Refractory brick stamping equipment

Abstract

The utility model belongs to the technical field of refractory bricks, and particularly relates to refractory brick stamping equipment which comprises a robot mounting base, a four-axis robot, an ink head assembly and an ink supply assembly, the robot mounting base is supported on the ground, and a supporting plate is horizontally arranged at the top end of the robot mounting base; the four-axis robot is fixed above the supporting plate; the ink head assembly is fixedly installed at the tail end of the four-axis robot and comprises a plurality of ink heads of different colors. The ink supply assembly is arranged on the supporting plate and used for independently supplying ink to the ink heads of different colors. According to the utility model, the production line efficiency is greatly improved, the personnel cost is saved, and the automation level is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of refractory bricks, and in particular relates to a refractory brick stamping device. Background Art

[0002] In the traditional refractory brick industry, the production of products often involves a complicated stamping process. In the past, the stamp head was dipped in ink by an organization or manually, and then turned 90 degrees before stamping. This seriously affected the efficiency of the production line, and resulted in an increase in personnel, a high error rate, and high labor costs. In addition, factors such as the poor working environment have seriously restricted the transformation and upgrading of enterprises.

[0003] In order to promote the transformation and upgrading of intelligent production lines, it is particularly important to design a refractory brick stamping equipment that is fast, accurate, efficient and reduces labor costs, which can provide a more economical solution for automated production lines. Summary of the invention

[0004] The purpose of the utility model is to solve the problems of low efficiency and high personnel cost in the existing stamping process, and proposes a refractory brick stamping equipment, which greatly improves the production line efficiency, saves personnel cost expenditure, and improves the automation level.

[0005] To achieve the above purpose, the technical solution adopted is:

[0006] A refractory brick stamping device, comprising:

[0007] A robot mounting base, the support of which is arranged on the ground, and a support plate is horizontally arranged on the top of the robot mounting base;

[0008] A four-axis robot fixed above the support plate;

[0009] An ink head assembly, which is fixedly mounted at the end of the four-axis robot and includes a plurality of ink heads of different colors;

[0010] And an ink supply assembly is arranged on the support plate and is used for supplying ink to ink heads of different colors separately.

[0011] According to the utility model refractory brick stamping device, further, the ink supply assembly includes an ink cartridge base, and the ink cartridge base is provided with ink cartridge mounting holes for placing ink cartridges side by side; the ink cartridge base is fixed to the support plate by connecting ear plates.

[0012] According to the utility model of the refractory brick stamping device, further, the ink cartridge base is made of a square steel pipe, and the connecting ear plate is made of an L-shaped steel plate.

[0013] According to the refractory brick stamping device of the utility model, further, the ink supply assembly also includes a plurality of peristaltic pumps and a control box, the control box is fixedly mounted on the bottom surface of the support plate; the plurality of peristaltic pumps are mounted on the side of the control box, and the number of the peristaltic pumps is equal to the number of ink cartridges.

[0014] According to the refractory brick stamping device of the utility model, further, the ink inlets of the multiple peristaltic pumps are connected to the multiple ink cartridges in a one-to-one correspondence through pipelines.

[0015] According to the refractory brick stamping device of the utility model, further, a plurality of pump controllers are arranged in the control box, and each pump controller is controlled and connected with a peristaltic pump.

[0016] According to the refractory brick stamping device of the utility model, further, the ink head assembly also includes a connecting fixing seat and an ink head mounting plate, the connecting fixing seat embraces the end of the four-axis robot and is fixed by bolts, and the ink head mounting plate is fixedly connected to the lower end of the connecting fixing seat by bolts.

[0017] According to the refractory brick stamping device of the utility model, further, the ink head assembly also includes an ink head extension piece for driving the ink head to extend, and the ink head extension piece is fixed on the ink head mounting plate.

[0018] According to the utility model refractory brick stamping equipment, further, the ink head extension piece adopts a cylinder, the piston rod end of the cylinder is connected and fixed to the ink head; the cylinder is connected to the air source through a solenoid valve, and the solenoid valve is fixed on the robot mounting base.

[0019] According to the utility model of the refractory brick stamping device, further, the ink heads are equal in number to the ink cartridges, and the multiple ink heads are connected to the ink outlets of the multiple peristaltic pumps in a one-to-one correspondence through pipelines; the interior of the ink heads is filled with sponge.

[0020] The beneficial effects achieved by adopting the above technical solution are:

[0021] The refractory brick stamping equipment provided by the utility model firstly sends a command to a pump controller, and the pump controller controls the peristaltic pump to extract ink from the ink cartridge to supply ink to the ink head of the required color, and then the host computer controls the corresponding solenoid valve to be energized, and the piston rod of the cylinder extends, so that the ink head of the required color extends, and finally the four-axis robot carries the ink head of the required color to stamp the refractory brick. The utility model eliminates the action of dipping ink and flipping the ink head, reduces the frequency of adding ink and the number of equipment pauses, greatly improves the efficiency of the production line, saves labor costs, and avoids the long-term work of personnel in a harsh environment affecting their health. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments of the present invention are briefly introduced below. The drawings are only used to show some embodiments of the present invention, but not to limit all embodiments of the present invention thereto.

