Multi-station polyurethane pillow disc production line

By using a movable blade and a work box in the multi-station polyurethane pillow disc production line, the blade is driven forward and backward by using an electric push rod, the problem of high device costs is solved, and the effect of reducing costs and improving work efficiency is achieved.

CN222290406UActive Publication Date: 2025-01-03NINGBO CHAOLI HOUSEHOLD PRODUCTS CO LTD
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Patent Information

Application Number
CN202420903745.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-03
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The existing multi-station polyurethane pillow disc production line has too high equipment cost due to the installation of multiple sets of work boxes and cutting structures.

Method used

Design a multi-station polyurethane pillow disc production line, adopts a moving mechanism between the base plate and the blade, and drives the blade forward and backward movement through the first electric push rod, and combines the movable blade with different work boxes for cutting, reducing cutting structure equipment, thereby Reduce costs.

Benefits of technology

By reducing cutting structural equipment, the cost of use of the device is reduced and the working efficiency is improved during the cutting and filling material process, so that the cutting and filling process can be carried out simultaneously.

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Abstract

The multi-station polyurethane pillow disc production line comprises a bottom plate and a blade, a moving mechanism is installed at the top of the bottom plate, the moving mechanism can drive the blade to move front and back, the moving mechanism comprises a fixing plate, and a first electric push rod is fixedly connected to the back face of the fixing plate located on the front face. The first electric push rod can enable the blade to move back and forth; a cutting mechanism is installed at the bottom of the moving mechanism and can cut the polyurethane pillow. The device has the beneficial effects that through cooperation of the first electric push rod and the moving block, the first electric push rod is started to drive the moving block to move front and back, and the blade is driven to move front and back. And the movable blade is matched with different working boxes to work, so that equipment of a cutting structure can be reduced, and the use cost of the device is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyurethane processing and production, in particular to a multi-station polyurethane pillow disc production line. Background Art

[0002] Polyurethane pillow processing refers to the process of foaming polyurethane materials to expand them into the shape of a pillow, and then packaging them to complete the production of polyurethane pillows.

[0003] The Chinese patent announcement number CN217802865U discloses that the utility model relates to the field of polyurethane processing and production technology, and in particular to a multi-station polyurethane pillow disc production line, including a circular base, and production equipment arranged in a circular ring shape and equidistantly on the outer side of the top surface of the circular base, a foaming box is fixed in the middle of the production equipment, and symmetrical driving slides are slid on both sides of the foaming box, a driving motor is fixed to the bottom of the inner side of the driving slide, and the driving motor is transmission-connected to the top surface of the circular base, and a cutting knife is fixed to the top of the driving slide, and the middle part of the cutting knife abuts against the outer wall of the top surface of the foaming box; the utility model enables the polyurethane material dripping on the outer wall of the foaming box to be collected into the inner side of the foaming box by driving the driving slide to move the cutting knife when adding polyurethane material to the inner side of the foaming box, thereby avoiding the waste of polyurethane material, and collecting the polyurethane material into the inner side of the foaming box by the cutting knife, thereby improving the quality of the polyurethane material after processing.

[0004] When implementing the above-mentioned scheme, the applicant discovered that the existing multi-station polyurethane pillow disc production line generally has multiple sets of work boxes and cutting structures for cutting the polyurethane material extending out of the work boxes. However, in actual use, the setting of multiple sets of work boxes and cutting structures will greatly increase the cost of the device structure and improve the overall operating cost. Based on this, the utility model designs a multi-station polyurethane pillow disc production line to solve the above-mentioned problem. Utility Model Content

[0005] The utility model aims to provide a multi-station polyurethane pillow disc production line, which solves the technical problem of excessively high device cost in the background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] A multi-station polyurethane pillow disc production line includes a base plate and a blade. A moving mechanism is installed on the top of the base plate, and the moving mechanism can drive the blade to move forward and backward. The moving mechanism includes a fixed plate, and a first electric push rod is fixedly connected to the back side of the fixed plate located at the front, and the first electric push rod can enable the blade to move forward and backward.

[0008] A cutting mechanism is installed at the bottom of the moving mechanism, and the cutting mechanism can cut the polyurethane pillow.

[0009] Through the above technical solution, it can be known that when the first electric push rod is started, the first electric push rod drives the moving block to move forward and backward, and drives the blade to move forward and backward. Using the movable blade to work with different working boxes can reduce the equipment of the cutting structure, thereby reducing the use cost of the device.

[0010] Preferably, a support plate is fixedly connected to the top of the base plate, the support plate and the fixed plate are fixedly connected, and a moving block is fixedly connected to the back of the first electric push rod.

[0011] Preferably, the fixing plates are fixedly connected with limiting rods, two groups of limiting rods are provided and symmetrically distributed, and the limiting rods are inserted into the inner cavity of the moving block.

