Plastic pulverizer for producing plastic products

By introducing multiple crushing and dust removal mechanisms driven by synchronous motors and DC motors into the plastic crusher, the problem of multiple crushing in the existing technology cannot be performed, the crushing effect and discharge quality are improved, and the practicality of the device is enhanced. .

CN222290711UActive Publication Date: 2025-01-03DONG GUAN HIGH WAVE HARDWARE PLASTICS
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Patent Information

Application Number
CN202420465923.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-01-03
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

The existing plastic crusher cannot crush multiple times during the crushing process, resulting in some of the plastic being missed, reducing the practicality of the device.

Method used

A plastic crusher including crushing box, screening box, filter belt, transmission belt, servo motor and synchronous motor was designed. The rotating rod and filter belt are driven by the synchronous motor, and the rotating wheel and gear drive the crushing roller, and the servo motor drives the The threaded column recovers the under-milled material for secondary crushing, and uses a DC motor to drive the fan blade to absorb impurities, achieving multiple crushing and dust removal.

Benefits of technology

It improves the crushing effect and quality, enhances the practicality of the device and discharge quality, ensures complete crushing of the plastic and reduces impurities and dust during the crushing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of crushers, and discloses a plastic crusher for producing plastic products, which comprises a crushing box, gears are rotatably connected to the left side and the right side of the front end of the inner wall of the crushing box, crushing rollers are fixedly connected to the rear sides of the gears, and a screening box is fixedly connected to the bottom of the crushing box. And rotating rods are rotationally connected to the left side and the right side of the inner wall of the screening box correspondingly, a filtering belt is arranged on the outer sides of the rotating rods, the two rotating rods are in transmission connection through the filtering belt, rotating wheels are rotationally connected to the left side of the front end of the screening box and the right side of the front end of the crushing box correspondingly, and a transmission belt is arranged on the outer sides of the rotating wheels. According to the crushing device, materials which are not fully crushed can be crushed for multiple times through the cooperation among the starting synchronous motor, the rotating rod and the filter belt, and impurities and dust in the materials can be reduced through the cooperation among the direct current motor, the belt and the belt pulley.
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Description

Technical Field

[0001] The utility model relates to the technical field of pulverizers, in particular to a plastic pulverizer used for producing plastic products. Background Art

[0002] Plastic products are various daily necessities, industrial parts and other products made through plastic processing and molding processes. Plastic is a synthetic material composed of high molecular compounds. It has the characteristics of plasticity, corrosion resistance and light weight. Therefore, it is widely used in various fields. In the production process of plastic products, the raw materials need to be crushed. In the crushing process, a plastic crusher for the production of plastic products is needed.

[0003] After searching, the Chinese patent announcement number is: CN203678483U, which discloses a plastic crusher, including a machine body, a moving knife and a fixed knife installed inside the machine body, and a screen plate installed below the moving knife and the fixed knife. Inside the machine body, a thumbwheel knife that rotates in the opposite direction to the moving knife and engages with the moving knife is installed above the moving knife and the fixed knife; the machine body is a closed box structure, the upper part of the machine body is equipped with a feed port with a device to prevent material splashing, and the lower part of the machine body is equipped with a discharge port that matches the bag opening of the finished product packaging bag. This machine solves the problem that the traditional crusher has low working efficiency when the speed is low, and when the speed is high, the centrifugal force of the crushed material causes the crushed raw material to float up, so that the moving knife and the fixed knife cannot fully engage with the crushed material, thereby wasting power. The working efficiency is high. The traditional model with the same power can only crush 1 ton of plastic per hour, while this machine can crush 3 tons of plastic per hour. The closed structure of the machine body effectively reduces the dust flying during the operation of the crusher and reduces environmental pollution. However, during the actual use of the device, some plastics may be missed during the crushing process. The missed plastics will be directly collected and cannot be properly crushed for the second time, thereby reducing the practicality of the device. Utility Model Content

