Demoulding device for ceramic bottle

The demoulding device for ceramic bottles uses heating elements and an air pump to dehydrate and facilitate self-demoulding, addressing the inefficiencies and risks of traditional methods by enabling rapid and damage-free separation.

CN222290525UActive Publication Date: 2025-01-03CHONGQING JIAHE CERAMICS CO LTD
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Patent Information

Application Number
CN202421108509.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-03
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

Existing demoulding processes for ceramic bottles require complete solidification of the bottle embryo before separation, leading to time wastage and a risk of damage during forced separation.

Method used

A demoulding device with a separation mechanism, mold shell, mold cover, and purge assembly, utilizing heating elements and an air pump to dehydrate and facilitate self-demoulding of the bottle embryo, reducing the need for forced separation.

Benefits of technology

Enables efficient and damage-free demoulding of ceramic bottles by allowing the embryo to dehydrate and separate independently, thereby reducing waiting time and preventing damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ceramic moulds, in particular to a demoulding device of a ceramic bottle, which comprises a separating mechanism, a mould shell, a mould cover and a blowing component, the mould shell is fixedly connected with the separating mechanism and is positioned above the separating mechanism, the mould cover is detachably connected with the mould shell and is positioned above the mould shell, and the blowing component is positioned above the mould shell. The purging assembly comprises two heating pieces, an air pump, an output row and four demolding pieces, the two heating pieces are symmetrically arranged, the heating pieces are fixedly connected with the mold shell and located in the mold shell, the air pump is detachably connected with the mold cover and located above the mold cover, the output row is fixedly connected with the output end of the air pump and located on the outer side of the air pump, and the four demolding pieces are fixedly connected with the output row. And the blowing assembly is arranged, so that the bottle preform can be quickly dehydrated and finally automatically demoulded, and the bottle preform can be effectively prevented from being damaged during forced demoulding.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic moulds, in particular to a demoulding device for a ceramic bottle. Background Art

[0002] In the production process of ceramic bottles, the preforms are mostly processed by mold manufacturing, and the mud is poured through the plaster mold. At present, it is very inconvenient to open the mold shells on both sides when demolding the ceramic bottle mold. If the operation is not careful, it will cause damage to the internal preform, thereby reducing the efficiency of demolding. Therefore, we have made improvements to this.

[0003] To solve the above problems, the prior art patent (CN216578434U) discloses a novel ceramic wine bottle mold, including a mold base, a base is installed at the center of the upper end surface of the mold base, and slide grooves are opened on both sides of the base, and the first mold shell and the second mold shell are slidably installed inside the slide grooves on both sides, respectively, and mold covers are provided on the upper ends of the first mold shell and the second mold shell. Bearings are embedded and installed on both sides of the mold base, and positive and negative threaded screws are installed between the bearings on both sides. Slide blocks are slidably installed at both ends of the positive and negative threaded screws, and the top ends of a pair of slide blocks are fixedly connected to the bottom ends of the first mold shell and the second mold shell respectively, one end of the positive and negative threaded screws extends to the outside of the mold base and is provided with a hand wheel, a first mold cavity is opened on one side of the first mold shell, and a second mold cavity is opened on one side of the second mold shell; this novel ceramic wine bottle mold has a simple and reasonable structure, a novel design, simple and convenient operation, can effectively improve the efficiency of demoulding, and has high practical value.

[0004] However, in the above-mentioned prior art, it is necessary to wait for the bottle embryo to completely solidify before forcibly separating the two side mold shells from the bottle embryo, resulting in a large amount of time being wasted waiting for the bottle embryo to solidify, and there is still a risk of damaging the bottle embryo during forced separation. Utility Model Content

[0005] The utility model aims to provide a demoulding device for ceramic bottles, which solves the technical problems in the prior art that it is necessary to wait for the bottle embryo to completely solidify before forcibly separating the two side mold shells from the bottle embryo, resulting in a large amount of time being wasted waiting for the bottle embryo to solidify, and there is still a risk of damage to the bottle embryo during forced separation.

