Automatic production injection molding machine

Through multi-group mold design and automated operation, the problem of low efficiency of existing injection molding machines is solved, continuous and efficient production is achieved, and production efficiency and flexibility are improved.

CN222290838UActive Publication Date: 2025-01-03LUOYANG JINGRUNCHENG IND & TRADE CO LTD
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Patent Information

Application Number
CN202421146581.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-03
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

In the absence of automated discharge, existing injection molding machines require manual loading of materials and removal of finished products, resulting in a significant reduction in production efficiency.

Method used

The multi-group mold design is adopted to drive the mold components through rotating platform to achieve continuous, high-speed and high-precision operation, reduce manual operations and intermediate links, and use injection molding components and handling components to achieve automated production, improving production efficiency and flexibility.

Benefits of technology

It shortens the production cycle, improves production efficiency and flexibility, enables more products to be produced at the same time, reduces manual operations, and realizes automated continuous production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic production injection molding machine which comprises a rotating platform which is provided with a rotating disc and can drive the rotating disc to rotate; the multiple mold assemblies are evenly distributed in the circumferential direction with the rotating disc as the center, each mold assembly is provided with an upper mold, a lower mold and a pressure-bearing strip and can push the lower mold to be combined with the upper mold, and the pressure-bearing strips are fixed to the side face of the lower mold; and the injection molding assembly is used for conveying the molten material to the mold assembly. According to the injection molding device, the multiple sets of molds are adopted, the multiple sets of molds are driven to intermittently pass through the injection molding assembly through driving rotation, continuous injection molding is achieved through the injection molding assembly, meanwhile, the multiple sets of molds intermittently pass through the carrying assembly, the carrying assembly takes formed injection molding parts, manual operation and intermediate links are reduced, and therefore the production period is greatly shortened. And due to the design of multiple dies, more products can be produced at the same time, and the production efficiency and flexibility are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of injection molding machines, and in particular to an automated production injection molding machine. Background Art

[0002] Injection molding, also known as injection molding, is an efficient plastic molding technology. This process mainly uses high pressure to deliver molten plastic material into a closed mold cavity. In the mold, the molten plastic cools and solidifies to form the desired product shape. After that, the mold is opened and the molded product is taken out, thus completing a production cycle.

[0003] Existing injection molding machines, without automated unloading, require manual loading of materials and removal of finished products, which significantly reduces production efficiency. Summary of the invention

[0004] The purpose of this application is to provide an automated injection molding machine to solve the above problems. It uses multiple sets of molds to achieve continuous, high-speed, and high-precision operations, reducing manual operations and intermediate links, thereby greatly shortening the production cycle. The design of multiple molds allows more products to be produced at the same time, improving production efficiency and flexibility.

[0005] This application achieves the above objectives through the following technical solutions:

[0006] An automated production injection molding machine comprises: a rotating platform, which has a rotating disk and can drive the rotating disk to rotate; a mold assembly, which has multiple mold assemblies and is evenly distributed circumferentially around the rotating disk, the mold assembly has an upper mold, a lower mold, and a pressure bar, and can push the lower mold to fit together with the upper mold, the pressure bar being fixed to the side of the lower mold; an injection molding assembly, which is used to transport molten material to the mold assembly; a transport assembly, which has a frame and can drive the frame to change position, the frame is provided with two pressing plates for contacting the pressure bar, and a gap is provided between the two pressing plates for the upper mold and the lower mold to pass through.

[0007] Furthermore, the mold assembly also has sliding rods and springs. There are two sliding rods, and springs are mounted on the sliding rods. The sliding rods pass through the lower mold, and the two slide together to support the lifting and lowering of the lower mold. The upper mold is fixedly arranged at the top of the sliding rod to facilitate the combination of the upper mold and the lower mold, and an injection port is arranged on the top of the upper mold.

[0008] Furthermore, the transport component also has a linear slide, a lifting cylinder, a material picking telescopic cylinder and a clamping cylinder. The lifting cylinder is fixedly connected to the slider of the linear slide, and the linear slide can drive the lifting cylinder to translate. The frame is fixedly connected to the telescopic end of the lifting cylinder, and the lifting cylinder can drive the frame to lift and lower. The material picking telescopic cylinder is fixedly installed on the side of the frame. The telescopic end of the material picking telescopic cylinder is provided with a clamping cylinder, and the material picking telescopic cylinder can drive the clamping cylinder to translate to help the clamping cylinder grab the molded injection molded parts.