[0004] The utility model aims to provide a plastic crusher for producing plastic products, aiming to improve the problem that multiple crushing cannot be performed in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a plastic crusher for producing plastic products, comprising a crushing box, the left and right sides of the front end of the inner wall of the crushing box are rotatably connected with gears, the rear sides of the gears are fixedly connected with crushing rollers, the bottom of the crushing box is fixedly connected with a screening box, the left and right sides of the inner wall of the screening box are rotatably connected with rotating rods, a filter belt is arranged on the outside of the rotating rod, and the two rotating rods are connected by the filter belt transmission, the left side of the front end of the screening box and the right side of the front end of the crushing box are rotatably connected with rotating wheels, a transmission belt is arranged on the outside of the rotating wheel, and the two rotating wheels are connected by the transmission belt Transmission connection, the rear sides of the rotating wheels penetrate the corresponding crushing box and the screening box and are fixedly connected to the corresponding gears and the rotating rods, the left side of the screening box is connected with a material receiving trough, the top of the material receiving trough is connected with a hollow cylinder, the top of the hollow cylinder is fixedly connected with a servo motor, the output end of the servo motor penetrates the hollow cylinder and is fixedly connected with a threaded column, the right top of the hollow cylinder is connected with a discharge pipe, the rear side of the screening box is fixedly connected with a synchronous motor, the output end of the synchronous motor penetrates the screening box and is fixedly connected with the corresponding rotating rod, a bottom cover is provided at the bottom of the material receiving trough, and a dust removal mechanism is provided on the right side of the screening box.

[0006] As a further description of the above technical solution:

[0007] The dust removal mechanism includes a water absorption hood, which is connected to the right side of the screening box, a fixed hood is fixedly connected to the right side of the water absorption hood, a fixed rod is fixedly connected to the inner side of the fixed hood, the front and rear sides of the left end of the fixed rod are rotatably connected to pulleys, a belt is provided on the outer side of the pulley, and the two pulleys are connected through the belt transmission, a DC motor is fixedly connected to the right side of the fixed rod, the output end of the DC motor passes through the fixed rod and is fixedly connected to the corresponding pulley, a fan blade is fixedly connected to the right side of the pulley, and a filter is fixedly connected to the front and rear sides of the inner wall of the water absorption hood.

[0008] As a further description of the above technical solution:

[0009] The bottom of the screening box is fixedly connected with a support plate, the top of the inner wall of the support plate is connected with a discharge chute, the outer wall of the support plate is fixedly connected with positioning blocks all around, and the outer sides of the plurality of positioning blocks are provided with positioning holes.

[0010] As a further description of the above technical solution:

[0011] A movable door is arranged at the top of the crushing box, a hinge is fixedly connected to the top of the movable door, and the movable door is rotatably connected to the crushing box through the hinge.

[0012] As a further description of the above technical solution:

[0013] The rear side of the crushing box is fixedly connected with a water tank, the top end of the water tank is connected with a water pump, and the output end of the water pump is connected with a spray plate.

[0014] As a further description of the above technical solution:

[0015] A controller is fixedly connected to the left side of the front end of the crushing box, and the controller is electrically connected to the servo motor, the synchronous motor, the water pump and the DC motor respectively.

[0016] As a further description of the above technical solution:

[0017] The outer side of the controller is fixedly connected with a shell, and the outer side of the shell is rotatably connected with a shield.

[0018] As a further description of the above technical solution:

[0019] The right side of the fan blade passes through the filter screen and is fixedly connected with a scraper, and the bottom of the water absorption hood is provided with an ash discharge port.

[0020] The above one or more technical solutions in the injection mold with automatic cleaning function of the injection port provided by the embodiment of the utility model have at least one of the following technical effects:

[0021] 1. In the utility model, the synchronous motor can be started to drive the rotating rod and the filter belt to rotate, the rotating rod can be driven to rotate the rotating wheel through the transmission belt, the rotating wheel can be driven to rotate the crushing roller through the meshing transmission between the gears, and the servo motor can be started to drive the threaded column to rotate, so that the material in the receiving trough can be recycled, and the large pieces of material that are not fully crushed can be screened while crushing the material, and it can be crushed multiple times to ensure the crushing effect and quality, thereby improving the practicality of the device.

[0022] 2. In the utility model, by starting the DC motor, the pulley can be driven to rotate through the belt, and the rotating pulley can drive the fan blades thereon to rotate to generate suction, so as to suck impurities into the water absorption hood, thereby reducing impurities and dust in the material, thereby improving the discharge quality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0024] Figure 1A three-dimensional diagram of a plastic crusher for producing plastic products proposed by the utility model;

[0025] Figure 2 This is a schematic diagram of the structure of a crushing roller of a plastic crusher for producing plastic products proposed by the utility model;

[0026] Figure 3 This is a schematic diagram of the dust removal mechanism of the plastic crusher for producing plastic products proposed by the utility model;

[0027] Figure 4 The utility model is a schematic diagram of the water tank structure of the plastic crusher for producing plastic products.

