Internal mixing chamber structure capable of being used for plastifying and mixing
By designing a mixing mechanism in the refining room, using the synergistic effect of stirring and spiral conveying leaf plates, the problem of unfast mixing of compounding agents and rubber in existing equipment is solved, rapid mixing and preheating are achieved, and the plasticizing process is improved efficiency.
Patent Information
- Application Number
- CN202420128195.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-01-18
AI Technical Summary
The existing equipment cannot quickly mix the mixing agent with the glue during the plasticizing process, resulting in low processing efficiency.
A intensive chamber structure including a shell, a intensive refining chamber, an introductory structure and a mixing mechanism is designed. The mixing mechanism includes a mixing tank, a stirring structure, an introductory tube and a spiral conveying blade plate. Through the synergy of the stirring and spiral conveying blade plates , realize rapid mixing and preheating of raw materials and chemical reagents.
It significantly improves the mixing effect and processing efficiency of raw materials, shortens the mixing time, uses waste heat for preheating, and improves production efficiency.
Smart Images

Figure CN222290683U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of internal mixers, in particular to an internal mixer chamber structure which can be used for plasticating and mixing. Background Art
[0002] The principle of plasticizing is to use the high mechanical shear force to destroy and degrade the rubber macromolecular chain to obtain plasticity; mixing is to add the corresponding compounding agent into the mixer and fully mix it with the plastic to change the physical and chemical properties of the plastic;
[0003] The existing equipment needs to fully mix the compounding agent with the rubber material during the plasticating process, and the existing equipment is not convenient for quickly mixing the compounding agent with the rubber material.
[0004] Therefore, a kneading chamber structure that can be used for plasticating and mixing is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a mixing chamber structure that can be used for plasticating and mixing in order to solve the above problems, thereby improving the problem that the existing equipment cannot quickly mix the compounding agent with the rubber material.
[0006] The utility model achieves the above-mentioned purpose through the following technical scheme, a mixing chamber structure that can be used for plasticating and mixing, comprising: a shell, a mixing chamber is opened inside the shell, and two rotors are arranged inside the mixing chamber and are symmetrically distributed; an introduction structure, the introduction structure is arranged on one side of the shell, and the introduction structure is used for inputting raw materials into the mixing chamber for internal processing; a mixing mechanism; wherein the mixing mechanism comprises a mixing tank arranged on the top of the introduction structure, the top of the mixing tank is connected to a feed pipe, the bottom of the mixing tank is connected to two introduction pipes and are symmetrically distributed, and a stirring structure is arranged inside the mixing tank, and the stirring structure is used for preliminary mixing of the raw materials inside the mixing tank.
[0007] Preferably, the stirring structure includes a driving motor arranged on the top of the mixing tank, the output shaft of the driving motor is fixedly connected to a rotating shaft, the lower end of the rotating shaft passes through the mixing tank, and the surface of the rotating shaft is fixedly connected to stirring rods that are evenly distributed and located inside the mixing tank; the inner wall of the inlet pipe is rotatably connected to a mounting shaft, a transmission mechanism is arranged on the surface of the mounting shaft, the other end of the transmission mechanism passes through the inlet pipe and is fixedly connected to the surface of the rotating shaft, and the surface of the mounting shaft is fixedly connected to a second spiral conveying paddle.
[0008] Preferably, a protective shell is provided between the two introduction tubes, both ends of the protective shell penetrate through and extend to the inside of the adjacent introduction tubes, and the transmission mechanism is located inside the protective shell.
[0009] Preferably, a protective sleeve is fixedly connected to the top of the protective shell, and the cross-sectional shape of the protective sleeve is a flat-top cone.
[0010] Preferably, the introduction structure comprises a connection shell fixedly connected to one side of the shell, two symmetrically distributed delivery cavities are provided inside the connection shell, and a connection port communicating with the delivery cavity is provided on the surface of the shell.
[0011] Preferably, two introduction ports are provided on the top of the connection shell, the two introduction ports are respectively connected to the adjacent delivery chambers, and the introduction pipe is connected to the adjacent introduction ports.
[0012] Preferably, a connecting shaft is provided inside the conveying cavity, one end of the connecting shaft passes through the connecting shell, and the other end of the connecting shaft passes through the connecting port and is fixedly connected to the end of the adjacent rotor.
[0013] Preferably, a first spiral conveying blade located inside the conveying cavity is fixedly connected to the surface of the connecting shaft.
[0014] The beneficial effects of the utility model are:
[0015] 1. The setting of the mixing mechanism can preliminarily mix the raw materials and the corresponding chemical reagents during the process of introducing the raw materials and the corresponding chemical reagents into the internal mixing chamber, thereby accelerating the mixing effect for subsequent plasticizing, effectively improving the subsequent processing efficiency, and the mixing effect can be further improved under the action of the second spiral blade and the first spiral blade, reducing the mixing time of traditional equipment and improving production efficiency;
[0016] 2. The setting of the conveying chamber can absorb the heat inside the mixing chamber during part of the processing, so that the raw materials can be preheated during the introduction process, which effectively utilizes the waste heat. At the same time, the preheating method is beneficial to subsequent processing, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a cross-sectional schematic diagram of the utility model;
[0019] Figure 3 It is a schematic diagram of the connection between the introduction structure and the housing of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the hybrid mechanism of the utility model;
[0021] Figure 5 for Figure 4 A is an enlarged view of the middle image.
