can be opened to discharge sewage; when the sewage discharge is completed, the valve 16 can be closed to keep the dust reduction box 6 in a sealed state; this avoids problems such as sewage leakage caused by misoperation or external factors.

[0031] In a further preferred embodiment of the utility model, an operating port for personnel to operate is opened on one side of the protective shell 2, and an openable and closable shielding door 17 is provided inside the operating port. The shielding door 17 is provided with a hinge 18 and a transparent observation window, and the hinge 18 is fixedly connected to the protective shell 2.

[0032] In this embodiment, an operation opening is opened on one side of the protective shell 2, and the size and position of the opening are carefully designed to ensure that the operator can operate the machine through the opening. The design of the shielding door 17 allows the operation opening to be closed when not in use, thereby maintaining the sealing of the protective shell 2. At the same time, the stability and reliability of the shielding door 17 are ensured by the fixed connection between the hinge 18 and the protective shell 2. A transparent observation window is set on the shielding door 17, and the window is made of transparent material, allowing the operator to observe the working conditions inside the machine through the window.

[0033] In a further preferred embodiment of the utility model, an inspection port is opened on one side of the dust filter box 9, a sealing plate is arranged in the inspection port, a plurality of screws are arranged on the sealing plate, and the plurality of screws are all threadedly connected to the dust filter box 9.

[0034] In this embodiment, an inspection port is provided on one side of the dust filter box 9. The size of the port is moderate, allowing the operator to reach into the dust filter box 9 to inspect and replace the dust filter plate 10. The provision of the sealing plate ensures that the inspection port can remain sealed when not in use, preventing dust and impurities from entering the dust filter box 9 through the inspection port. At the same time, the screw fixing method ensures that the connection between the sealing plate and the dust filter box 9 is firm and reliable.

[0035] In a further preferred embodiment of the utility model, a liquid level window is provided on one side of the dust reduction box 6, and a plurality of support blocks are symmetrically fixedly installed on the bottom of the dust reduction box 6, and anti-slip pads are provided on the bottom ends of the plurality of support blocks.

[0036] In this embodiment, the setting of the liquid level window allows the operator to intuitively understand the water level in the dust suppression box 6, so as to replenish water or discharge excess water in time. This helps to maintain the water level in the dust suppression box 6 stable and ensure the optimization of the dust suppression effect. The symmetrical distribution and fixed installation of the support blocks ensure the stability and stability of the dust suppression box 6. Even if vibration occurs during the operation of the machine, the dust suppression box 6 can maintain a relatively stable position, avoiding problems such as reduced dust suppression effect or leakage due to position movement.

[0037] In summary, the wire cutting machine for metal processing provided by this technical solution, through a series of innovative designs, effectively solves the problem of lack of shielding and protection measures in traditional wire cutting machines, significantly reduces the concentration of dust in the working environment, protects the health of operators, improves the cleanliness of the workplace, and ensures the normal operation of the equipment and processing quality; at the same time, these designs also reflect the importance of environmental protection and operator health, and meet the sustainable development requirements of modern industrial production.

[0038] Compared with the relevant technology, the closed design of the protective shell 2 effectively shields the cutting area, reduces the dust concentration in the working environment, and protects the health of the operator; secondly, the design of the dust suction fan 3 and the dust exhaust pipe 7 realizes the efficient removal of the dust generated during the work process, further reducing the impact of the dust on the operator and equipment; the water in the dust reduction box 6 settles after contacting with the dust, effectively purifies the air, and reduces the secondary pollution of the dust; in addition, the setting of the air intake filter mechanism further enhances the dustproof effect of the protective shell 2, ensures the cleanliness of the working environment, and extends the service life of the internal equipment of the machine.

[0039] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0040] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0041] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A wire cutting machine for metal processing, characterized in that: include: Wire cutting machine body suitable for metal processing; A protective shell for shielding and preventing dust, wherein the protective shell is fixedly installed on the top of the wire cutting machine body; A dust suction fan for absorbing dust, wherein the dust suction fan is fixedly installed in the wire cutting machine body; A collecting pipe, wherein the collecting pipe is fixedly connected to one side of the protective shell, an air outlet end of the collecting pipe is fixedly connected to an air inlet end of the dust suction fan, and a dust collecting hood is fixedly installed on the air inlet end of the collecting pipe; A dust suppression box for containing water-precipitated dust, wherein the dust suppression box is disposed in the wire cutting machine body; A dust exhaust pipe for discharging dust, the dust exhaust pipe is fixedly connected to the air outlet end of the dust suction fan, and the dust outlet end of the dust exhaust pipe extends into the dust suppression box; An air intake filter mechanism is used for filtering dust from the air intake, and the air intake filter mechanism is arranged on the protective shell.

2. The wire cutting machine for metal processing according to claim 1, characterized in that: The air intake filtering mechanism comprises: A connecting pipe for air and wind fixedly connected to one side of the protective shell; A dust filter box fixedly connected to the air inlet end of the connecting pipe; A detachable dust filter plate disposed in the dust filter box for filtering dust and impurities; An air inlet pipe is fixedly connected to the bottom of the dust filter box.

3. The wire cutting machine for metal processing according to claim 1, characterized in that: A stirring rod for stirring up precipitated dust is rotatably installed in the dust reduction box, and both ends of the stirring rod extend out of the dust reduction box. A motor for driving the stirring rod to rotate is fixedly installed on one side of the dust reduction box, and a coupling is fixedly installed on the output shaft of the motor, and one end of the coupling is fixedly connected to one end of the stirring rod.

4. The wire cutting machine for metal processing according to claim 1, characterized in that: One side of the dust reduction box is fixedly connected with a sewage pipe for sewage discharge, the sewage outlet end of the sewage pipe extends out of the wire cutting machine body, and a valve is arranged on the sewage pipe.

5. The wire cutting machine for metal processing according to claim 1, characterized in that: An operating port for personnel to operate is provided on one side of the protective shell, an openable and closable shielding door is provided inside the operating chamber, a hinge and a transparent observation window are provided on the shielding door, and the hinge is fixedly connected to the protective shell.

6. The wire cutting machine for metal processing according to claim 2, characterized in that: An inspection port is provided on one side of the dust filter box. A sealing plate is provided in the inspection port. A plurality of screws are provided on the sealing plate. The plurality of screws are all threadedly connected with the dust filter box.

7. The wire cutting machine for metal processing according to claim 1, characterized in that: A liquid level window is arranged on one side of the dust reduction box, and a plurality of support blocks are symmetrically fixedly installed on the bottom of the dust reduction box, and anti-slip pads are arranged on the bottom ends of the plurality of support blocks.

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