[0028] Among them, the reference numerals in the figure are:

[0029] 1——crushing box 2——dust removal mechanism 201——water absorption cover 202——fixed cover 203——DC motor 204——fixed rod 205——pulley 206——belt 207——fan blade 208——filter screen 3——gear 4——crushing roller 5——screening box 6——rotating wheel 7——transmission belt 8——rotating rod 9——filter belt 10——collecting trough 11——hollow cylinder 12——servo motor 13——threaded column 14——discharging pipe 15——support plate 16——discharging trough 17——hinge 18——movable door 19——synchronous motor 20——water tank 21——water pump 22——spraying plate 23——positioning block 24——positioning hole 25——controller 26——housing 27——protective cover 28——bottom cover 29——scraper 30——ash discharge port DETAILED DESCRIPTION

[0030] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0031] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0033] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0034] In one embodiment of the present invention, Figures 1 to 4 As shown, an embodiment is provided: a plastic crusher for producing plastic products, comprising a crushing box 1, the left and right sides of the front end of the inner wall of the crushing box 1 are rotatably connected with gears 3, the rear sides of the gears 3 are fixedly connected with crushing rollers 4, the bottom of the crushing box 1 is fixedly connected with a screening box 5, the left and right sides of the inner wall of the screening box 5 are rotatably connected with rotating rods 8, a filter belt 9 is arranged on the outer side of the rotating rod 8, and the two rotating rods 8 are connected by transmission through the filter belt 9, the left side of the front end of the screening box 5 and the right side of the front end of the crushing box 1 are rotatably connected with rotating wheels 6, the outer side of the rotating wheels 6 is arranged with a transmission belt 7, the two rotating wheels 6 are connected by transmission through the transmission belt 7, the rear sides of the rotating wheels 6 penetrate the corresponding crushing box 1 and the screening box 5 and are fixedly connected with the corresponding gears 3 and the rotating rod 8, the left side of the screening box 5 is connected with a material receiving trough 10, and the top of the material receiving trough 10 is connected with a hollow cylinder 11, A servo motor 12 is fixedly connected to the top of the hollow cylinder 11, and the output end of the servo motor 12 passes through the hollow cylinder 11 and is fixedly connected to a threaded column 13. A discharge pipe 14 is connected to the top right side of the hollow cylinder 11. A synchronous motor 19 is fixedly connected to the rear side of the screening box 5. The output end of the synchronous motor 19 passes through the screening box 5 and is fixedly connected to the corresponding rotating rod 8. A bottom cover 28 is provided at the bottom of the receiving trough 10, and a dust removal mechanism 2 is provided on the right side of the screening box 5; a support plate 15 is fixedly connected to the bottom of the screening box 5, and the top of the inner wall of the support plate 15 is connected to the discharge trough 16. Positioning blocks 23 are fixedly connected to the outer walls of the support plate 15, and positioning holes 24 are provided on the outer sides of the plurality of positioning blocks 23; a movable door 18 is provided at the top of the crushing box 1, and a hinge 17 is fixedly connected to the top of the movable door 18. The movable door 18 is rotatably connected to the crushing box 1 through the hinge 17;

[0035] Specifically, the synchronous motor 19 is started to drive the rotating rod 8, and the filter belt 9 on its outer side is rotated. As the rotating rod 8 rotates, the rotating wheel 6 on the bottom side will also move, and the two rotating wheels 6 are driven to rotate synchronously through the transmission belt 7. The upper rotating wheel 6 pushes the right gear 3, and drives the two gears 3 and the crushing roller 4 to rotate simultaneously through meshing transmission. The crushing roller 4 is used to crush impurities, and its fragments will adhere to the surface of the filter belt 9. Small, standard-compliant materials pass through the filter belt 9 and enter the discharge trough 16 for concentration, while large, substandard materials are sent to the receiving trough 10 as the filter belt 9 moves. The servo motor 12 is started to drive the threaded column 13 to rotate, and the materials in the receiving trough 10 are moved up along the hollow cylinder 11, and finally discharged into the crushing box 1 through the discharge pipe 14 for secondary or multiple crushing. The stability of the equipment during operation is improved by installing threaded parts on the positioning block 23, and the movable door 18 can be opened and closed by the hinge 17 to prevent the entry of external dust and impurities when the equipment is not in use.