[0022] In the figure: 1. Shell; 101. Mixing chamber; 102. Rotor; 2. Inlet structure; 201. Connecting shell; 202. Inlet port; 203. Connecting shaft; 204. First spiral conveying blade; 205. Conveying chamber; 206. Connecting port; 3. Mixing mechanism; 301. Mixing tank; 302. Inlet pipe; 303. Driving motor; 304. Rotating shaft; 305. Mounting shaft; 306. Second spiral conveying blade; 307. Transmission mechanism; 308. Protective shell; 309. Protective sleeve. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] When implementing: Figure 1-5 As shown, a mixing chamber structure that can be used for plasticating and mixing includes: a shell 1, a mixing chamber 101 is provided inside the shell 1, and two rotors 102 are arranged inside the mixing chamber 101 and are symmetrically distributed; an introduction structure 2, which is arranged on one side of the shell 1 and is used for inputting raw materials into the mixing chamber 101 for internal processing; a mixing mechanism 3; wherein the mixing mechanism 3 includes a mixing tank 301 arranged on the top of the introduction structure 2, the top of the mixing tank 301 is connected to a feed pipe, the bottom of the mixing tank 301 is connected to two introduction pipes 302 and are symmetrically distributed, and a stirring structure is arranged inside the mixing tank 301, and the stirring structure is used for preliminary mixing of the raw materials inside the mixing tank 301;
[0025] A cover plate is provided on the top of the housing 1, and the cover plate is opened and closed by a cylinder mechanism (not shown in the figure) for exporting the finished product. This is a common technical means in this field, and therefore is not shown in the figure.
[0026] The raw materials and compounding agents to be mixed are introduced into the mixing tank 301, mixed under the action of the stirring structure, and after preliminary mixing, they are transported to the inside of the introduction structure 2 through the introduction pipe 302, and under the action of the introduction structure 2, the preliminary mixed raw materials are introduced into the mixing chamber 101 for processing, thereby reducing the mixing time and improving the processing efficiency.
[0027] like Figure 1-5As shown, the stirring structure includes a driving motor 303 arranged on the top of the mixing tank 301, the output shaft of the driving motor 303 is fixedly connected to the rotating shaft 304, the lower end of the rotating shaft 304 passes through the mixing tank 301, and the surface of the rotating shaft 304 is fixedly connected to the stirring rods evenly distributed and located inside the mixing tank 301; the inner wall of the introduction pipe 302 is rotatably connected to the installation shaft 305, and the surface of the installation shaft 305 is provided with a transmission mechanism 307, the other end of the transmission mechanism 307 passes through the introduction pipe 302 and is fixedly connected to the surface of the rotating shaft 304, and the surface of the installation shaft 305 is fixedly connected to the second spiral conveying blade 306, and a protective shell 308 is arranged between the two introduction pipes 302, and the two ends of the protective shell 308 pass through and extend to the inside of the adjacent introduction pipe 302, the transmission mechanism 307 is located inside the protective shell 308, and the top of the protective shell 308 is fixedly connected to a protective sleeve 309, and the cross-sectional shape of the protective sleeve 309 is a flat-topped cone;
[0028] By starting the driving motor 303, the rotating shaft 304 can be driven to rotate, and in this process, the stirring rod can be driven to mix the raw materials and compounding agents in the mixing tank 301, and the mixed materials are discharged through the two inlet pipes 302. In this process, the rotating shaft 304 can drive its mounting shaft 305 to rotate under the action of the transmission mechanism 307, so that the second spiral conveying blade 306 can be used to smoothly convey it out of the interior of the inlet pipe 302, and further mix it during the conveying process of the second spiral conveying blade 306, which effectively improves the mixing effect of the materials;
[0029] The protection shell 308 is provided to prevent the material from affecting the use of the transmission mechanism 307 , and the protection sleeve 309 can prevent the material from piling up on the surface of the protection shell 308 .
[0030] like Figure 1-5 As shown, the introduction structure 2 includes a connection shell 201 fixedly connected to one side of the shell 1, two symmetrically distributed conveying chambers 205 are opened inside the connection shell 201, a connection port 206 connected to the conveying chamber 205 is opened on the surface of the shell 1, two introduction ports 202 are opened on the top of the connection shell 201, the two introduction ports 202 are respectively connected to adjacent conveying chambers 205, and the introduction pipe 302 is connected to the adjacent introduction port 202. A connecting shaft 203 is arranged inside the conveying chamber 205, one end of the connecting shaft 203 passes through the connection shell 201, and the other end of the connecting shaft 203 passes through the connection port 206 and is fixedly connected to the end of the adjacent rotor 102, and the surface of the connecting shaft 203 is fixedly connected to a first spiral conveying blade 204 located inside the conveying chamber 205;
[0031] The connecting shaft 203 passes through one end of the connecting shell 201 and is used for connecting to the driving device of the internal mixer, so that the rotor 102 can rotate synchronously by driving the connecting shaft 203 to process the product. The heat generated during the processing inside the internal mixing chamber 101 can be partially transferred to the interior of the conveying chamber 205 through the connecting port 206, so that the material introduced into the conveying chamber 205 by the inlet pipe 302 is preheated. At the same time, under the action of the first spiral conveying blade 204, the material can be further mixed and extruded and conveyed to the interior of the internal mixing chamber 101 for processing, which effectively improves the processing efficiency.