[0023] Figure 1 It is a structural schematic diagram of a refractory brick stamping device according to an embodiment of the utility model;

[0024] Figure 2 It is a structural schematic diagram of an ink supply assembly and a support plate of an embodiment of the utility model;

[0025] Figure 3 It is a structural schematic diagram of an ink head assembly according to an embodiment of the utility model;

[0026] Figure 4 It is a structural schematic diagram of a connecting and fixing seat according to an embodiment of the utility model.

[0027] The meanings of the numbers in the figure are:

[0028] 1. Robot mounting base, 2. Support plate, 3. Four-axis robot;

[0029] 4. ink head assembly, 401. ink head, 402. connecting and fixing seat, 403. ink head mounting plate, 4031. strip hole, 404. ink head extension, 405. solenoid valve;

[0030] 5. ink supply assembly, 501. ink cartridge base, 502. connecting ear plate, 503. ink cartridge, 504. peristaltic pump, 505. control box, 506. channel steel;

[0031] 6. Expansion screws. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings of the specific embodiments of the utility model to clearly and completely describe the exemplary scheme of the utility model. Unless otherwise defined, the technical terms or scientific terms used in the utility model should be the common meanings understood by people with ordinary skills in the relevant field.

[0033] like Figure 1As shown, this embodiment proposes a refractory brick stamping device, including a robot mounting base 1, a four-axis robot 3, an ink head assembly 4 and an ink supply assembly 5. The robot mounting base 1 is fixed to the ground by expansion screws 6, and the horizontal support plate 2 is fixed to the top of the robot mounting base 1 by bolts, and the support plate 2 is used to support the four-axis robot 3, the ink head assembly 4 and the ink supply assembly 5. The four-axis robot 3 is fixed above the support plate 2 by bolts. The ink head assembly 4 is fixedly mounted at the end of the four-axis robot 3. The four-axis robot 3 in this example is a purchased standard finished machine, which is used to carry the ink head assembly 4 to stamp the refractory bricks; the ink head assembly 4 includes a plurality of ink heads 401 of different colors, which can provide stamps of different colors. The ink supply assembly 5 is fixed on the support plate 2, and can supply ink separately for the ink heads 401 of different colors.

[0034] like Figure 2 As shown, the ink supply assembly 5 includes an ink cartridge base 501, and the ink cartridge base 501 is provided with ink cartridge mounting holes for placing ink cartridges 503 in parallel. Optionally, the number of the ink cartridge mounting holes is 4. One side of the ink cartridge base 501 is fixed to the support plate 2 through a connecting ear plate 502. Specifically, the horizontal portion and the vertical portion of the connecting ear plate 502 are respectively connected and fixed to the ink cartridge base 501 and the support plate 2 through bolts.

[0035] Preferably, the ink cartridge base 501 is made of a square steel pipe, and the connecting ear plate 502 is made of an L-shaped steel plate, and the required materials are easy to obtain.

[0036] The ink supply assembly 5 also includes four peristaltic pumps 504 and a control box 505. The control box 505 is fixed to the bottom surface of the support plate 2 through a channel steel 506. The two sides of the channel steel 506 are respectively connected and fixed to the support plate 2 and the control box 505 through bolts. The four peristaltic pumps 504 are fixed to the sides of the control box 505 through bolts. The ink inlets of the four peristaltic pumps 504 are connected to the four ink cartridges 503 one by one through pipes. Four pump controllers are arranged inside the control box 505. Each pump controller is controlled and connected to a peristaltic pump 504. The four pump controllers receive control instructions from the host computer.

[0037] When the equipment is running, the ink in the ink cartridge 503 is periodically and continuously supplied to the ink head 401 through the peristaltic pump 504 to ensure the ink filling level of the ink head 401. Each ink head 401 has a separate supply route, and the maximum storage capacity of each ink cartridge 503 can meet the production demand of a shift.

[0038] like Figure 3 As shown, the ink head assembly 4 includes not only an ink head 401, but also a connecting and fixing seat 402, an ink head mounting plate 403 and four ink head extensions 404. Figure 4As shown, the connection fixing seat 402 is a hollow cylinder with one side open. The connection fixing seat 402 embraces the end of the four-axis robot 3 and is locked and fixed by two bolts to achieve the connection between the four-axis robot 3 and the ink head assembly 4. The ink head mounting plate 403 is an L-shaped plate. The horizontal part of the L-shaped plate is fixedly connected to the lower end of the connection fixing seat 402 by bolts, and a strip hole 4031 is opened on the horizontal part. The ink head extension 404 is used to drive the ink head 401 to extend, and the ink head extension 404 is fixed to the vertical part of the L-shaped plate by bolts.

[0039] Preferably, the four ink head extensions 404 are cylinders, the air inlet and outlet of the cylinders pass upward through the strip hole 4031, and the piston rod end of the cylinder is fixed to the ink head 401 by bolts. The air inlet and outlet of each cylinder is connected to the air source through a solenoid valve 405, and the four solenoid valves 405 are fixed on the robot mounting base 1. The four solenoid valves 405 receive control instructions from the host computer.

