Welding device for bicycle front fork

By designing a welding device for bicycle forks, the relative movement and ring welding of the forks and vertical beams are achieved by using the mounting ring and driving mechanism, the problem of easy collision of the robotic arms during the welding process is solved, and the convenience and efficiency of welding are improved .

CN222289176UActive Publication Date: 2025-01-03HAIAN ZHONGTIAN VEHICLE TECH CO LTD
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Patent Information

Application Number
CN202421008659.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-03
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

During the production process of bicycle fork parts, during the welding of the fork and the vertical beam, the robotic arms are prone to collision, resulting in inconvenient movement.

Method used

A welding device including a workbench, a fixing ring, a mounting ring, a driving mechanism and a buffer mechanism is designed. Through the rotation of the mounting ring and the driving part, relative movement of the front fork and vertical beam and annular welding are realized to reduce collisions.

Benefits of technology

The device simplifies the welding process, improves operational ease, reduces the movement complexity of the robotic arm, avoids collisions, and improves welding efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding device for a bicycle front fork, and relates to the technical field of welding. The welding device comprises a workbench, a fixing ring is connected to the top of the workbench, a mounting ring is rotatably mounted on the inner side of the fixing ring, and a welding mechanism is mounted on the inner side of the mounting ring. Through the design of the mounting ring, after the front fork and the vertical beam are fixed to the fixing clamp, the driving piece can drive the two mounting frames to move in the direction of the fixing ring, so that the front fork is close to the vertical beam, the front fork can penetrate through the mounting ring and make contact with the vertical beam, and then the driving mechanism can drive the mounting ring to rotate; compared with the prior art, the welding device has the advantages that the structure is simple, the welding device is convenient and easy to use, collision is not prone to being generated in the welding process, and practicability is achieved.
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Description

Technical Field

[0001] The present application relates to the field of welding technology, and in particular to a welding device for a bicycle front fork. Background Art

[0002] The front fork component of a bicycle is located in the front part of the bicycle structure. Its upper end is connected to the handlebar component, the frame component cooperates with the front tube, and the lower end cooperates with the front axle component to form the guidance system of the bicycle. By turning the handlebar and the front fork, the front wheel can change direction, which plays a guiding role in the bicycle. In addition, it can also control the driving of the bicycle. The force condition of the front fork component is that of a cantilever beam, so the front fork component must have sufficient strength and other properties.

[0003] The front fork component is often composed of a front fork and a vertical beam. During the production process of the front fork component, it is generally necessary to fix the front fork and the vertical beam, and then weld the two together using a welding gun installed at the end of a robotic arm, and flip the front fork and the vertical beam during welding. However, the robotic arm is prone to collision during welding, so the robotic arm needs to move with the flipping of the front fork and the vertical beam, which is rather troublesome. In order to reasonably improve this problem, the present application proposes a welding device for a bicycle front fork. Utility Model Content

[0004] The purpose of the present application is to solve the problem that in the production process of front fork components, the front fork and the vertical beam generally need to be fixed, and then the two are welded by a welding gun installed at the end of a robot arm, and the front fork and the vertical beam are flipped during welding. However, since the robot arm is prone to collision during welding, the robot arm needs to move with the flipping of the front fork and the vertical beam, which is a rather troublesome technical problem. The present application provides a welding device for a bicycle front fork.

[0005] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:

[0006] A welding device for a bicycle front fork, comprising:

[0007] A workbench, the top of which is connected with a fixing ring, a mounting ring is rotatably mounted inside the fixing ring, and a welding mechanism is mounted inside the mounting ring;

[0008] The mounting frames are symmetrically arranged on the opposite sides of the fixing ring, and both of them are slidably matched with the workbench. The workbench is provided with a driving member for driving the two mounting frames to slide. The opposite sides of the mounting frames are provided with fixing clamps;

[0009] The driving mechanism is used to drive the mounting ring to rotate.

[0010] Furthermore, the driving member includes two screw rods rotatably mounted on the workbench, the two screw rods are respectively threadedly engaged with two mounting frames, a rotating rod is rotatably mounted on the workbench, the end of the rotating rod is connected to the two screw rods through a bevel gear assembly, and a first driving part is provided on the workbench, which is used to drive the rotating rod to rotate.