[0032] When the utility model is in use, during the plasticizing process, the raw materials to be plasticized and the corresponding chemical reagents are introduced into the interior of the mixing tank 301, and the rotating shaft 304 can be driven to rotate by starting the driving motor 303. In this process, the stirring rod can be driven to mix the raw materials and compounding agents in the mixing tank 301, and the mixed materials are discharged through the two introduction pipes 302. In this process, the rotating shaft 304 can drive its mounting shaft 305 to rotate under the action of the transmission mechanism 307, so that the second spiral conveying blade 306 can be used to smoothly convey it out of the interior of the introduction pipe 302, and further mix it during the conveying process of the second spiral conveying blade 306. The material can be conveyed to the interior of the mixing chamber 101 through the setting of the introduction pipe 302, and the introduction structure 2 is used to convey it to the interior of the mixing chamber 101 for extrusion and processing. After the plasticizing is completed, the compounding agent can be introduced into the interior of the mixing chamber 101 for mixing through the mixing mechanism 3 and the introduction structure 2, without opening the mixing chamber 101 for addition, thereby avoiding the loss of internal heat and easy operation.
[0033] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A mixing chamber structure for plasticating and mixing, characterized in that: include: A shell (1), wherein a kneading chamber (101) is provided inside the shell (1), and two rotors (102) are arranged inside the kneading chamber (101) and are symmetrically distributed; An introduction structure (2), the introduction structure (2) being arranged on one side of the housing (1), and the introduction structure (2) being used for inputting raw materials into the internal processing of the mixing chamber (101); Hybrid mechanism (3); The mixing mechanism (3) comprises a mixing tank (301) arranged on the top of the introduction structure (2); the top of the mixing tank (301) is connected to a feed pipe; the bottom of the mixing tank (301) is connected to two symmetrically distributed introduction pipes (302); a stirring structure is arranged inside the mixing tank (301); the stirring structure is used for preliminary mixing of raw materials inside the mixing tank (301).
2. A mixing chamber structure for plasticating and mixing according to claim 1, characterized in that: The stirring structure comprises a driving motor (303) arranged on the top of the mixing tank (301), the output shaft of the driving motor (303) is fixedly connected to a rotating shaft (304), the lower end of the rotating shaft (304) passes through the mixing tank (301), and the surface of the rotating shaft (304) is fixedly connected to stirring rods evenly distributed and located inside the mixing tank (301); The inner wall of the introduction pipe (302) is rotatably connected to a mounting shaft (305), a transmission mechanism (307) is arranged on the surface of the mounting shaft (305), the other end of the transmission mechanism (307) passes through the introduction pipe (302) and is fixedly connected to the surface of the rotating shaft (304), and a second spiral conveying blade (306) is fixedly connected to the surface of the mounting shaft (305).
3. A mixing chamber structure for plasticating and mixing according to claim 2, characterized in that: A protective shell (308) is provided between the two introduction tubes (302), and both ends of the protective shell (308) penetrate and extend into the interior of the adjacent introduction tubes (302), and the transmission mechanism (307) is located inside the protective shell (308).
4. A mixing chamber structure for plasticating and mixing according to claim 3, characterized in that: A protective sleeve (309) is fixedly connected to the top of the protective shell (308), and the cross-sectional shape of the protective sleeve (309) is a flat-top cone.
5. The internal mixing chamber structure for plasticating and mixing according to claim 1, characterized in that: The introduction structure (2) comprises a connection shell (201) fixedly connected to one side of the shell (1), two symmetrically distributed delivery cavities (205) are provided inside the connection shell (201), and a connection port (206) communicating with the delivery cavity (205) is provided on the surface of the shell (1).
6. A mixing chamber structure for plasticating and mixing according to claim 5, characterized in that: The top of the connection shell (201) is provided with two introduction ports (202), the two introduction ports (202) are respectively connected to adjacent conveying chambers (205), and the introduction pipe (302) is connected to adjacent introduction ports (202).
7. A mixing chamber structure for plasticating and mixing according to claim 6, characterized in that: A connecting shaft (203) is disposed inside the conveying cavity (205), one end of the connecting shaft (203) passes through the connecting shell (201), and the other end of the connecting shaft (203) passes through the connecting port (206) and is fixedly connected to the end of the adjacent rotor (102).
8. A mixing chamber structure for plasticating and mixing according to claim 7, characterized in that: The surface of the connecting shaft (203) is fixedly connected to a first spiral conveying blade (204) located inside the conveying cavity (205).