[0006] To achieve the above-mentioned purpose, the utility model adopts a demolding device for a ceramic bottle, comprising a separation mechanism, a mold shell, a mold cover and a purge assembly, wherein the mold shell is fixedly connected to the separation mechanism and is located above the separation mechanism, the mold cover is detachably connected to the mold shell and is located above the mold shell, the purge assembly comprises two groups of heating elements, an air pump, an output row and four groups of demolding elements, the two groups of heating elements are symmetrically arranged, the heating elements are fixedly connected to the mold shell and are located inside the mold shell, the air pump is detachably connected to the mold cover and is located above the mold cover, the output row is fixedly connected to the output end of the air pump and is located on the outside of the air pump, and the four groups of demolding elements are fixedly connected to the output row and pass through the mold cover.

[0007] Among them, each group of heating elements includes a power interface, a wire and a connecting rod, the power interface is fixedly connected to one end of the wire and is located on the outside of the mold shell, the other end of the wire is fixedly connected to the connecting rod and is located inside the mold shell, and the connecting rod is fixedly connected to the mold shell and is located inside the mold shell.

[0008] Among them, each group of the heating elements also includes a plurality of heating strips, a fixing rod and a fixing sleeve, the plurality of heating strips are fixedly connected to the connecting rod and are evenly arranged on the outside of the connecting rod, the fixing rod is fixedly connected to the plurality of heating strips and is located on the outside of the heating strips, and the fixing sleeve is fixedly connected to the mold cover and is located above the heating strips.

[0009] Among them, each group of demolding parts includes an air outlet pipe, an access port and an inlet pipe, the air outlet pipe is fixedly connected to the output row and is located on the outside of the output row, and the air outlet pipe passes through the mold cover, the access port is detachably connected to the air outlet pipe and is located above the mold shell, and the inlet pipe is fixedly connected to the access port and is located inside the mold shell.

[0010] Wherein, the mold shell has a placement groove.

[0011] Among them, the demoulding device of the ceramic bottle also includes two groups of exhaust components, the two groups of exhaust components are symmetrically arranged, each group of exhaust components includes an exhaust valve and a sealing block, the mold shell has a venting port adapted to the sealing block, the exhaust valve is fixedly connected to the mold shell and is located on the outside of the mold shell, and the sealing block is detachably connected to the venting port and is located on the outside of the venting port.

[0012] The utility model discloses a demoulding device for a ceramic bottle. When it is used, the mold cover is closed on the top of the mold shell, the heating element is connected to a power source, the heating element heats the bottle embryo, the air pump is operated after heating, the output row blows the gas out through the demoulding element, and the demoulding element blows the gas to the outside of the bottle embryo, so that the bottle embryo can be demoulded by itself after dehydration. This method can effectively solve the problem of wasting a lot of time waiting for the bottle embryo to solidify and the problem of forced separation still having the risk of damaging the bottle embryo. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a structural schematic diagram of the first embodiment of the utility model.

[0015] Figure 2 It is a structural sectional view of the first embodiment of the utility model.

[0016] Figure 3 It is a partial structural schematic diagram of the first embodiment of the utility model.

[0017] Figure 4 It is a structural schematic diagram of the second embodiment of the utility model.

[0018] 101-separation mechanism, 102-mold shell, 103-mold cover, 104-air pump, 105-output row, 106-power interface, 107-wire, 108-connecting rod, 109-heating strip, 110-fixing rod, 111-fixing sleeve, 112-air outlet pipe, 113-access port, 114-introduction pipe, 115-placement slot, 201-exhaust valve, 202-blocking block, 203-vent. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0020] The first embodiment of the present application is:

[0021] See also Figure 1 to Figure 3 ,in Figure 1 It is a structural schematic diagram of the first embodiment of the utility model. Figure 2It is a structural cross-sectional view of the first embodiment of the utility model. Figure 3 It is a partial structural schematic diagram of the first embodiment of the utility model.

[0022] The utility model provides a demoulding device for a ceramic bottle, comprising a separation mechanism 101, a mold shell 102, a mold cover 103 and a purge assembly, wherein the purge assembly comprises two groups of heating elements, an air pump 104, an output row 105 and four groups of demoulding elements, each group of the heating elements comprises a power interface 106, a wire 107, a connecting rod 108, a plurality of heating strips 109, a fixing rod 110 and a fixing sleeve 111, and each group of the demoulding elements comprises an air outlet pipe 112, an access port 113 and an inlet pipe 114. The above-mentioned scheme solves the problem that the mold shells 102 on both sides need to be forcibly separated from the bottle preform after the bottle preform is completely solidified, which results in a waste of a lot of time waiting for the bottle preform to solidify, and there is still a risk of damage to the bottle preform in forced separation.