[0011] Furthermore, the driving mechanism includes a spur gear rotatably mounted on the workbench, a through groove is provided on the fixing ring, a tooth groove is provided on the outer side of the mounting ring, the spur gear is meshed with the tooth groove through the through groove, and a second driving part is provided on the workbench, which is used to drive the spur gear to rotate.

[0012] Furthermore, the fixing fixture is connected to the mounting frame via a buffer mechanism.

[0013] Furthermore, the buffer mechanism includes a guide column constructed on one side of the fixing fixture, which is slidably matched with the mounting frame, and the fixing fixture and the mounting frame are connected via a compression spring.

[0014] Furthermore, there are two welding mechanisms, which are arranged in an opposite shape on the inner side of the mounting ring.

[0015] Furthermore, a vacuum assembly is provided on the fixing ring, and the output ends of the two welding mechanisms are located in the vacuum direction of the vacuum assembly.

[0016] Furthermore, the vacuum assembly includes an annular pipe installed on one side of the fixing ring, which is provided with an annular opening, and the output ends of the two welding mechanisms are located inside the annular opening. An air pump is installed on the top of the fixing ring and is connected to the annular pipe.

[0017] The beneficial effects of this application are as follows:

[0018] The present application adopts the design of a mounting ring. After the front fork and the vertical beam are respectively fixed on the fixing clamps, the two mounting frames can be driven by the driving member to move toward the fixing ring so that the front fork and the vertical beam are close to each other. The front fork can pass through the mounting ring and contact the vertical beam. Then, the mounting ring can be driven to rotate by the driving mechanism, and the contacting parts of the front fork and the vertical beam can be annularly welded by the rotating welding mechanism. Compared with the prior art, the structure is simpler, more convenient and easier to use, and it is not easy to cause collision during the welding process, so it is practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural diagram of this application;

[0020] Figure 2 This application Figure 1 A partial structural cross-sectional view;

[0021] Figure 3It is a partial cross-sectional view of the three-dimensional structure of the present application from another angle;

[0022] Figure 4 This application Figure 3 A magnified image of point A;

[0023] Figure numerals: 1. workbench; 2. fixing ring; 3. mounting ring; 4. welding mechanism; 5. mounting frame; 6. driving member; 7. fixing fixture; 8. driving mechanism; 9. screw; 10. rotating rod; 11. bevel gear assembly; 12. first driving part; 13. spur gear; 14. through groove; 15. tooth groove; 16. second driving part; 17. buffer mechanism; 18. guide column; 19. compression spring; 20. vacuum assembly; 21. annular pipe; 22. annular opening; 23. vacuum pump. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.

[0025] like Figure 1-Figure 4 As shown, a welding device for a bicycle front fork proposed in one embodiment of the present application includes:

[0026] A workbench 1 is provided with a fixing ring 2 on the top thereof. The fixing ring 2 stands vertically on the workbench 1. A mounting ring 3 is rotatably mounted inside the fixing ring 2. A welding mechanism 4 is mounted inside the mounting ring 3. The welding mechanism 4 is a welding gun, which is a prior art. The output end of the welding mechanism 4 extends out of the mounting ring 3. When the mounting ring 3 rotates, the welding mechanism 4 can be driven to move in a circular manner along the center of the mounting ring 3.

[0027] The mounting frames 5 are symmetrically arranged on the opposite sides of the fixing ring 2, and the mounting frames 5 are perpendicular to the workbench 1, and they are both slidably matched with the workbench 1. The bottom of the mounting frames 5 is slidably matched with the workbench 1, and the fixing ring 2 is located in the sliding direction of the two mounting frames 5. A driving member 6 is provided on the workbench 1, which is used to drive the two mounting frames 5 to slide. When the driving member 6 works, it can drive two. Fixing clamps 7 are provided on the opposite sides of the mounting frames 5. The fixing clamps 7 are existing pipe clamps. The remote ends of the front fork and the vertical beam can be inserted into the fixing clamps 7 and fixed therethrough. The two fixing clamps 7 fix the front fork and the vertical beam respectively. The two mounting frames 5 can be driven to move toward the fixing ring 2 by the driving member 6, so that the front fork and the vertical beam on the fixing clamps 7 can approach each other and make contact. Then, the contact ends thereof are located in the output direction of the welding mechanism 4;