[0009] Furthermore, the injection molding assembly comprises an injection system and an injection cylinder. The telescopic end of the injection cylinder is provided with the injection system and can drive the injection system to rise and fall.

[0010] Furthermore, it also includes a workbench, a first bracket and a second bracket, the injection molding component is arranged on the first bracket, the transport component is arranged on the second bracket, and the rotating platform, the first bracket and the second bracket are all arranged on the workbench.

[0011] Furthermore, the mold assembly also has a push column and a demolding top block. A cavity is provided on the side of the lower mold facing the upper mold. The injection port is connected to the cavity. The push column is vertically fixedly connected to the rotating disk. A demolding top block is fixedly provided on the top of the push column. An opening matching the size of the demolding top block is provided at the bottom of the lower mold, and the surface of the demolding top block matches the bottom surface of the cavity.

[0012] Compared with the prior art, this application uses multiple sets of molds, which are driven to rotate and drive multiple sets of molds to intermittently pass through the injection molding assembly, so that the injection molding assembly can achieve continuous injection molding, and at the same time, the intermittent passes through the transport assembly, and the transport assembly takes the molded injection molded parts, which reduces manual operations and intermediate links, thereby greatly shortening the production cycle. The design of multiple molds allows more products to be produced at the same time, improving production efficiency and flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present application and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present application but do not constitute a limitation to the present application. In the accompanying drawings:

[0014] Figure 1 It is a schematic diagram of the structure of this application;

[0015] Figure 2 It is a schematic diagram of the structure of the handling component of the present application;

[0016] Figure 3 It is a schematic diagram of the structure of the injection molding component of the present application;

[0017] Figure 4 It is a schematic diagram of the mold assembly structure of the present application.

[0018] The following are the descriptions of the reference numerals:

[0019] 1. Workbench; 2. Rotating plate; 3. Upper mold; 4. Lower mold; 5. Slide rod; 6. Spring; 7. Cavity; 8. Ejector column; 9. Demolding ejector block; 10. Injection port; 11. First bracket; 12. Injection system; 13. Injection cylinder; 14. Second bracket; 15. Linear slide; 16. Lifting cylinder; 17. Frame; 18. Retractable cylinder for material removal; 19. Gripper cylinder; 20. Press plate; 21. Pressure strip. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0021] In the description of this application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the attached Figure 1 , and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application.

[0022] like Figure 1-4 As shown, an automated production injection molding machine includes: a rotating platform, which has a rotating disk 2 and can drive the rotating disk 2 to rotate; a mold assembly, which has multiple mold assemblies and is evenly distributed circumferentially around the rotating disk 2, the mold assembly has an upper mold 3, a lower mold 4, and a pressure bar 21, and can push the lower mold 4 to be combined with the upper mold 3, and the pressure bar 21 is fixed to the side of the lower mold 4; an injection molding assembly, which is used to transport molten material to the mold assembly; a conveying assembly, which has a frame 17 and can drive the frame 17 to change position, and the frame 17 is provided with two pressing plates 20 for contacting the pressure bar 21, and there is a gap between the two pressing plates 20 for the upper mold 3 and the lower mold 4 to pass through.

[0023] Specifically, the rotating platform is the prior art and will not be described in detail. The upper mold 3 and the lower mold 4 are arranged up and down. The lower mold 4 is pushed to move so that it can be combined with the upper mold 3 to form an injection molding cavity. The pressure bar 21 is pressed by the frame 17 to make the lower mold 4 descend. After the lower mold 4 descends, the molded injection molded part follows it to descend, which makes it easy to take out the injection molded part. At the same time, multiple mold assemblies can realize injection molding and take out the injection molding machine at the same time, which improves efficiency.

[0024] Furthermore, the mold assembly also has a slide bar 5 and a spring 6. There are two slide bars 5, and the spring 6 is sleeved on the slide bar 5. The slide bar 5 passes through the lower mold 4, and the two slide together to support the lifting and lowering of the lower mold 4. The upper mold 3 is fixedly arranged on the top of the slide bar 5 to facilitate the combination of the upper mold 3 and the lower mold 4. An injection port 10 is arranged on the top of the upper mold 3.