[0040] The number of ink heads 401 is equal to that of ink cartridges 503, which is also four. The four ink heads 401 are connected to the ink outlets of four peristaltic pumps 504 through pipelines in a one-to-one correspondence. The ink heads 401 are filled with sponges and have a certain ink storage capacity. When the device is running, the cylinder moves, and the ink heads 401 of the corresponding colors are extended for use.

[0041] Here’s how it works:

[0042] When the refractory brick product enters the stamping area, the host computer sends a command to a pump controller, which controls the corresponding peristaltic pump 504 to extract ink from the ink cartridge 503 to supply ink to the ink head 401 of the required color, and then the host computer controls the corresponding solenoid valve 405 to be energized, and the piston rod of the cylinder extends, so that the ink head 401 of the required color extends, and finally the four-axis robot 3 carries the ink head 401 of the required color to stamp the refractory brick. When the stamping action is completed, the host computer controls the above-mentioned solenoid valve 405 to be de-energized, and the piston rod of the cylinder retracts, so that the ink head 401 extending above is retracted.

[0043] It should be noted that when one element is “connected”, “coupled” or “connected” to another element, it may mean that they are directly connected, coupled or connected, but it should be understood that there may be intermediate elements between the two; that is, the positional relationships of direct connection and indirect connection are covered.

[0044] It should be noted that the use of "a" or "an" and similar words does not necessarily indicate a quantitative limitation. "Include" or "comprising" and similar words mean that the elements or objects preceding the word include the elements or objects listed after the word and their equivalents, but do not exclude other elements or objects.

[0045] It should be noted that terms such as "up", "down", "left" and "right" indicating orientation or positional relationship are only used to indicate relative positional relationship. This is for the convenience of describing the present utility model, and does not mean that the device or element must have a specific orientation, be constructed and operated in a specific orientation. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0046] The preferred embodiments for implementing the present invention have been described in detail above, but it should be understood that the role of these embodiments is only to exemplify, and is not intended to limit the scope, applicability or configuration of the present invention in any way. The protection scope of the present invention is defined by the attached claims and their equivalents. A person of ordinary skill in the art can make many changes to the above embodiments under the guidance of the present invention, and these changes all fall within the protection scope of the present invention.

Claims

1. A refractory brick stamping device, characterized in that: include: A robot mounting base, the support of which is arranged on the ground, and a support plate is horizontally arranged on the top of the robot mounting base; A four-axis robot fixed above the support plate; An ink head assembly, which is fixedly mounted at the end of the four-axis robot and includes a plurality of ink heads of different colors; And an ink supply assembly is arranged on the support plate and is used for supplying ink to ink heads of different colors separately.

2. The refractory brick stamping equipment according to claim 1, characterized in that: The ink supply assembly comprises an ink cartridge base, on which ink cartridge mounting holes for placing ink cartridges are arranged side by side; the ink cartridge base is fixed to the support plate via a connecting ear plate.

3. The refractory brick stamping equipment according to claim 2 is characterized in that: The ink cartridge base is made of a square steel pipe, and the connecting ear plate is made of an L-shaped steel plate.

4. The refractory brick stamping equipment according to claim 2, characterized in that: The ink supply assembly also includes a plurality of peristaltic pumps and a control box. The control box is fixedly mounted on the bottom surface of the support plate. The plurality of peristaltic pumps are mounted on the side of the control box, and the number of the peristaltic pumps is equal to the number of ink cartridges.

5. The refractory brick stamping equipment according to claim 4, characterized in that: The ink inlets of the multiple peristaltic pumps are connected to the multiple ink cartridges in a one-to-one correspondence through pipelines.

6. The refractory brick stamping equipment according to claim 4, characterized in that: A plurality of pump controllers are arranged in the control box, and each pump controller is control-connected to a peristaltic pump.

7. The refractory brick stamping equipment according to claim 1, characterized in that: The ink head assembly also includes a connecting and fixing seat and an ink head mounting plate. The connecting and fixing seat embraces the end of the four-axis robot and is fixed by bolts. The ink head mounting plate is fixedly connected to the lower end of the connecting and fixing seat by bolts.

8. The refractory brick stamping equipment according to claim 7, characterized in that: The ink head assembly further comprises an ink head extension member for driving the ink head to extend, and the ink head extension member is fixed on the ink head mounting plate.

9. The refractory brick stamping equipment according to claim 8, characterized in that: The ink head extension piece adopts a cylinder, and the end of the piston rod of the cylinder is connected and fixed to the ink head; the cylinder is connected to the air source through a solenoid valve, and the solenoid valve is fixed on the robot mounting base.

10. The refractory brick stamping equipment according to claim 5, characterized in that: The number of ink heads is equal to that of ink cartridges, and the multiple ink heads are connected to the ink outlets of multiple peristaltic pumps in a one-to-one correspondence through pipelines; and the interior of the ink heads is filled with sponge.

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