[0028] A driving mechanism 8, which is used to drive the mounting ring 3 to rotate. The driving mechanism 8 can drive the mounting ring 3 to drive the welding mechanism 4 to rotate, so that the contacting part of the front fork and the vertical beam can be annularly welded;

[0029] The present application adopts the design of the mounting ring 3. After the front fork and the vertical beam are respectively fixed on the fixing clamp 7, the two mounting frames 5 can be driven by the driving member 6 to move toward the fixing ring 2 to make the front fork and the vertical beam close to each other. The front fork can pass through the mounting ring 3 and contact the vertical beam. Then, the mounting ring 3 can be driven to rotate by the driving mechanism 8, and the contacting parts of the front fork and the vertical beam can be annularly welded by the rotating welding mechanism 4. Compared with the prior art, the structure is simpler, more convenient and easier to use, and it is not easy to cause collision during the welding process, so it is practical.

[0030] like Figure 3 As shown, in some embodiments, the driving member 6 includes two screw rods 9 rotatably installed on the workbench 1, and the two screw rods 9 are respectively threadedly matched with the two mounting frames 5. When the screw rods 9 rotate, the mounting frames 5 can be driven to slide on the workbench 1. A rotating rod 10 is rotatably installed on the workbench 1. The axis of the rotating rod 10 is perpendicular to the axis of the screw rod 9, and its end is connected to the two screw rods 9 through a bevel gear assembly 11. The bevel gear assembly 11 includes a first bevel gear installed on the two screw rods 9 and a second bevel gear installed on the rotating rod 10. The two first bevel gears are meshed with the second bevel gear. When the rotating rod 10 rotates, the two first bevel gears can be driven to rotate synchronously in the opposite direction by the second bevel gear, so that the two mounting frames 5 can be driven to approach or move away from each other by the two screw rods 9. A first driving part 12 is provided on the workbench 1, which is used to drive the rotating rod 10 to rotate. The first driving part 12 is a motor, and its output end is connected to the rotating rod 10.

[0031] like Figure 1 and Figure 2 As shown, in some embodiments, the driving mechanism 8 includes a spur gear 13 rotatably mounted on the workbench 1, a through groove 14 is provided on the fixing ring 2, and a tooth groove 15 is provided on the outer side of the mounting ring 3. The spur gear 13 is meshed with the tooth groove 15 through the through groove 14. When the spur gear 13 rotates, the mounting ring 3 can be driven to rotate along its own axis through the tooth groove 15. A second driving part 16 is provided on the workbench 1, which is used to drive the spur gear 13 to rotate. The second driving part 16 is a motor, and its output end is connected to the spur gear 13.

[0032] like Figure 1 and Figure 2 As shown, in some embodiments, the fixing fixture 7 is connected to the mounting frame 5 via a buffer mechanism 17. The buffer mechanism 17 can reduce the rigid collision generated when the front fork and the vertical beam contact, making it less likely to be deformed and damaged.

[0033] like Figure 1 and Figure 2As shown, in some embodiments, the buffer mechanism 17 includes a guide column 18 constructed on one side of the fixing clamp 7, which is slidably matched with the mounting frame 5. The guide column 18 slides through the mounting frame 5 to guide the movement of the fixing clamp 7. The fixing clamp 7 and the mounting frame 5 are connected by a compression spring 19. The compression spring 19 is the abbreviation of a compression spring, which is used to provide a thrust for forcing the fixing clamp 7 to move away from the mounting frame 5. After the front fork and the vertical beam come into contact, as the mounting frame 5 continues to move, the compression spring 19 is compressed. On the one hand, it makes it difficult for the front fork and the vertical beam to produce a rigid collision and deformation and damage. On the other hand, under the resistance of the compression spring 19, the front fork and the vertical beam are tightly hinged, which can improve the welding effect of the two.