[0012] Preferably, the cutting mechanism comprises a second electric push rod, the second electric push rod is fixedly connected to the moving block, a working plate is fixedly connected to the bottom of the second electric push rod, and a telescopic rod is fixedly connected between the working plate and the moving block.

[0013] Preferably, the telescopic rods are provided with multiple groups of rectangular array distributions, the bottom of the working plate is fixedly connected to a working block, one side of the working block is fixedly connected to a third electric push rod, one side of the third electric push rod is fixedly connected to a rack, a slide groove is opened on one side of the working plate, a slider is slidably connected in the inner cavity of the slide groove, and the slider is fixedly connected to the rack.

[0014] Preferably, the bottom of the working plate is fixedly connected to a support frame, the bottom of the working plate is rotatably connected to a rotating shaft, the bottom of the rotating shaft is fixedly connected to a gear, the gear and the rack are meshed with each other, and the gear and the blade are fixedly connected.

[0015] Preferably, a working box is fixedly connected to the top of the base plate, and the working box is provided with a plurality of groups of linear distributions.

[0016] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0017] 1. The utility model starts the first electric push rod through the cooperation between the first electric push rod and the moving block, and drives the moving block to move forward and backward, and drives the blade to move forward and backward. Using the movable blade to work with different working boxes can reduce the equipment of the cutting structure, thereby reducing the use cost of the device.

[0018] 2. The utility model cooperates with the blade and the working box. When the blade is cutting the polyurethane material in one of the working boxes, the staff can fill the other working boxes with materials, which not only avoids the problem of time waste in the process of filling materials, but also allows the cutting process and the filling process to work simultaneously, thereby improving the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural schematic diagram of a multi-station polyurethane pillow disc production line of the utility model;

[0020] Figure 2 It is a front view of the multi-station polyurethane pillow disc production line of the utility model;

[0021] Figure 3 for Figure 1 A magnified image of point A;

[0022] Figure 4 It is a side view of the multi-station polyurethane pillow disc production line of the utility model.

[0023] Among them: 1. bottom plate; 2. blade; 3. fixed plate; 4. first electric push rod; 5. support plate; 6. limit rod; 7. second electric push rod; 8. working plate; 9. telescopic rod; 10. working block; 11. third electric push rod; 12. rack; 13. slide groove; 14. slider; 15. support frame; 16. rotating shaft; 17. gear; 18. working box; 19. moving block. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0025] Reference Figure 1-Figure 3 A multi-station polyurethane pillow disc production line includes a base plate 1 and a blade 2. A moving mechanism is installed on the top of the base plate 1, and the moving mechanism can drive the blade 2 to move forward and backward. The moving mechanism includes a fixed plate 3. The back of the fixed plate 3 located at the front is fixedly connected with a first electric push rod 4, and the first electric push rod 4 can make the blade 2 move forward and backward; a cutting mechanism is installed at the bottom of the moving mechanism, and the cutting mechanism can cut the polyurethane pillow.

[0026] The top of the bottom plate 1 is fixedly connected with a support plate 5, which is fixedly connected to the fixed plate 3, and the back of the first electric push rod 4 is fixedly connected with a moving block 19. The fixed plates 3 are fixedly connected with limit rods 6, which are provided with two groups and symmetrically distributed, and the limit rods 6 are inserted into the inner cavity of the moving block 19.

[0027] In the embodiment of the utility model, the first electric push rod 4 is started, and the first electric push rod 4 drives the moving block 19 to move forward and backward, and drives the blade 2 to move forward and backward. Since the limit rod 6 is inserted into the inner cavity of the moving block 19, the moving block 19 can be more stable when moving forward and backward. Example

[0028] Reference Figure 1-Figure 4 The cutting mechanism includes a second electric push rod 7, which is fixedly connected to a moving block 19, a working plate 8 is fixedly connected to the bottom of the second electric push rod 7, and a telescopic rod 9 is fixedly connected between the working plate 8 and the moving block 19. The telescopic rod 9 is provided with a plurality of rectangular arrays, a working block 10 is fixedly connected to the bottom of the working plate 8, a third electric push rod 11 is fixedly connected to one side of the working block 10, a rack 12 is fixedly connected to one side of the third electric push rod 11, a slide groove 13 is provided on one side of the working plate 8, a slider 14 is slidably connected in the inner cavity of the slide groove 13, and the slider 14 is fixedly connected to the rack 12.

[0029] The bottom of the working plate 8 is fixedly connected to a support frame 15, the bottom of the working plate 8 is rotatably connected to a rotating shaft 16, the bottom of the rotating shaft 16 is fixedly connected to a gear 17, the gear 17 and the rack 12 are meshed with each other, and the gear 17 is fixedly connected to the blade 2. The top of the bottom plate 1 is fixedly connected to a working box 18, and the working box 18 is provided with a plurality of linear distributions.