[0036] Reference Figure 1 , Figure 3 and Figure 4 The dust removal mechanism 2 includes a water absorption cover 201, which is connected to the right side of the screening box 5. The right side of the water absorption cover 201 is fixedly connected to a fixed cover 202, and the inner side of the fixed cover 202 is fixedly connected to a fixed rod 204. The front and rear sides of the left end of the fixed rod 204 are rotatably connected to a pulley 205, and a belt 206 is arranged on the outer side of the pulley 205. The two pulleys 205 are connected by the belt 206. The right side of the fixed rod 204 is fixedly connected to a DC motor 203. The DC motor 2 The output end of 03 passes through the fixed rod 204 and is fixedly connected to the corresponding pulley 205. The right side of the pulley 205 is fixedly connected with a fan blade 207. The front and rear sides of the inner wall of the water absorption cover 201 are fixedly connected with a filter screen 208; the right side of the fan blade 207 passes through the filter screen 208 and is fixedly connected with a scraper 29. The bottom of the water absorption cover 201 is provided with an ash discharge port 30; the rear side of the crushing box 1 is fixedly connected with a water tank 20, the top of the water tank 20 is connected with a water pump 21, and the output end of the water pump 21 is connected with a spray plate 22;

[0037] Specifically, the DC motor 203 is started, and the two pulleys 205 are driven to rotate along the fixed rod 204 through the belt 206. When the pulley 205 rotates, it drives the fan blades 207 above to generate airflow, forming centrifugal force. This centrifugal force sucks impurities and dust generated by the material in the screening box 5 into the water absorption cover 201, and the filter screen 208 prevents impurities from entering the fixed cover 202 to ensure the normal operation of the fan blades 207. The water pump 21 is started to pump water in the water tank 20 into the spray plate 22, and the powder is sprayed by the spray plate 22. The dust generated during the crushing operation is reduced. When the dust removal mechanism 2 is working, the water absorption hood 201 initially absorbs the water to prevent impurities from sticking in it, which helps to better discharge it through the ash discharge port 30, and the remaining water is intercepted by the filter 208 together with the impurities. At the same time, the rotation of the fan blades 207 drives the scraper 29 to rotate along the outside of the filter 208 to scrape off the impurities attached thereto to ensure the stability of the filtering and ventilation effects. Such a design can effectively reduce dust when handling crushing work and maintain the efficient operation of the equipment.

[0038] Reference Figure 1 A controller 25 is fixedly connected to the left side of the front end of the crushing box 1, and the controller 25 is electrically connected to the servo motor 12, the synchronous motor 19, the water pump 21 and the DC motor 203 respectively; a housing 26 is fixedly connected to the outside of the controller 25, and a shield 27 is rotatably connected to the outside of the housing 26;

[0039] Specifically, the controller 25 can control the starting and operating power of the servo motor 12, the synchronous motor 19, the water pump 21 and the DC motor 203 respectively. At the same time, the housing 26 can enhance the protection capability of the controller 25, and the opening and closing of the protective cover 27 can prevent the controller 25 from being accidentally touched when it is not in use.

[0040] Working principle: Before using the device, first start the synchronous motor 19 to drive the rotating rod 8 on one side to rotate, and drive the filter belt 9 on the outside to rotate through the rotating rod 8. At this time, as the rotating rod 8 rotates, the rotating wheel 6 on the bottom side can also be driven to rotate, and the two rotating wheels 6 can be driven to rotate simultaneously through the transmission belt 7. At this time, the upper rotating wheel 6 can drive the right gear 3 to rotate, and drive the two gears 3 and the crushing roller 4 to rotate simultaneously through meshing transmission. At this time, the impurities crushed by the crushing roller 4 will fall on the surface of the filter belt 9, and small and qualified materials will pass through the filter belt 9 and be collected by the discharge trough 16, while large non-qualified materials will be sent to the receiving trough 10 through the rotation of the filter belt 9. At this time, start the servo motor 12 By driving the threaded column 13 to rotate, the material in the receiving trough 10 can be moved up along the hollow cylinder 11, and finally discharged into the crushing box 1 through the discharge pipe 14 for secondary or multiple crushing, thereby improving the practicality of the device, and starting the DC motor 203 can simultaneously drive the two pulleys 205 to rotate along the fixed rod 204 through the belt 206. When the pulley 205 rotates, it can drive the fan blade 207 thereon to rotate, so as to drive the airflow to generate centrifugal force, and the impurities and dust generated by the material in the screening box 5 can be sucked into the water absorption cover 201, and the filter screen 208 can prevent impurities from entering the fixed cover 202 to affect the operation of the fan blade 207, so as to reduce the impurity content inside the plastic after crushing, thereby improving the discharge quality.