[0034] like Figure 3 As shown, in some embodiments, there are two welding mechanisms 4, which are arranged in a ring shape on the inner side of the mounting ring 3. With this design, when welding, the welding of the front fork and the vertical beam can be completed when the mounting ring 3 rotates half a circle. While reducing the stroke of the mounting ring 3, it can also effectively reduce the welding time and improve its production efficiency.

[0035] like Figure 3 and Figure 4 As shown, in some embodiments, a vacuum assembly 20 is provided on the fixing ring 2, and the output ends of the two welding mechanisms 4 are located in the vacuum direction of the vacuum assembly 20. The harmful gases generated by welding can be collected through the vacuum assembly 20 to prevent them from polluting the indoor environment.

[0036] like Figure 3 and Figure 4 As shown, in some embodiments, the vacuum assembly 20 includes an annular pipe 21 installed on one side of the fixed ring 2, the inner side of the annular pipe 21 is larger than the inner side of the mounting ring 3, and an annular opening 22 is provided thereon. The width of the annular opening 22 is relatively narrow, and the output ends of the two welding mechanisms 4 are located on the inner side of the annular opening 22. An air pump 23 is installed on the top of the fixed ring 2, which is connected to the annular pipe 21. The output end of the air pump 23 can be connected to a gas processing device. When the air pump 23 is working, the gas in the annular pipe 21 can be extracted. At this time, the outside air can carry harmful gases into the annular pipe 21 from the annular opening 22 and be discharged from the output end of the air pump 23.

[0037] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A welding device for a bicycle front fork, characterized in that: include: A workbench (1) is connected to a fixing ring (2) on its top, a mounting ring (3) is rotatably mounted inside the fixing ring (2), and a welding mechanism (4) is mounted inside the mounting ring (3); The mounting frames (5) are symmetrically arranged on opposite sides of the fixing ring (2) and are slidably matched with the workbench (1). The workbench (1) is provided with a driving member (6) for driving the two mounting frames (5) to slide. The opposite sides of the mounting frames (5) are provided with fixing fixtures (7); A driving mechanism (8) is used to drive the mounting ring (3) to rotate.

2. The welding device for a bicycle front fork according to claim 1, characterized in that: The driving member (6) comprises two screw rods (9) rotatably mounted on the workbench (1), the two screw rods (9) respectively being threadedly engaged with two mounting frames (5), a rotating rod (10) rotatably mounted on the workbench (1), the ends of which are transmission-connected to the two screw rods (9) via a bevel gear assembly (11), and a first driving part (12) is provided on the workbench (1) for driving the rotating rod (10) to rotate.

3. The welding device for a bicycle front fork according to claim 1, characterized in that: The driving mechanism (8) comprises a spur gear (13) rotatably mounted on the workbench (1); a through groove (14) is provided on the fixing ring (2); a tooth groove (15) is provided on the outer side of the mounting ring (3); the spur gear (13) meshes with the tooth groove (15) via the through groove (14); and a second driving part (16) is provided on the workbench (1) for driving the spur gear (13) to rotate.

4. The welding device for a bicycle front fork according to claim 1, characterized in that: The fixing fixture (7) is connected to the mounting frame (5) via a buffer mechanism (17).

5. The welding device for a bicycle front fork according to claim 4, characterized in that: The buffer mechanism (17) comprises a guide column (18) constructed on one side of the fixing fixture (7) and slidingly matched with the mounting frame (5); the fixing fixture (7) and the mounting frame (5) are connected via a compression spring (19).

6. The welding device for a bicycle front fork according to claim 1, characterized in that: There are two welding mechanisms (4), which are arranged in an opposite shape and in a ring shape on the inner side of the mounting ring (3).

7. The welding device for a bicycle front fork according to claim 6, characterized in that: The fixing ring (2) is provided with an air extraction component (20), and the output ends of the two welding mechanisms (4) are located in the air extraction direction of the air extraction component (20).

8. The welding device for a bicycle front fork according to claim 7, characterized in that: The air extraction assembly (20) comprises an annular pipe (21) mounted on one side of the fixing ring (2), on which an annular opening (22) is provided, the output ends of the two welding mechanisms (4) are located inside the annular opening (22), and an air extraction pump (23) is mounted on the top of the fixing ring (2) and connected to the annular pipe (21).