[0025] Specifically, the lower mold 4 can be raised and lowered on the slide bar 5. When the lower mold 4 descends, it squeezes the spring 6. The thrust of the spring 6 can push the lower mold 4 to lift, so that the lower mold 4 returns to its original position, and then combines with the upper mold 3. The injection molding assembly injects the molten material into the molding cavity formed by the upper mold 3 and the lower mold 4 through the injection port 10.

[0026] Furthermore, the transport component also has a linear slide 15, a lifting cylinder 16, a material picking telescopic cylinder 18 and a clamping cylinder 19. The lifting cylinder 16 is fixedly connected to the slider of the linear slide 15, and the linear slide 15 can drive the lifting cylinder 16 to translate. The frame 17 is fixedly connected to the telescopic end of the lifting cylinder 16, and the lifting cylinder 16 can drive the frame 17 to lift and lower. The material picking telescopic cylinder 18 is fixedly installed on the side of the frame 17. The telescopic end of the material picking telescopic cylinder 18 is provided with a clamping cylinder 19, and the material picking telescopic cylinder 18 can drive the clamping cylinder 19 to translate to help the clamping cylinder 19 grab the molded injection molded parts.

[0027] Specifically, the frame 17 is rectangular in shape, and the linear slide 15 can drive the lifting cylinder 16 to move, and then the frame 17 moves, so as to facilitate the transportation of the injection molded workpiece clamped by the clamping cylinder 19.

[0028] Furthermore, the injection molding assembly has an injection system 12 and an injection cylinder 13. The injection system 12 is arranged at the telescopic end of the injection cylinder 13, and can drive the injection system 12 to rise and fall.

[0029] Specifically, the injection cylinder 13 extends and retracts to drive the injection system 12 to rise and fall, so that the injection port of the injection system 12 can enter the injection port 10, and then transport the molten material into the molding cavity formed by 3 and 4, and 13 contracts to drive 12 away from 3.

[0030] Furthermore, it also includes a workbench 1, a first bracket 11 and a second bracket 14, the injection molding component is arranged on the first bracket 11, the transport component is arranged on the second bracket 14, and the rotating platform, the first bracket 11 and the second bracket 14 are all arranged on the workbench 1.

[0031] Specifically, the linear slide 15 is fixedly arranged on the second bracket 14 to drive the lifting cylinder 16 to translate, and the injection cylinder 13 is fixedly arranged on the first bracket 11 to drive the injection system 12 to move up and down.

[0032] Furthermore, the mold assembly also has a push column 8 and a demolding top block 9. A cavity 7 is provided on the side of the lower mold 4 facing the upper mold 3. The injection port 10 is connected to the cavity 7. The push column 8 is vertically fixedly connected to the rotating disk 2. A demolding top block 9 is fixedly provided on the top of the push column 8. An opening matching the size of the demolding top block 9 is provided at the bottom of the lower mold 4, and the surface of the demolding top block 9 matches the bottom surface of the cavity 7.

[0033] Specifically, the injection port 10 is connected to the cavity 7, and the cavity 7 is used to receive the molten material delivered by the injection mold and then form it. The demolding top block 9 is adapted to the bottom surface of the cavity 7 so that the material contacting the surface of the demolding top block 9 can form a set shape and size. At the same time, after the lower mold 4 descends, the injection molded part in the cavity 7 is ejected by the demolding top block 9, which is convenient for the gripper cylinder 19 to grasp it.

[0034] In the above structure, the rotating disk 2 rotates to move the upper mold 3 to the bottom of the injection system 12, and then the injection cylinder 13 is extended and retracted to drive the injection system 12 to rise and fall, so that the injection system 12 can enter the injection port 10 to transport the molten material into the cavity 7. After transportation, the injection system 12 is lifted, and the rotating disk 2 continues to rotate. The above steps are repeated to realize continuous injection molding. When the upper mold 3 after injection and cooling moves to the bottom of the frame 17, the lifting cylinder 16 is extended to drive the frame 17 to descend. During the descent of the frame 17, the edge of the pressing plate 20 presses the pressure strip 21, so that the lower mold 4 descends along the slide bar 5, and then the molded injection product follows the lower mold 4 to descend, and a gap is generated between the upper mold 3 and the lower mold 4. At this time, the molded product is released. The mold top block 9 ejects the molded injection product and places the injection product between the upper mold 3 and the lower mold 4. Then the material-taking telescopic cylinder 18 is started to extend, so that the clamping claw cylinder 19 approaches the injection product and clamps it. Then, the material-taking telescopic cylinder 18 is started to contract to take away the injection product. Then the lifting cylinder 16 is started to contract and the frame 17 is lifted. At the same time, the linear slide 15 can drive the lifting cylinder 16 to move, and then the frame 17 moves, which is convenient for transporting the injection molded workpiece. After the pressure strip 21 is released, the spring 6 squeezed by the lower mold 4 pushes the lower mold 4 back to its original position, so that the upper mold 3 and the lower mold 4 are combined to prepare for the next injection molding. By repeating the above operations, automatic continuous production of injection molded products can be achieved, thereby improving production efficiency.