[0023] According to the present specific embodiment, the mold shell 102 is fixedly connected to the separation mechanism 101 and is located above the separation mechanism 101, the mold cover 103 is detachably connected to the mold shell 102 and is located above the mold shell 102, the purge assembly includes two groups of heating elements, an air pump 104, an output row 105 and four groups of demolding elements, the two groups of heating elements are symmetrically arranged, the heating elements are fixedly connected to the mold shell 102 and are located inside the mold shell 102, the air pump 104 is detachably connected to the mold cover 103 and is located above the mold cover 103, the output row 105 is fixedly connected to the output end of the air pump 104 and is located on the outside of the air pump 104, the four groups of demolding elements are fixedly connected to the output row 105 and are located outside the air pump 104. The mold cover 103 is penetrated, and the separation mechanism 101 has been described in the prior art CN216578434U, and is used to drive the separation operation of the mold shell 102, so it is not repeated here. The mold cover 103 covers the top of the mold shell 102, and the heating element is connected to a power source. The heating element heats the bottle embryo. After heating, the air pump 104 is operated, and the output row 105 blows the gas through the demoulding member. The demoulding member blows the gas to the outside of the bottle embryo, so that the bottle embryo is dehydrated and demoulded by itself. After the bottle embryo falls off, the separation mechanism 101 drives the mold shell 102 to separate, so as to facilitate the removal of the bottle embryo. This method can effectively solve the problem of wasting a lot of time waiting for the bottle embryo to solidify and the risk of damaging the bottle embryo when forced separation.

[0024] Among them, the power interface 106 is fixedly connected to one end of the wire 107 and is located on the outside of the mold shell 102, the other end of the wire 107 is fixedly connected to the connecting rod 108 and is located inside the mold shell 102, the connecting rod 108 is fixedly connected to the mold shell 102 and is located inside the mold shell 102, the power cord is connected to the power interface 106, and the power is introduced into the connecting rod 108 through the wire 107.

[0025] Secondly, the plurality of heating bars 109 are fixedly connected to the connecting rod 108 and are evenly arranged on the outside of the connecting rod 108. The fixing rod 110 is fixedly connected to the plurality of heating bars 109 and is located on the outside of the heating bars 109. The fixing sleeve 111 is fixedly connected to the mold cover 103 and is located above the heating bars 109. The power is converted into heat energy through the heating bars 109. The fixing rod 110 cooperates with the connecting rod 108 to fix the heating bars 109 so that the heating bars 109 are evenly distributed in the mold shell 102. The mold cover 103 drives the fixing sleeve 111 to move. The fixing sleeve 111 is sleeved on the connecting rod 108 and the fixing rod 110, so as to speed up the preform molding speed and improve the efficiency of the preform molding operation.

[0026] At the same time, the air outlet pipe 112 is fixedly connected to the output row 105 and is located on the outside of the output row 105, and the air outlet pipe 112 passes through the mold cover 103, the access port 113 is detachably connected to the air outlet pipe 112 and is located above the mold shell 102, the introduction pipe 114 is fixedly connected to the access port 113 and is located in the mold shell 102, when the mold cover 103 is closed, the air outlet pipe 112 is connected to the access port 113, the output row 105 outputs the airflow into the air outlet pipe 112, and the airflow is introduced into the introduction pipe 114 through the access port 113, and the introduction pipe 114 blows the airflow to the outside of the preform, so that the preform is dehydrated and finally demolded by itself, thereby effectively preventing the preform from being damaged due to forced demolding.

[0027] In addition, the mold shell 102 has a placement groove 115, and the heating element is installed in the placement groove 115.

[0028] A demoulding device for a ceramic bottle container according to the present embodiment is used, by providing a mold shell 102, a mold cover 103 and a purge assembly. When it is used, the mold cover 103 covers the top of the mold shell 102, the fixing sleeve 111 is sleeved on the top of the connecting rod 108 and the fixing rod 110, the placement groove 115 is sealed, and the air outlet pipe 112 is connected to the access port 113, the power cord is connected to the power interface 106, the power is introduced into the connecting rod 108 through the wire 107, and the heating strip 109 converts the power into The air pump 104 is operated to generate heat energy to speed up the forming operation of the preform. The output row 105 outputs the airflow to the air outlet pipe 112, and the airflow is introduced into the introduction pipe 114 through the access port 113. The introduction pipe 114 blows the airflow to the outside of the preform to dehydrate the preform and finally demold it by itself. The separation mechanism 101 drives the mold shell 102 to separate, so as to facilitate the removal of the preform, thereby speeding up the forming operation efficiency of the preform. The purge component is provided to enable the preform to be quickly dehydrated and finally demolded by itself, effectively preventing the preform from being damaged during forced demolding.