[0030] In the embodiment of the utility model, the rack 12 and the gear 17 are meshed with each other, and the blade 2 is fixedly connected to the gear 17, so starting the third electric push rod 11 can drive the blade 2 to rotate and cut the polyurethane material protruding from the working box 18.

[0031] When in use, the first electric push rod 4 is started, and the first electric push rod 4 drives the moving block 19 to move forward and backward, and drives the blade 2 to move forward and backward. Since the limit rod 6 is inserted into the inner cavity of the moving block 19, the moving block 19 can be more stable when moving forward and backward. Using the movable blade 2 to work with different working boxes 18 can reduce the equipment of the cutting structure, thereby reducing the use cost of the device.

[0032] Similar to the working principle of the patent with publication number CN217802865U, the device is installed on the top of the circular base, and multiple groups of devices are distributed in a circular array on the top of the circular base. When it is necessary to cut the polyurethane pillow, first start the second electric push rod 7, the second electric push rod 7 drives the working plate 8 to descend, and drives the blade 2 to move downward. Since the support frame 15 is set at the bottom of the working plate 8, when the support frame 15 contacts the polyurethane material, the polyurethane material can be squeezed. At this time, start the third electric push rod 11, the third electric push rod 11 extends and drives the rack 12 to move left and right, and the slide groove 13 can limit the gear 17, which can make the rack 12 more stable when moving left and right. Since the rack 12 and the gear 17 are meshed with each other, and the blade 2 is fixedly connected to the gear 17, starting the third electric push rod 11 can drive the blade 2 to rotate and cut the polyurethane material protruding from the working box 18.

[0033] There are multiple groups of working boxes 18. When the blade 2 is cutting the polyurethane material in one of the working boxes 18, the staff can fill the other working boxes 18 with materials, which not only avoids the problem of wasting time in the process of filling materials, but also allows the cutting process and the filling process to work simultaneously, thereby improving the working efficiency of the device.

[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit thereof, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-station polyurethane pillow disc production line, comprising a base plate (1) and a blade (2), characterized in that: A moving mechanism is installed on the top of the bottom plate (1), and the moving mechanism can drive the blade (2) to move forward and backward. The moving mechanism comprises a fixing plate (3), and a first electric push rod (4) is fixedly connected to the back of the fixing plate (3) located at the front, and the first electric push rod (4) can enable the blade (2) to move forward and backward; A cutting mechanism is installed at the bottom of the moving mechanism, and the cutting mechanism can cut the polyurethane pillow.

2. A multi-station polyurethane pillow disc production line according to claim 1, characterized in that: A support plate (5) is fixedly connected to the top of the bottom plate (1), the support plate (5) is fixedly connected to the fixed plate (3), and a moving block (19) is fixedly connected to the back of the first electric push rod (4).

3. A multi-station polyurethane pillow disc production line according to claim 2, characterized in that: Limiting rods (6) are fixedly connected between the fixed plates (3), two groups of the limiting rods (6) are provided and symmetrically distributed, and the limiting rods (6) are inserted into the inner cavity of the moving block (19).

4. A multi-station polyurethane pillow disc production line according to claim 1, characterized in that: The cutting mechanism comprises a second electric push rod (7), the second electric push rod (7) being fixedly connected to a moving block (19), a working plate (8) being fixedly connected to the bottom of the second electric push rod (7), and a telescopic rod (9) being fixedly connected between the working plate (8) and the moving block (19).

5. A multi-station polyurethane pillow disc production line according to claim 4, characterized in that: The telescopic rods (9) are provided with a plurality of groups of rectangular array distributions; a working block (10) is fixedly connected to the bottom of the working plate (8); a third electric push rod (11) is fixedly connected to one side of the working block (10); a rack (12) is fixedly connected to one side of the third electric push rod (11); a sliding groove (13) is provided on one side of the working plate (8); a sliding block (14) is slidably connected to the inner cavity of the sliding groove (13); and the sliding block (14) is fixedly connected to the rack (12).

6. A multi-station polyurethane pillow disc production line according to claim 4, characterized in that: The bottom of the working plate (8) is fixedly connected to a support frame (15), the bottom of the working plate (8) is rotatably connected to a rotating shaft (16), the bottom of the rotating shaft (16) is fixedly connected to a gear (17), the gear (17) and the rack (12) are meshed with each other, and the gear (17) and the blade (2) are fixedly connected.

7. A multi-station polyurethane pillow disc production line according to claim 1, characterized in that: A working box (18) is fixedly connected to the top of the bottom plate (1), and the working box (18) is provided with a plurality of groups of linear distributions.