[0035] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present application. Without departing from the spirit and scope of the present application, the present application may have various changes and improvements, which fall within the scope of the present application to be protected. The scope of protection claimed in the present application is defined by the attached claims and their equivalents.

Claims

1. An automated production injection molding machine, characterized in that: include: A rotating platform, the rotating platform having a rotating disk (2) and being capable of driving the rotating disk (2) to rotate; A mold assembly, wherein the mold assembly is multiple and is evenly distributed in the circumferential direction with the rotating disk (2) as the center. The mold assembly comprises an upper mold (3), a lower mold (4), and a pressure bar (21), and is capable of pushing the lower mold (4) and the upper mold (3) to fit together. The pressure bar (21) is fixed to the side of the lower mold (4); An injection molding assembly, the injection molding assembly is used to deliver molten material to a mold assembly; A transport assembly, the transport assembly comprising a frame (17) and capable of driving the frame (17) to change position, the frame (17) being provided with two pressing plates (20) for contacting a pressure strip (21), and a gap being provided between the two pressing plates (20) through which an upper mould (3) and a lower mould (4) can pass.

2. An automated production injection molding machine according to claim 1, characterized in that: The mold assembly also has a slide bar (5) and a spring (6). There are two slide bars (5). The slide bars (5) are sleeved with the spring (6). The slide bars (5) pass through the lower mold (4), and the two slide together to support the lower mold (4) to rise and fall. The upper mold (3) is fixedly arranged on the top of the slide bar (5) to facilitate the combination of the upper mold (3) and the lower mold (4). The top of the upper mold (3) is provided with an injection port (10).

3. The automated production injection molding machine according to claim 1, characterized in that: The handling assembly also comprises a linear slide (15), a lifting cylinder (16), a material picking telescopic cylinder (18) and a gripper cylinder (19); the lifting cylinder (16) is fixedly connected to the slider of the linear slide (15), and the linear slide (15) can drive the lifting cylinder (16) to move in translation; the frame (17) is fixedly connected to the telescopic end of the lifting cylinder (16), and the lifting cylinder (16) can drive the frame (17) to move up and down; the material picking telescopic cylinder (18) is fixedly mounted on the side of the frame (17), and the telescopic end of the material picking telescopic cylinder (18) is provided with a gripper cylinder (19), and the material picking telescopic cylinder (18) can drive the gripper cylinder (19) to move in translation to help the gripper cylinder (19) grab the molded injection molded part.

4. The automated production injection molding machine according to claim 1, characterized in that: The injection molding component comprises an injection system (12) and an injection cylinder (13); the injection system (12) is arranged at the telescopic end of the injection cylinder (13), and is capable of driving the injection system (12) to rise and fall.

5. The automated production injection molding machine according to claim 1, characterized in that: It also comprises a workbench (1), a first bracket (11) and a second bracket (14), wherein the injection molding component is arranged on the first bracket (11), the transport component is arranged on the second bracket (14), and the rotating platform, the first bracket (11) and the second bracket (14) are all arranged on the workbench (1).

6. The automated production injection molding machine according to claim 2, characterized in that: The mold assembly also comprises a top column (8) and a demoulding top block (9); a cavity (7) is arranged on a side of the lower mold (4) facing the upper mold (3); an injection port (10) is connected to the cavity (7); the top column (8) is vertically fixedly connected to the rotating disk (2); a demoulding top block (9) is fixedly arranged on the top of the top column (8); an opening having a size matching that of the demoulding top block (9) is arranged at the bottom of the lower mold (4); and a surface of the demoulding top block (9) matches the bottom surface of the cavity (7).