[0041] The rest of this embodiment is the same as the first embodiment. The features not explained in this embodiment are all based on the explanations in the first embodiment and will not be described in detail here.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A plastic crusher for producing plastic products, comprising a crushing box (1), characterized in that: The left and right sides of the front end of the inner wall of the crushing box (1) are rotatably connected to gears (3), and the rear sides of the gears (3) are fixedly connected to crushing rollers (4). The bottom of the crushing box (1) is fixedly connected to a screening box (5). The left and right sides of the inner wall of the screening box (5) are rotatably connected to rotating rods (8). A filter belt (9) is arranged on the outer side of the rotating rod (8). The two rotating rods (8) are connected by transmission through the filter belt (9). The left side of the front end of the screening box (5) and the right side of the front end of the crushing box (1) are rotatably connected to rotating wheels (6). A transmission belt (7) is arranged on the outer side of the rotating wheel (6). The two rotating wheels (6) are connected by transmission through the transmission belt (7). The rear sides of the rotating wheels (6) penetrate the corresponding crushing box (1) and the screening box (5). ) and is fixedly connected to the corresponding gear (3) and the rotating rod (8); the left side of the screening box (5) is connected to a receiving trough (10); the top of the receiving trough (10) is connected to a hollow cylinder (11); the top of the hollow cylinder (11) is fixedly connected to a servo motor (12); the output end of the servo motor (12) passes through the hollow cylinder (11) and is fixedly connected to a threaded column (13); the top of the right side of the hollow cylinder (11) is connected to a discharge pipe (14); the rear side of the screening box (5) is fixedly connected to a synchronous motor (19); the output end of the synchronous motor (19) passes through the screening box (5) and is fixedly connected to the corresponding rotating rod (8); a bottom cover (28) is provided at the bottom of the receiving trough (10); and a dust removal mechanism (2) is provided on the right side of the screening box (5).

2. The plastic crusher for producing plastic products according to claim 1, characterized in that: The dust removal mechanism (2) comprises a water absorption hood (201), the water absorption hood (201) is connected to the right side of the screening box (5), the right side of the water absorption hood (201) is fixedly connected to a fixed hood (202), the inner side of the fixed hood (202) is fixedly connected to a fixed rod (204), the front and rear sides of the left end of the fixed rod (204) are both rotatably connected to pulleys (205), the outer side of the pulley (205) is provided with a belt (206), the two pulleys (205) are connected by the belt (206), the right side of the fixed rod (204) is fixedly connected to a DC motor (203), the output end of the DC motor (203) passes through the fixed rod (204) and is fixedly connected to the corresponding pulley (205), the right side of the pulley (205) is fixedly connected to a fan blade (207), and the front and rear sides of the inner wall of the water absorption hood (201) are both fixedly connected to a filter screen (208).

3. The plastic crusher for producing plastic products according to claim 1, characterized in that: The bottom of the screening box (5) is fixedly connected to a support plate (15), the top of the inner wall of the support plate (15) is connected to a discharge trough (16), and the outer wall of the support plate (15) is fixedly connected to positioning blocks (23) on all sides, and the outer sides of the plurality of positioning blocks (23) are provided with positioning holes (24).

4. The plastic crusher for producing plastic products according to claim 1, characterized in that: The top of the crushing box (1) is provided with a movable door (18), the top of the movable door (18) is fixedly connected with a hinge (17), and the movable door (18) is rotatably connected to the crushing box (1) via the hinge (17).

5. The plastic crusher for producing plastic products according to claim 1, characterized in that: The rear side of the crushing box (1) is fixedly connected to a water tank (20), the top end of the water tank (20) is connected to a water pump (21), and the output end of the water pump (21) is connected to a spray plate (22).

6. The plastic crusher for producing plastic products according to claim 1, characterized in that: A controller (25) is fixedly connected to the left side of the front end of the crushing box (1), and the controller (25) is electrically connected to the servo motor (12), the synchronous motor (19), the water pump (21) and the DC motor (203) respectively.

7. The plastic crusher for producing plastic products according to claim 6, characterized in that: The outer side of the controller (25) is fixedly connected to a housing (26), and the outer side of the housing (26) is rotatably connected to a protective cover (27).

8. The plastic crusher for producing plastic products according to claim 2, characterized in that: The right side of the fan blade (207) passes through the filter screen (208) and is fixedly connected to a scraper (29), and a dust discharge port (30) is provided at the bottom of the water absorption cover (201).