[0029] The second embodiment of the present application is:

[0030] Based on the first embodiment, please refer to Figure 4 , Figure 4 It is a structural schematic diagram of the second embodiment of the utility model.

[0031] The utility model provides a demoulding device for a ceramic bottle, which also includes two groups of exhaust components. The two groups of exhaust components are symmetrically arranged, and each group of exhaust components includes an exhaust valve 201 and a blocking block 202.

[0032] According to this specific embodiment, the mold shell 102 has an air vent 203 adapted to the sealing block 202, the exhaust valve 201 is fixedly connected to the mold shell 102 and is located on the outside of the mold shell 102, the sealing block 202 is detachably connected to the air vent 203 and is located on the outside of the air vent 203, the exhaust valve 201 is used to discharge excess hot air during the heating operation of the heating strip 109 to prevent the gas accumulation density in the mold shell 102 from being too high, the sealing block 202 cancels the blockage of the air vent 203, so as to accelerate the discharge of heat in the placement groove 115.

[0033] A demoulding device for a ceramic bottle utensil of the present embodiment is provided with two sets of exhaust components. When it is used specifically, the exhaust valve 201 is used to discharge excess hot air during the heating operation of the heating strip 109 to prevent the gas accumulation density in the mold shell 102 from being too high. The sealing block 202 cancels the sealing of the vent 203, so as to accelerate the discharge of heat in the placement groove 115, thereby improving the safety of the device when in use.

[0034] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.

Claims

1. A demoulding device for a ceramic bottle, comprising a separation mechanism, characterized in that: It also includes a mold shell, a mold cover and a purge assembly, wherein the mold shell is fixedly connected to the separation mechanism and is located above the separation mechanism, the mold cover is detachably connected to the mold shell and is located above the mold shell, the purge assembly includes two groups of heating elements, an air pump, an output row and four groups of demolding elements, the two groups of heating elements are symmetrically arranged, the heating elements are fixedly connected to the mold shell and are located inside the mold shell, the air pump is detachably connected to the mold cover and is located above the mold cover, the output row is fixedly connected to the output end of the air pump and is located on the outside of the air pump, and the four groups of demolding elements are fixedly connected to the output row and pass through the mold cover.

2. The demoulding device for a ceramic bottle according to claim 1, characterized in that: Each group of heating elements includes a power interface, a wire and a connecting rod. The power interface is fixedly connected to one end of the wire and is located on the outside of the mold shell. The other end of the wire is fixedly connected to the connecting rod and is located inside the mold shell. The connecting rod is fixedly connected to the mold shell and is located inside the mold shell.

3. The demoulding device for a ceramic bottle according to claim 2, characterized in that: Each group of the heating elements also includes a plurality of heating bars, a fixing rod and a fixing sleeve. The plurality of heating bars are fixedly connected to the connecting rod and are evenly arranged on the outside of the connecting rod. The fixing rod is fixedly connected to the plurality of heating bars and is located on the outside of the heating bars. The fixing sleeve is fixedly connected to the mold cover and is located above the heating bars.

4. The demoulding device for a ceramic bottle according to claim 3, characterized in that: Each group of demolding parts includes an air outlet pipe, an access port and an inlet pipe. The air outlet pipe is fixedly connected to the output row and is located on the outside of the output row, and the air outlet pipe passes through the mold cover. The access port is detachably connected to the air outlet pipe and is located above the mold shell. The inlet pipe is fixedly connected to the access port and is located inside the mold shell.

5. The demoulding device for a ceramic bottle according to claim 4, characterized in that: The mold shell has a placement groove.

6. The demoulding device for a ceramic bottle according to claim 5, characterized in that: The demoulding device of the ceramic bottle container also includes two groups of exhaust components, which are symmetrically arranged. Each group of exhaust components includes an exhaust valve and a sealing block. The mold shell has an exhaust port adapted to the sealing block. The exhaust valve is fixedly connected to the mold shell and is located on the outside of the mold shell. The sealing block is detachably connected to the exhaust port and is located on the outside of the exhaust port.